Efficient and energy-saving concrete synergist stirring device

By introducing a cooling mechanism and a high-speed motor into the concrete enhancer mixing device, the problem of excessively high temperature during the preparation process was solved, achieving efficient mixing and cooling and ensuring product performance.

CN223474947UActive Publication Date: 2025-10-28HUBEI MEICHUANG BANGDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422982685.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-28
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

In the process of preparing concrete enhancers, the exothermic reaction during the mixing of raw materials may lead to excessively high temperatures, affecting product performance, a problem that existing equipment cannot effectively solve.

Method used

A high-efficiency and energy-saving concrete enhancer mixing device was designed, equipped with a cooling mechanism and a high-speed motor. The reaction tank is cooled by coolant, and the high-speed motor drives the rotating shaft and dispersing blades for stirring, preventing raw materials from splashing.

Benefits of technology

The reaction temperature was effectively controlled, the reaction efficiency was improved, raw material splashing was avoided, and the performance of the concrete enhancer was ensured to be unaffected.

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Abstract

The utility model relates to an efficient energy-saving concrete synergist stirring device, which belongs to the technical field of concrete synergist production and comprises a base and a reaction tank slidably connected to the top of the base, a support column is fixedly connected to the back of the top of the base, and a cooling mechanism capable of cooling the reaction tank is arranged outside the reaction tank. The cooling mechanism comprises a conveying pump fixedly installed on the top of the base, and the input end of the conveying pump is fixedly connected with a cooling liquid box. According to the efficient and energy-saving concrete synergist stirring device, by arranging a conveying pump and a cooling liquid box, cooling liquid in the cooling liquid box is conveniently conveyed into a conveying pipe, then by arranging a mounting shell and a cooling steel pipe, the cooling liquid can enter the cooling steel pipe, and then the reaction tank is cooled; the condition that the temperature is too high in the preparation process of the concrete synergist is avoided, the reaction effect is improved, and meanwhile the performance of the concrete synergist is not affected.
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Description

Technical Field

[0001] This utility model relates to the field of concrete enhancer production technology, specifically to a high-efficiency and energy-saving concrete enhancer mixing device. Background Technology

[0002] Concrete synergists are chemical additives used in concrete production. They are typically composed of various organic and inorganic chemical substances, which may include surfactants, dispersants, and other components. For example, polycarboxylic acid polymers are a common ingredient that can improve the performance of concrete.

[0003] In the preparation of concrete enhancers, a mixing device is usually required. Chinese utility model patent CN211709658U discloses a portable concrete enhancer mixing device, characterized by: a mixing tank, a motor, a speed control device, a mounting cover, a mixing shaft, a coupling, a mixing impeller, a support bearing, a feeding port, a discharge port, and an exhaust port. The mixing tank is cylindrical with an arc-shaped bottom. The motor and speed control device are mounted on the top of the mixing tank and connected to the upper end of the mixing shaft via the mounting cover. The lower end of the mixing shaft is connected to the support bearing mounted at the bottom of the mixing tank. The mixing impeller is mounted on the mixing shaft via the coupling. The feeding port and the exhaust port are located at the top of the mixing tank, and the discharge port is located at the bottom of the mixing tank. This utility model's mixing device is designed with a special mixing rake, which can accelerate the dissolution and mixing speed of materials, speed up the reaction, and improve reaction efficiency. The mixing device is also equipped with rollers, making it easy to transport and move, and suitable for various complex working environments.

[0004] However, during the use of this utility model, some raw materials may undergo exothermic reactions during the mixing process of preparing concrete enhancers. If the temperature is too high, it may affect the product performance and fail to meet production requirements. Therefore, a high-efficiency and energy-saving concrete enhancer mixing device is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a high-efficiency and energy-saving concrete enhancer mixing device, which has the advantage of facilitating cooling during the reaction process. This solves the problem that some raw materials may undergo exothermic reactions during the mixing process of concrete enhancer preparation, and if the temperature is too high, it may affect product performance and fail to meet production requirements.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and energy-saving concrete enhancer mixing device, including a base and a reaction tank slidably connected to the top of the base, a support column fixedly connected to the back of the top of the base, and a cooling mechanism for cooling the reaction tank is provided on the outside.

[0007] The cooling mechanism includes a delivery pump fixedly installed on the top of the base. A coolant tank is fixedly connected to the input end of the delivery pump. An installation shell is fixedly connected to the outer wall of the reaction vessel. A cooling steel pipe is fixedly connected inside the installation shell. The cooling steel pipe is in contact with the outer wall of the reaction vessel. A delivery pipe connected to the cooling steel pipe is fixedly connected to the output end of the delivery pump.

[0008] Furthermore, the coolant tank abuts against the upper surface of the base, and the end of the cooling steel pipe away from the delivery pipe is fixedly connected to a drain pipe extending to the outside of the mounting housing.

[0009] Furthermore, the mounting shell is a hollow cylinder, and the mounting shell completely covers the outer wall of the reaction vessel, while the cooling steel pipe is wound around the outer wall of the reaction vessel.

[0010] Furthermore, a telescopic cylinder extending to the top of the inner bottom wall of the support column is fixedly connected to the support column, and a lifting sleeve is fixedly connected to the output end of the telescopic cylinder. A mounting base is fixedly connected to the side of the lifting sleeve away from the base.

[0011] Furthermore, the lifting sleeve is sleeved on the outside of the support column, and a positioning block extending into the inside of the support column is fixedly connected to the inner wall of the lifting sleeve. A positioning groove adapted to the positioning block is opened on the outer surface of the support column.

[0012] Furthermore, a high-speed motor is fixedly installed on the top of the mounting base, and a rotating shaft extending into the interior of the reaction vessel is fixedly connected to the output shaft of the high-speed motor. Dispersing blades are fixedly installed on the outside of the rotating shaft, and a splash guard capable of covering the reaction vessel is rotatably installed on the outside of the rotating shaft.

[0013] Furthermore, four casters are rotatably mounted on the bottom of the base, and the four casters are evenly distributed on the bottom of the base.

[0014] Compared with the prior art, this utility model provides a high-efficiency and energy-saving concrete enhancer mixing device, which has the following beneficial effects:

[0015] 1. This high-efficiency and energy-saving concrete enhancer mixing device is equipped with a delivery pump and a coolant tank, which facilitates the delivery of coolant from the coolant tank to the delivery pipe. The outer shell and cooling steel pipe allow the coolant to enter the cooling steel pipe, thereby cooling the reaction tank. This prevents the temperature from becoming too high during the preparation of the concrete enhancer, improves the reaction effect, and does not affect the performance of the concrete enhancer.

[0016] 2. This high-efficiency and energy-saving concrete enhancer mixing device uses a high-speed motor to drive the rotating shaft and dispersing blades to rotate, which can disperse and mix the raw materials inside the reaction tank at high speed, improving the reaction efficiency. At the same time, by setting an anti-splash cover, it can prevent the raw materials from splashing outward during the mixing process, solving the problem that some raw materials may undergo exothermic reactions during the mixing process of concrete enhancer preparation. If the temperature is too high, it may affect the product performance and fail to meet production requirements. Attached Figure Description

[0017] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0018] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the cooling steel pipe of this utility model;

[0020] Figure 4 This is a schematic diagram of the telescopic cylinder of this utility model.

[0021] In the diagram: 1. Base, 2. Reaction vessel, 3. Support column, 4. Transfer pump, 5. Coolant tank, 6. Mounting shell, 7. Cooling steel pipe, 8. Transfer pipe, 9. Telescopic cylinder, 10. Lifting sleeve, 11. Mounting seat, 12. High-speed motor, 13. Rotating shaft, 14. Dispersion blades, 15. Anti-splash cover, 16. Moving wheels. Detailed Implementation

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Please see Figures 1 to 4This embodiment of a high-efficiency and energy-saving concrete enhancer mixing device includes a base 1 and a reaction tank 2 slidably connected to the top of the base 1. The device is characterized by: a support column 3 fixedly connected to the back of the top of the base 1; a cooling mechanism for cooling the reaction tank 2; a delivery pump 4 fixedly installed on the top of the base 1; a coolant tank 5 fixedly connected to the input end of the delivery pump 4; an installation shell 6 fixedly connected to the outer wall of the reaction tank 2; a cooling steel pipe 7 fixedly connected inside the installation shell 6; the cooling steel pipe 7 contacting the outer wall of the reaction tank 2; and a delivery pipe 8 connected to the cooling steel pipe 7 fixedly connected to the output end of the delivery pump 4.

[0024] The coolant tank 5 abuts against the upper surface of the base 1. A drain pipe extending to the outside of the mounting housing 6 is fixedly connected to the end of the cooling steel pipe 7 away from the delivery pipe 8. The mounting housing 6 is a hollow cylinder that completely encloses the outer wall of the reaction vessel 2. The cooling steel pipe 7 is wound around the outer wall of the reaction vessel 2.

[0025] It should be noted that a water inlet pipe extending into the top of the coolant tank 5 is fixedly installed. By setting up the delivery pump 4 and the coolant tank 5, the coolant inside the coolant tank 5 can be conveniently delivered to the delivery pipe 8. Then, by setting up the outer shell 6 and the cooling steel pipe 7, the coolant can enter the cooling steel pipe 7, thereby cooling the reaction tank 2.

[0026] In this embodiment, a telescopic cylinder 9 extending to the top of the inner bottom wall of the support column 3 is fixedly connected. A lifting sleeve 10 is fixedly connected to the output end of the telescopic cylinder 9. A mounting base 11 is fixedly connected to the side of the lifting sleeve 10 away from the base 1. The lifting sleeve 10 is sleeved on the outside of the support column 3. A positioning block extending into the inside of the support column 3 is fixedly connected to the inner wall of the lifting sleeve 10. A positioning groove that matches the positioning block is opened on the outer surface of the support column 3.

[0027] In this embodiment, a high-speed motor 12 is fixedly installed on the top of the mounting base 11. A rotating shaft 13 extending into the interior of the reaction vessel 2 is fixedly connected to the output shaft of the high-speed motor 12. A dispersing blade 14 is fixedly installed on the outside of the rotating shaft 13. A splash guard 15 capable of covering the reaction vessel 2 is rotatably installed on the outside of the rotating shaft 13. The inner diameter of the splash guard 15 is larger than the outer diameter of the reaction vessel 2.

[0028] In this embodiment, four movable wheels 16 are rotatably mounted on the bottom of the base 1. The four movable wheels 16 are evenly distributed on the bottom of the base 1, and a brake pad is hinged to one side of each movable wheel 16.

[0029] The working principle of the above embodiments is as follows:

[0030] First, the staff moves the device to a suitable position, then injects coolant into the coolant tank 5. Next, the staff puts the raw materials into the reaction tank 2 according to the ratio. Then, the telescopic cylinder 9 is activated to drive the mounting base 11 and the high-speed motor 12 to move downwards, so that the dispersing blades 14 are located inside the reaction tank 2. At the same time, the anti-splash cover 15 is placed on the top of the reaction tank 2. The high-speed motor 12 is activated to drive the dispersing blades 14 to rotate, thereby mixing and stirring the raw materials at high speed. During the reaction process, the delivery pump 4 can be activated to deliver coolant into the cooling steel pipe 7 to cool down the reaction tank 2.

[0031] All electrical components mentioned in this article are electrically connected to the main controller and power supply. The main controller can be a conventional known device such as a computer that performs control functions. Furthermore, the existing publicly available power connection technology is common knowledge in this field and will not be elaborated upon in this article.

[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency and energy-saving concrete enhancer mixing device, comprising a base (1) and a reaction tank (2) slidably connected to the top of the base (1), characterized in that: A support column (3) is fixedly connected to the back of the top of the base (1), and a cooling mechanism capable of cooling the reaction vessel (2) is provided on the outside of the reaction vessel (2). The cooling mechanism includes a delivery pump (4) fixedly installed on the top of the base (1), a coolant tank (5) fixedly connected to the input end of the delivery pump (4), an installation shell (6) fixedly connected to the outer wall of the reaction tank (2), a cooling steel pipe (7) fixedly connected inside the installation shell (6), the cooling steel pipe (7) being in contact with the outer wall of the reaction tank (2), and a delivery pipe (8) connected to the cooling steel pipe (7) fixedly connected to the output end of the delivery pump (4).

2. The high-efficiency energy-saving concrete enhancer mixing device according to claim 1, characterized in that: The coolant tank (5) abuts against the upper surface of the base (1), and the end of the cooling steel pipe (7) away from the delivery pipe (8) is fixedly connected to a drain pipe extending to the outside of the mounting housing (6).

3. The high-efficiency energy-saving concrete enhancer mixing device according to claim 1, characterized in that: The mounting shell (6) is a hollow cylinder, and the mounting shell (6) completely covers the outer wall of the reaction vessel (2). The cooling steel pipe (7) is wrapped around the outer wall of the reaction vessel (2).

4. The high-efficiency energy-saving concrete enhancer mixing device according to claim 1, characterized in that: A telescopic cylinder (9) extending to the top of the inner bottom wall of the support column (3) is fixedly connected. A lifting sleeve (10) is fixedly connected to the output end of the telescopic cylinder (9). A mounting base (11) is fixedly connected to the side of the lifting sleeve (10) away from the base (1).

5. The high-efficiency energy-saving concrete enhancer mixing device according to claim 4, characterized in that: The lifting sleeve (10) is sleeved on the outside of the support column (3). A positioning block extending into the inside of the support column (3) is fixedly connected to the inner wall of the lifting sleeve (10). A positioning groove adapted to the positioning block is opened on the outer surface of the support column (3).

6. The high-efficiency energy-saving concrete enhancer mixing device according to claim 4, characterized in that: A high-speed motor (12) is fixedly installed on the top of the mounting base (11). A rotating shaft (13) extending into the interior of the reaction vessel (2) is fixedly connected to the output shaft of the high-speed motor (12). A dispersing blade (14) is fixedly installed on the outside of the rotating shaft (13). A splash guard (15) capable of covering the reaction vessel (2) is rotatably installed on the outside of the rotating shaft (13).

7. The high-efficiency energy-saving concrete enhancer mixing device according to claim 1, characterized in that: The base (1) is rotatably mounted with four movable wheels (16) at its bottom. The four movable wheels (16) are evenly distributed at the bottom of the base (1).

Citation Information

Patent Citations

  • Portable concrete synergist stirring device

    CN211709658U