High-concentration brine softening and hardness-removing treatment equipment
By employing a servo motor-driven rotating rod and a 45° inclined stirring blade in the high-concentration brine softening and hardening treatment equipment, uniform spraying and multi-dimensional stirring of the agent are achieved, solving the problem of uneven agent mixing in traditional methods and improving the stability and efficiency of the treatment effect.
Patent Information
- Application Number
- CN202422929441.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional high-concentration brine softening and hardening methods cannot ensure that the chemicals and high-concentration brine are fully and evenly mixed, resulting in unstable treatment effects and failing to meet the high standards required for industrial production.
A high-concentration brine softening and hardening treatment device was designed. A servo motor drives a rotating rod to spray the agent evenly through a spray pipe. Multi-dimensional mixing is achieved through a 45° inclined stirring blade and a spiral guide groove to ensure that the brine and agent are fully mixed.
It significantly improves the rate and efficiency of softening and hardening reaction, ensures the stability and reliability of treatment effect, and enhances the uniformity and mixing effect of agent spraying.
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Figure CN223522364U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high concentration brine softening technical field especially relates to a high concentration brine softening and hardening treatment equipment. BACKGROUND
[0002] In numerous industrial fields, such as chemical industry, electric power, printing and dyeing, etc., the generation amount of high concentration brine is increasing. High concentration brine usually contains a large amount of hardness ions such as calcium and magnesium. If it is directly discharged or reused, it will cause a series of serious problems. In the pipeline transportation process, these hardness ions are easy to form scale and adhere to the inner wall of the pipeline. With the passage of time, not only will it reduce the inner diameter of the pipeline and increase the water flow resistance, resulting in a significant reduction in transportation efficiency, but also it will intensify the risk of pipeline damage due to local corrosion, greatly shorten the service life of the pipeline, increase the maintenance cost and replacement cost of enterprises, and in the industrial water circulation system, the hardness of high concentration brine is too high to interfere with the normal production process, reduce product quality, and affect production efficiency and economic benefits.
[0003] The traditional high concentration brine softening and hardening method mainly has ion exchange method and chemical precipitation method. The ion exchange method needs to regenerate resin frequently, and the operation is complex and the cost is high. However, the traditional method cannot ensure that the medicament and high concentration brine are fully and uniformly mixed in the treatment process, resulting in unstable treatment effect, which is difficult to meet the increasingly strict environmental protection requirements and high standard requirements of industrial production.
[0004] Therefore, how to provide a high concentration brine softening and hardening treatment equipment is a problem that those skilled in the art need to solve. UTILITY MODEL CONTENT
[0005] One purpose of the utility model is to provide a high concentration brine softening and hardening treatment equipment. The utility model can uniformly spray medicament in high concentration brine, and realize multi-dimensional stirring by means of unique stirring blade design, so as to make the brine and medicament fully mixed and react to complete softening and hardening treatment, thereby realizing efficient mixing and ensuring good treatment effect.
[0006] According to the high concentration brine softening and hardening treatment equipment provided by the utility model, the treatment cylinder, the rotating rod and the stirring blade mounting sleeve are arranged.
[0007] The bracket top and the center above the processing cylinder are fixedly installed with a servo motor, the servo motor bottom output shaft is fixedly installed with a rotating rod, the rotating rod upper two sides are fixedly installed with a spraying pipe, the rotating rod top is connected with the servo motor output shaft and is installed with a rotating joint, the rotating joint output shaft is communicated with the spraying pipe, the rotating rod lower side is movably sleeved with a stirring blade mounting sleeve, the stirring blade mounting sleeve four sides are fixedly welded with stirring blades, one group of the stirring blade outer ends are fixedly installed with guide rods, the processing cylinder inner wall is provided with spiral guide grooves, and the guide rods other ends are inserted into the spiral guide grooves.
[0008] Further, the rotating rod outer wall two sides are symmetrically provided with sliding grooves, the stirring blade mounting sleeve inner wall two sides are integrally formed with sliding blocks, and the sliding blocks are slidably installed in the sliding grooves.
[0009] Further, the spraying pipe bottom is provided with a plurality of groups of spraying holes, and each group of the spraying holes is uniformly distributed on the spraying pipe bottom.
[0010] Further, the bracket rear lower side is fixedly installed with a medicament box, the medicament box top is provided with a liquid pump, the liquid pump top output end is installed with a transfusion tube, and the transfusion tube other end is connected with the rotating joint input end.
[0011] Further, the liquid pump input end is arranged in the medicament box, and the medicament box top other side is provided with a filling opening.
[0012] Further, the processing cylinder bottom one side is provided with a drain port, the drain port and the processing cylinder inside are mutually penetrated, and the drain port is provided with a valve.
[0013] Further, the processing cylinder bottom four sides are fixedly welded with supporting legs.
[0014] Further, four groups of the stirring blades are installed along the stirring blade mounting sleeve axis line and surround the matrix, and each group of the stirring blades is designed as a 45° inclined surface.
[0015] The beneficial effects of the present application are:
[0016] 1. The stirring blades on the stirring blade mounting sleeve are designed as 45° inclined surfaces and are installed in a surrounding matrix, and rotate and stir under the driving of the rotating rod, and the stirring blade outer end guide rods and the processing cylinder inner wall spiral guide grooves cooperate to realize up-down movement, forming a multi-dimensional stirring mode, the stirring mode can generate strong turbulent flow effect in the processing cylinder, the high-concentration brine is fully disturbed in different directions and layers, the contact opportunity and contact area of the brine and the medicament are greatly increased, the softening and hardness removal reaction rate and efficiency are significantly improved, the reaction is more sufficient and complete, and the stability and reliability of the treatment effect are effectively improved.
[0017] 2、The utility model discloses a rotatory rod upper side fixed spray pipe bottom is provided with the spray hole of uniform distribution, in the rotatory rod rotation process of servo motor drive, can extract in the medicine box and transport the softened hard medicine that comes through infusion pipe and swivel joint and evenly spray in high concentration brine, the uniform medicine spraying avoids the situation that local medicine concentration is too high or too low, and lays a good foundation for subsequent full mixing reaction with brine, and further guarantees the consistency and high efficiency of processing effect. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and are included to provide a further understanding of the present application, and do not constitute a limitation of the present application. In the drawings:
[0019] Figure 1 It is a whole structure schematic diagram of high concentration brine softening and hard removal treatment equipment that the utility model proposes;
[0020] Figure 2 It is a top view structure schematic diagram of high concentration brine softening and hard removal treatment equipment that the utility model proposes;
[0021] Figure 3 It is a bottom view structure schematic diagram of high concentration brine softening and hard removal treatment equipment that the utility model proposes;
[0022] Figure 4 It is a sectional structure schematic diagram of high concentration brine softening and hard removal treatment equipment that the utility model proposes;
[0023] Figure 5 It is the structure schematic diagram of high concentration brine softening and hard removal treatment equipment's stirring vane installation sleeve and stirring vane that the utility model proposes.
[0024] In the drawing: 1, processing cylinder;2, support;3, servo motor;4, rotatory rod;5, spray pipe;6, swivel joint;7, medicine box;8, liquid pump;9, infusion tube;10, support leg;11, stirring vane installation sleeve;12, stirring vane;13, filling port;14, drain port;15, helical guide groove;16, guide rod;17, sliding slot;18, spray hole;19, sliding block. DETAILED DESCRIPTION
[0025] The utility model will be further explained in detail now in conjunction with the drawings. These drawings are all simplified schematic diagram, just with the schematic way the basic structure of the utility model is explained, therefore it just shows the constitution related with the utility model.
[0026] REFERENCE Figures 1-5The utility model provides a kind of high concentration brine softening and hard removal treatment equipment, including processing cylinder 1, rotating rod 4 and stirring blade mounting sleeve 11;
[0027] Supporting leg 10 is fixedly welded around the bottom of processing cylinder 1, support 2 is fixedly welded on the rear wall of processing cylinder 1, servo motor 3 is fixedly installed on the top of support 2 and the center of processing cylinder 1 directly above, rotating rod 4 is fixedly installed on the output shaft of servo motor 3 bottom, spraying pipe 5 is fixedly installed on the top of rotating rod 4, rotating joint 6 is installed on the output shaft of rotating rod 4 and is connected with servo motor 3, and the output shaft of rotating joint 6 is communicated with spraying pipe 5;
[0028] Medicine tank 7 is fixedly installed below the rear side of support 2, liquid pump 8 is arranged on the top of medicine tank 7, infusion tube 9 is installed on the output end of liquid pump 8 top, and the other end of infusion tube 9 is connected with the input end of rotating joint 6;
[0029] Wherein, spraying pipe 5 bottom is provided with several groups of spray holes 18, and each group of spray holes 18 is evenly distributed on the bottom of spraying pipe 5.
[0030] Secondly, the input end of liquid pump 8 is arranged in the inside of medicine tank 7, and the other side of the top of medicine tank 7 is provided with filling port 13.
[0031] In addition, the bottom of processing cylinder 1 is provided with drain port 14, and the inside of processing cylinder 1 is penetrated, and valve is arranged on drain port 14.
[0032] In the embodiment, high concentration brine is injected into processing cylinder 1, servo motor 3 is started, rotating rod 4 is rotated by servo motor 3, spraying pipe 5 on both sides is rotated synchronously by rotating rod 4, liquid pump 8 is started, softening and hard removal agent in medicine tank 7 is pumped out, and is transported to spraying pipe 5 through infusion tube 9 and rotating joint 6, and is evenly sprayed in high concentration brine in processing cylinder 1 through spray hole 18 on the bottom of spraying pipe 5.
[0033] Reference Figures 1-5 Rotating rod 4 is movably sleeved with stirring blade mounting sleeve 11 below, stirring blade 12 is fixedly welded around stirring blade mounting sleeve 11, one group of stirring blade 12 is fixedly installed with guide rod 16 on the outer end, spiral guide groove 15 is opened in the inner wall of processing cylinder 1, and the other end of guide rod 16 is inserted into spiral guide groove 15.
[0034] Wherein, the two sides of the outer wall of rotating rod 4 are symmetrically provided with sliding groove 17, and sliding block 19 is integrally formed on the two sides of the inner wall of stirring blade mounting sleeve 11, and sliding block 19 is slidably installed in sliding groove 17.
[0035] Secondly, four groups of stirring blade 12 are installed around the matrix along the axial line of stirring blade mounting sleeve 11, and each group of stirring blade 12 is designed as 45° inclined plane.
[0036] In this embodiment, with the rotation of the rotating rod 4, the stirring blade mounting sleeve 11 moves up and down along the rotating rod 4 due to the cooperation of the guide rod 16 on the stirring blade 12 with the helical guide groove 15 on the inner wall of the processing cylinder 1, and the stirring blade mounting sleeve 11 can stably rotate with the rotating rod 4 due to the sliding connection of the sliding block 19 with the sliding groove 17, the stirring blade 12 is designed as a 45° inclined surface and is arranged in a surrounding matrix, which can fully stir the high-concentration brine, so that the brine and the medicament are fully mixed to cause the softening and hardness removal reaction.
[0037] Working principle: first, the servo motor 3 is started to drive the rotating rod 4 to rotate at high speed and stably, the spraying pipe 5 fixed on both sides of the rotating rod 4 rotates synchronously, at the same time, the liquid pump 8 is started, and the softening and hardness removal medicament in the medicament box 7 is sucked out under the suction force, is transmitted to the rotating joint 6 through the liquid delivery pipe 9, the rotating joint 6 skillfully solves the pipeline connection problem in the rotating process of the rotating rod 4, so that the medicament smoothly enters the spraying pipe 5, and finally is evenly sprayed in the form of mist in the high-concentration brine in the processing cylinder 1 through the plurality of evenly distributed spraying holes 18 at the bottom, which ensures that the initial dispersion of the medicament in the brine is relatively uniform, when entering the stirring and mixing stage, with the continuous rotation of the rotating rod 4, the stirring blade mounting sleeve 11 moves up and down along the rotating rod 4 due to the cooperation of the guide rod 16 at the outer end of the stirring blade 12 with the helical guide groove 15 on the inner wall of the processing cylinder 1, under the action of the rotating force, the guide rod 16 slides along the helical guide groove 15, so as to force the stirring blade mounting sleeve 11 to move up and down along the rotating rod 4 reciprocatingly, and the sliding cooperation between the sliding groove 17 on the outer wall of the rotating rod 4 and the sliding block 19 on the inner wall of the stirring blade mounting sleeve 11 effectively limits the movement track of the stirring blade mounting sleeve 11, so that it can only stably rotate with the rotating rod 4 and move up and down on the given path, the four stirring blades 12 are arranged in a matrix around the axis of the stirring blade mounting sleeve 11, and the unique 45° inclined surface design can produce strong shearing force and turbulent effect on the high-concentration brine during rotation and up-and-down movement, so that the brine and the medicament can fully contact and mix in different directions and layers, greatly improving the reaction rate and efficiency, promoting the full softening and hardness removal reaction, after the treatment is completed, the valve on the drain outlet 14 is opened, and the treated brine flows out of the processing cylinder 1 under the action of gravity, when the medicament in the medicament box 7 is insufficient, the medicament can be conveniently supplemented through the filling opening 13 at the top, so as to ensure that the equipment can continuously and stably operate, and meet the needs of high-concentration brine softening and hardness removal treatment.
[0038] It can be understood that the driving mode of the servo motor and the liquid pump in the utility model can be driven in the mode of external power supply line, the servo motor and the liquid pump can be programmed and controlled by the main control system, and the control principle can be realized by the existing control technology. The type of the servo motor and the liquid pump is not limited to a single type, and can be the existing type suitable for the utility model in the market.
[0039] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A high concentration brine softening and dealkalization treatment apparatus, characterized by, It include processing cylinder (1), rotating rod (4) and stirring blade mounting sleeve (11); The bracket (2) is fixedly welded on the upper wall of the processing cylinder (1), a servo motor (3) is fixedly installed at the top of the bracket (2) and above the center of the processing cylinder (1), a rotating rod (4) is fixedly installed on the bottom output shaft of the servo motor (3), spraying pipes (5) are fixedly installed on the upper sides of the rotating rod (4), a rotating joint (6) is installed on the top of the rotating rod (4) and connected with the output shaft of the servo motor (3), the output shaft of the rotating joint (6) is communicated with the spraying pipes (5), a stirring blade mounting sleeve (11) is movably sleeved below the rotating rod (4), stirring blades (12) are fixedly welded around the stirring blade mounting sleeve (11), guide rods (16) are fixedly installed on the outer ends of one group of the stirring blades (12), and spiral guide grooves (15) are formed in the inner wall of the processing cylinder (1), the other ends of the guide rods (16) are inserted into the spiral guide grooves (15).
2. A high concentration brine softening and de-scaling treatment apparatus according to claim 1, characterized in that, Symmetrical sliding grooves (17) are formed in the outer walls of the rotating rod (4), and sliding blocks (19) are integrally formed on the inner walls of the stirring blade mounting sleeve (11).
3. A high concentration brine softening and de-scaling treatment apparatus according to claim 1, characterized in that, The spraying pipes (5) are provided with a plurality of groups of spraying holes (18) on the bottom, and each group of the spraying holes (18) is uniformly distributed on the bottom of the spraying pipe (5).
4. The high concentration brine softening and scale removal treatment apparatus according to claim 1, characterized in that, The bracket (2) is fixedly installed with a medicine box (7) below the rear side, the medicine box (7) is provided with a liquid pump (8) on the top, the liquid pump (8) is installed with a liquid delivery pipe (9) on the top output end, and the other end of the liquid delivery pipe (9) is connected with the input end of the rotating joint (6).
5. A high concentration brine softening and de-scaling apparatus as claimed in claim 4, wherein, The input end of the liquid pump (8) is arranged in the medicine box (7), and the other side of the top of the medicine box (7) is provided with a filling opening (13).
6. A high concentration brine softening and de-scaling treatment apparatus according to claim 1, characterized in that, The processing cylinder (1) is provided with a drain port (14) on one side of the bottom, the drain port (14) is penetrated with the inside of the processing cylinder (1), and a valve is arranged on the drain port (14).
7. A high concentration brine softening and de-scaling treatment apparatus according to claim 1, wherein Supporting legs (10) are fixedly welded around the bottom of the processing cylinder (1).
8. A high concentration brine softening and de-scaling treatment apparatus as claimed in claim 1, wherein, Four groups of the stirring blades (12) are installed in a matrix around the axis of the stirring blade mounting sleeve (11), and each group of the stirring blades (12) is designed as a 45° inclined surface.
Citation Information
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