Chemical safety reaction kettle
By adopting the design of rotating shaft and bolt connection in chemical reactor, the disassembly and cleaning of stirring blades are simplified, solving the problems of complicated cleaning and high replacement cost of stirring components in the prior art, and achieving the effect of efficient cleaning and reduced production costs.
Patent Information
- Application Number
- CN202422238722.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The stirring components of existing chemical reactors are complicated to clean and have high replacement costs, and the stirring blades are severely worn.
A chemical safety reactor is designed, which adopts a rotating shaft, connecting protrusions and mounting parts, and the stirring blades are connected by bolts. It is simple to disassemble and assemble and convenient to clean.
The disassembly and assembly and cleaning process of the stirring blades are simplified, the production cost is reduced, and the cleaning efficiency is improved.
Smart Images

Figure CN223475006U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical equipment technology, and in particular to a chemical safety reaction vessel. Background Technology
[0002] In a broad sense, a reaction vessel is a stainless steel container used for physical or chemical reactions. The structural design and parameter configuration of the container are determined according to different process requirements. The design conditions, processes, inspection, manufacturing, and acceptance must be based on relevant technical standards to achieve the heating, evaporation, cooling, and low- to high-speed mixing reaction functions required by the process. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation.
[0003] After a period of use, impurities and debris will accumulate on the stirring components of the reactor. Most existing stirring components are integrated, which makes cleaning the stirring components very complicated and inefficient. In addition, the pressure in the reactor is high, and the stirring blades will wear down when they collide with the materials during the stirring process. The integrated installation means that the entire stirring component needs to be replaced when the stirring blades are replaced, which increases the production cost. Utility Model Content
[0004] This utility model proposes a chemical safety reaction vessel.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A chemical safety reactor includes an outer cylinder, an inner cylinder, and a stirring assembly. The inner cylinder is fixedly connected to the outer cylinder. The stirring assembly includes a motor, the output shaft of which is connected to a rotating shaft via a coupling. A support is provided below the motor, and the motor is fixedly connected to the support by bolts. A support flange is provided at the lower end of the support, and the support and the support flange are fixedly connected by bolts. The support flange is fixedly connected to the upper end of the inner cylinder. A sealing element is provided above the support flange, and the sealing element is fixedly connected to the support flange. A connecting protrusion extending axially is provided on the rotating shaft. Several mounting parts are provided on the rotating shaft. The rotating shaft passes through a mounting hole in the center of the mounting part, and the connecting protrusion on the rotating shaft is inserted into a mounting groove in the mounting hole. The mounting part can move axially on the rotating shaft and can rotate simultaneously with the radial and axial rotation of the rotating shaft. The mounting part is fixedly connected to the rotating shaft by fastening bolts and a second connecting hole. The mounting part includes a body, and the body has a mounting hole in its center. The mounting hole is provided with a mounting groove for mating with the connecting protrusion. The main body is provided with a second connecting hole for installing fastening bolts. A pair of mounting plates are symmetrically arranged on both sides of the main body. The mounting plates are fixedly connected to the main body. The mounting plates are provided with a first connecting hole. The outer end of the mounting plate is provided with a second connector. The second connector includes a second body. One end of the second body is provided with a first mounting groove for connecting the mounting plate. The other end of the second body is provided with a second mounting groove for connecting the first stirring blade. Both the first and second mounting grooves are provided with a third connecting hole. The mounting plate is fixedly connected to the second connector with mounting bolts through the first connecting hole and the third connecting hole on the second connector. The first stirring blade includes a third body. Each of the two third bodies is provided with a set of four connecting holes. The inner end of the first stirring blade is fixedly connected to the second connector with mounting bolts through the fourth connecting hole and the third connecting hole on the second connector. The outer end of the first stirring blade is provided with a second stirring blade. The second stirring blade includes a fourth body. The fourth body is provided with a fifth connecting hole. The outer end of the first stirring blade is fixedly connected to the second stirring blade by mounting bolts through the fourth connecting hole and the fifth connecting hole on the second stirring blade.
[0007] Furthermore, the inner cylinder is provided with a coil, the upper end of the coil is provided with a heat transfer oil inlet, the heat transfer oil inlet is fixedly connected to the inner cylinder, and the lower end of the coil is provided with a heat transfer oil outlet, the heat transfer oil outlet is fixedly connected to the inner cylinder.
[0008] Furthermore, a pair of cooling water inlets and cooling water outlets are symmetrically provided on both sides of the upper end of the outer cylinder. The cooling water inlets are fixed and connected to the outer cylinder, and the cooling water outlets are fixed and connected to the outer cylinder.
[0009] Furthermore, the lower end of the outer cylinder is provided with a drain port, which is fixed and connected to the outer cylinder. The lower end of the inner cylinder is provided with a discharge port, which is fixed and connected to the inner cylinder. The middle part of the outer cylinder is provided with several legs, which are distributed in a circular array on the outer cylinder and are fixedly connected to the outer cylinder.
[0010] Furthermore, the upper end of the inner cylinder is provided with a manhole, which is fixed and connected to the inner cylinder. A pair of sight glasses are symmetrically provided at the upper end of the inner cylinder, which are fixedly connected to the inner cylinder. A spare port is provided at the upper end of the inner cylinder, which is fixed and connected to the inner cylinder. A pressure gauge port is provided at the upper end of the inner cylinder, which is fixed and connected to the inner cylinder. An alkali filling port is provided at the upper end of the inner cylinder, which is fixed and connected to the inner cylinder. A condenser inlet is provided at the upper end of the inner cylinder, which is fixed and connected to the inner cylinder. A material inlet is provided at the upper end of the inner cylinder, which is fixed and connected to the inner cylinder. A thermometer port is provided at the upper end of the inner cylinder, which is fixed and connected to the inner cylinder.
[0011] Furthermore, the manhole, thermometer port, sight glass, spare port, pressure gauge port, alkali filling port, condenser inlet, and material inlet are arranged in a ring array at the upper end of the inner cylinder.
[0012] Beneficial effects: By setting a rotating shaft, connecting protrusions and mounting parts, this utility model makes the disassembly and assembly of the stirring blades simpler and more convenient. The stirring blades and mounting parts are connected by bolts, making disassembly simple and cleaning more convenient and efficient. Furthermore, the replacement of the stirring blades only requires replacing stirring blade one and stirring blade two, thereby reducing production costs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0014] Figure 2 This is a top view of the structure of this utility model;
[0015] Figure 3 This is a partial structural schematic diagram of the stirring assembly of this utility model;
[0016] Figure 4 This is a three-dimensional structural diagram of the rotating shaft of this utility model;
[0017] Figure 5 This is a right-side structural schematic diagram of the rotating shaft of this utility model;
[0018] Figure 6 This is a three-dimensional structural diagram of the second connector of this utility model;
[0019] Figure 7This is a top view of the second connector of this utility model;
[0020] Figure 8 This is a three-dimensional structural diagram of the mounting component of this utility model;
[0021] Figure 9 This is a three-dimensional structural diagram of the stirring blade of this utility model;
[0022] Figure 10 This is a three-dimensional structural diagram of the stirring blade II of this utility model;
[0023] 1 Outer cylinder, 2 Inner cylinder, 3 Agitator assembly, 4 Support flange, 5 Coil, 6 Heat transfer oil inlet, 7 Heat transfer oil outlet, 8 Cooling water inlet, 9 Cooling water outlet, 10 Support leg, 11 Discharge port, 12 Sewage outlet, 13 Manhole, 14 Thermometer port, 15 Sight glass, 16 Spare port, 17 Pressure gauge port, 18 Alkali loading port, 19 Condenser inlet, 20 Material inlet;
[0024] 301 Motor, 302 Coupling, 303 Bracket, 304 Seal, 305 Rotary Shaft, 306 Connecting Protrusion, 307 Mounting Part, 308 Fastening Bolt, 309 Connecting Part II, 310 Mixing Blade I, 311 Mixing Blade II;
[0025] 30701 Body 1, 30702 Mounting hole, 30703 Mounting groove, 30704 Mounting plate, 30705 Connection hole 1, 30706 Connection hole 2;
[0026] 30901 Body 2, 30902 Mounting Slot 1, 30903 Mounting Slot 2, 30904 Connecting Hole 3;
[0027] 31001 Body Three, 31002 Connecting Hole Four;
[0028] 31101 Body 4, 31102 Connecting Hole 5. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0030] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0031] Reference Figure 1-10A chemical safety reactor includes an outer cylinder 1, an inner cylinder 2, and a stirring assembly 3. The inner cylinder 2 is fixedly connected to the outer cylinder 1. The stirring assembly 3 includes a motor 301, the output shaft of which is connected to a rotating shaft 305 via a coupling 302. A support 303 is provided below the motor 301, and the motor 301 and the support 303 are fixedly connected by bolts. A supporting flange 4 is provided at the lower end of the support 303, and the support 303 and the supporting flange 4 are fixedly connected by bolts. The supporting flange 4 is fixedly connected to the upper end of the inner cylinder 2. A sealing element 304 is provided above the supporting flange 4, and the sealing element 304 is fixedly connected to the supporting flange 4. A connecting protrusion extending axially is provided on the rotating shaft 305. 306. The rotating shaft 305 is provided with a plurality of mounting parts 307. The rotating shaft 305 passes through the mounting hole 30702 at the center of the mounting part 307, and the connecting protrusion 306 on the rotating shaft 305 is inserted into the mounting groove 30703 on the mounting hole 30702. The mounting part 307 can move axially on the rotating shaft 305 and can rotate simultaneously with the radial and axial rotation of the rotating shaft 305. The mounting part 307 is fixedly connected to the rotating shaft 305 by fastening bolts 308 and connecting holes 30706. The mounting part 307 includes a body 30701, the body 30701 having a mounting hole 30702 at its center, and the mounting hole 30702 having a connecting protrusion 306 for engaging with the connecting protrusion 30706. The mounting groove 30703 of 06, the main body 30701 is provided with a second connecting hole 30706 for installing fastening bolts 308, a pair of mounting plates 30704 are symmetrically arranged on both sides of the main body 30701, the mounting plates 30704 are fixedly connected to the main body 30701, the mounting plates 30704 are provided with a first connecting hole 30705, the outer end of the mounting plate 30704 is provided with a second connector 309, the second connector 309 includes a second body 30901, one end of the second body 30901 is provided with a first mounting groove 30902 for connecting the mounting plate 30704, the other end of the second body 30901 is provided with a second mounting groove 30903 for connecting the first stirring blade 310, and so on. Both mounting slot 1 (30902) and mounting slot 2 (30903) are provided with connection holes 30904. Mounting plate 30704 is fixedly connected to connector 2 (30909) using mounting bolts via connection holes 30705 and connection holes 30904. Stirring blade 1 (310) includes a body 31001, each body 31001 having a set of connection holes 31002. The inner end of stirring blade 1 (31002) is fixedly connected to connector 2 (30909) using mounting bolts via connection holes 31002 and connection holes 30904. The outer end of stirring blade 1 (310) is provided with stirring blade 2 (311), which includes a body 31101.The main body 31101 is provided with a connecting hole 31102. The outer end of the stirring blade 310 is fixedly connected to the stirring blade 311 via the connecting hole 3102 and the connecting hole 31102 on the stirring blade 311 using mounting bolts.
[0032] The inner cylinder 2 is provided with a coil 5, the upper end of the coil 5 is provided with a heat transfer oil inlet 6, the heat transfer oil inlet 6 is fixedly connected to the inner cylinder 2, and the lower end of the coil 5 is provided with a heat transfer oil outlet 7, the heat transfer oil outlet 7 is fixedly connected to the inner cylinder 2.
[0033] The outer cylinder 1 has a pair of cooling water inlets 8 and cooling water outlets 9 symmetrically arranged on both sides of its upper end. The cooling water inlets 8 are fixed and connected to the outer cylinder 1, and the cooling water outlets 9 are fixed and connected to the outer cylinder 1.
[0034] The lower end of the outer cylinder 1 is provided with a drain port 12, which is fixed and connected to the outer cylinder 1. The lower end of the inner cylinder 2 is provided with a discharge port 11, which is fixed and connected to the inner cylinder 2. The middle part of the outer cylinder 1 is provided with several support legs 10, which are distributed in a circular array on the outer cylinder 1 and are fixedly connected to the outer cylinder 1.
[0035] The inner cylinder 2 has a manhole 13 at its upper end, which is fixed and connected to the inner cylinder 2. A pair of sight glasses 15 are symmetrically arranged at the upper end of the inner cylinder 2, which are fixedly connected to the inner cylinder 2. A spare port 16 is provided at the upper end of the inner cylinder 2, which is fixed and connected to the inner cylinder 2. A pressure gauge port 17 is provided at the upper end of the inner cylinder 2, which is fixed and connected to the inner cylinder 2. An alkali filling port 18 is provided at the upper end of the inner cylinder 2, which is fixed and connected to the inner cylinder 2. A condenser inlet 19 is provided at the upper end of the inner cylinder 2, which is fixed and connected to the inner cylinder 2. A material inlet 20 is provided at the upper end of the inner cylinder 2, which is fixed and connected to the inner cylinder 2. A thermometer port 14 is provided at the upper end of the inner cylinder 2, which is fixed and connected to the inner cylinder 2.
[0036] The manhole 13, thermometer port 14, sight glass 15, spare port 16, pressure gauge port 17, alkali filling port 18, condenser inlet 19, and material inlet 20 are arranged in a ring array on the upper end of the inner cylinder 2.
[0037] Working principle:
[0038] By setting up a rotating shaft 305, a connecting protrusion 306, and a mounting component 307, the disassembly and assembly of the stirring blades are made simpler and more convenient. The stirring blades and the mounting component 307 are connected by bolts, making disassembly simple and cleaning more convenient and efficient. Furthermore, the replacement of the stirring blades only requires replacing stirring blade one 310 and stirring blade two 311, thereby reducing production costs.
[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A chemical safety reaction vessel, characterized in that: The system includes an outer cylinder (1), an inner cylinder (2), and a stirring assembly (3). The inner cylinder (2) is fixedly connected to the outer cylinder (1). The stirring assembly (3) includes a motor (301). The output shaft of the motor (301) is connected to a rotating shaft (305) via a coupling (302). A bracket (303) is provided below the motor (301). The motor (301) and the bracket (303) are fixedly connected by bolts. A support flange (4) is provided at the lower end of the bracket (303). The bracket (303) and the support flange (4) are fixedly connected by bolts. The support flange (4) is fixedly connected to the upper end of the inner cylinder (2). A sealing element (304) is provided above the support flange (4). The sealing element (304) and... A supporting flange (4) is fixedly connected. A connecting protrusion (306) extending axially is provided on the rotating shaft (305). A plurality of mounting parts (307) are provided on the rotating shaft (305). The rotating shaft (305) passes through the mounting hole (30702) in the center of the mounting part (307), and the connecting protrusion (306) on the rotating shaft (305) is inserted into the mounting groove (30703) on the mounting hole (30702). The mounting part (307) can move axially on the rotating shaft (305) and can rotate simultaneously with the radial and axial rotation of the rotating shaft (305). The mounting part (307) is fixedly connected to the rotating shaft (305) by fastening bolts (308) and connecting hole two (30706). The mounting component (307) includes a main body (30701), a mounting hole (30702) at the center of the main body (30701), a mounting groove (30703) for engaging a connecting protrusion (306) on the mounting hole (30702), a connecting hole (30706) for mounting a fastening bolt (308) on the main body (30701), a pair of mounting plates (30704) symmetrically arranged on both sides of the main body (30701), the mounting plates (30704) being fixedly connected to the main body (30701), the mounting plates (30704) having a connecting hole (30705) on the mounting plate (30704), and a connecting component (309) on the outer end of the mounting plate (30704). The second connector (309) includes a second body (30901). One end of the second body (30901) is provided with a first mounting groove (30902) for connecting the mounting plate (30704), and the other end of the second body (30901) is provided with a second mounting groove (30903) for connecting the first stirring blade (310). Both the first mounting groove (30902) and the second mounting groove (30903) are provided with a third connecting hole (30904). The mounting plate (30704) is fixedly connected to the second connector (309) with mounting bolts through the first connecting hole (30705) and the third connecting hole (30904) on the second connector (309). The first stirring blade (310) includes a third body (31001).The main body three (31001) is provided with two sets of four connecting holes four (31002). The inner end of the stirring blade one (310) is fixedly connected to the connecting member two (309) with mounting bolts through the four connecting holes four (31002) and the three connecting holes three (30904) on the connecting member two (309). The outer end of the stirring blade one (310) is provided with a stirring blade two (311). The stirring blade two (311) includes the main body four (31101). The main body four (31101) is provided with a connecting hole five (31102). The outer end of the stirring blade one (310) is fixedly connected to the stirring blade two (311) with mounting bolts through the four connecting holes four (31002) and the five connecting holes five (31102) on the stirring blade two (311).
2. The chemical safety reaction vessel according to claim 1, characterized in that: The inner cylinder (2) is provided with a coil (5), the upper end of the coil (5) is provided with a heat transfer oil inlet (6), the heat transfer oil inlet (6) is fixedly connected to the inner cylinder (2), the lower end of the coil (5) is provided with a heat transfer oil outlet (7), the heat transfer oil outlet (7) is fixedly connected to the inner cylinder (2).
3. A chemical safety reaction vessel according to claim 1, characterized in that: The outer cylinder (1) has a pair of cooling water inlets (8) and cooling water outlets (9) symmetrically arranged on both sides of its upper end. The cooling water inlets (8) are fixed and connected to the outer cylinder (1), and the cooling water outlets (9) are fixed and connected to the outer cylinder (1).
4. A chemical safety reaction vessel according to claim 1, characterized in that: The lower end of the outer cylinder (1) is provided with a drain port (12), which is fixed and connected to the outer cylinder (1). The lower end of the inner cylinder (2) is provided with a discharge port (11), which is fixed and connected to the inner cylinder (2). The middle part of the outer cylinder (1) is provided with several legs (10), which are arranged in a ring array on the outer cylinder (1) and are fixedly connected to the outer cylinder (1).
5. A chemical safety reaction vessel according to claim 1, characterized in that: The inner cylinder (2) has a manhole (13) at its upper end, which is fixed and connected to the inner cylinder (2). A pair of sight glasses (15) are symmetrically arranged at the upper end of the inner cylinder (2), which are fixedly connected to the inner cylinder (2). A spare port (16) is provided at the upper end of the inner cylinder (2), which is fixed and connected to the inner cylinder (2). A pressure gauge port (17) is provided at the upper end of the inner cylinder (2). The force gauge port (17) is fixed and connected to the inner cylinder (2). The upper end of the inner cylinder (2) is provided with an alkali loading port (18), which is fixed and connected to the inner cylinder (2). The upper end of the inner cylinder (2) is provided with a material inlet (20), which is fixed and connected to the inner cylinder (2). The upper end of the inner cylinder (2) is provided with a thermometer port (14), which is fixed and connected to the inner cylinder (2).