Deironing device for vinasse
By using the transmission components and rubber magnet structure in the iron removal device for distiller's grains, the problem of iron slag being difficult to collect automatically in the distiller's grains processing has been solved, improving production efficiency and achieving automated cleaning.
Patent Information
- Application Number
- CN202422498881.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Existing methods for treating distiller's grains are inefficient and make it difficult to automatically collect iron slag, which affects subsequent production and processing.
Design a device for removing iron from distiller's grains, comprising a transmission component, rubber magnets, a drive roller, and a scraper structure. The device automatically collects iron slag from the distiller's grains by adsorbing it during the transmission process, and then scrapes the iron slag off and collects it into a collection box using the adsorption force of the rubber magnets.
It improves the production efficiency of distiller's grains treatment, avoids the impact of iron slag on subsequent processing, and realizes automated iron slag cleaning.
Smart Images

Figure CN223475227U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of distiller's grains processing technology, and in particular to a distiller's grains iron removal device. Background Technology
[0002] Distillers' grains refer to the solid residue produced during the brewing process, including fermentation, filtration, and distillation. It typically consists of fiber, yeast, protein, sugars, and other nutrients from the brewing raw materials. While the raw materials themselves contain trace amounts of iron, brewing equipment (such as iron drums and pipes) may cause iron migration, water or detergents used in cleaning processes may contain iron, and certain nutritional additives used in the brewing process may also contain iron. Although the iron content in distillers' grains is usually low, excessively high levels can affect its safety as animal feed or fertilizer, thus requiring testing and treatment.
[0003] Existing processing methods require the centralized collection and treatment of distiller's grains to remove iron slag. However, this method is inefficient, may affect subsequent production processes, and is not convenient for automated centralized collection of the cleaned iron slag.
[0004] To address the above problems, the inventors proposed a device for removing iron from distiller's grains. Summary of the Invention
[0005] To address the aforementioned issues, this application provides a device for removing iron slag from distiller's grains, which can not only adsorb iron slag in the distiller's grains during the transmission process, thereby improving production efficiency, but also automatically collect the iron slag, thus avoiding affecting the subsequent iron removal effect.
[0006] To achieve the objectives of this application, the following technical solution is provided:
[0007] A device for removing iron from distiller's grains includes a base, on the top of which a drying component, a conveying component, and a cleaning component are installed. The conveying component is located inside the cleaning component, and the cleaning component includes a rubber magnet located above the conveying component.
[0008] The cleaning assembly includes a support frame, an mounting frame is installed inside the support frame, a fixing frame is fixed at the bottom of the mounting frame, symmetrically distributed rotating rods are rotatably inserted inside the fixing frame, a transmission roller is installed outside the rotating rod, a transmission belt is installed outside the transmission roller, a rubber magnet is installed outside the transmission belt, and a material plate is installed inside the support frame, with the material plate located between the rubber magnet and the drying assembly.
[0009] In one possible implementation, symmetrically distributed connecting blocks are fixedly provided on the inner side of the support frame, and a storage box is connected to one side of two opposing connecting blocks.
[0010] The storage box is equipped with a scraper at the top, and the scraper is attached to the outside of the rubber magnet.
[0011] In one possible implementation, side plates are mounted on both sides of the scraper, and the side plates are located on both sides of the rubber magnet.
[0012] In one possible implementation, the two rotating rods are connected to a synchronous belt drive via a synchronous pulley.
[0013] In one possible implementation, the drying assembly includes a feed pipe located above the drying assembly.
[0014] In one possible implementation, the drying assembly further includes a discharge box located at the bottom of the drying assembly and above the conveying assembly.
[0015] In one possible implementation, mounting blocks arranged in a rectangular array are installed at the bottom of the support frame, and the mounting blocks are installed on the top of the base by screws.
[0016] In one possible implementation, the support frame is fitted with reinforcing bars on its sides.
[0017] In one possible implementation, a motor is mounted on the outside of the mounting frame, and the end of the motor output shaft is inserted through the mounting frame and fixedly connected to one of the rotating rods.
[0018] In one possible implementation, the drying component is a drum dryer, and the conveying component is a conveyor belt.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. This utility model, by setting up a transmission component, a rubber magnet, a transmission roller and a rotating rod and other structures to cooperate with each other, can adsorb iron slag in the lees after drying during the transmission process by using a rubber magnet. This can improve production efficiency and avoid the problem of needing to collect and clean the iron slag. At the same time, the rubber magnet is always in the transmission, which can improve the cleaning effect.
[0021] 2. This utility model, through the coordinated structure of scraper, collection box, side plate and mounting block, can scrape off and collect the iron slag adsorbed on the outside of the rubber magnet by scraper, thus avoiding affecting the subsequent iron slag removal effect, thereby achieving the purpose of automatic iron slag collection. Attached Figure Description
[0022] The accompanying drawings are provided to further understand this application and form part of the specification. They are used together with the embodiments of this application to explain this application and do not constitute a limitation thereof.
[0023] Figure 1This is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a side view of the overall structure of this utility model;
[0025] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model;
[0026] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0027] In the diagram: 1. Base; 11. Drying assembly; 12. Conveying assembly; 13. Feed pipe; 14. Discharge box; 15. Mounting block; 16. Material plate; 2. Cleaning assembly; 21. Support frame; 22. Mounting frame; 23. Fixing frame; 24. Rotating rod; 25. Transmission roller; 26. Transmission belt; 27. Rubber magnet; 28. Motor; 29. Reinforcing rod; 3. Connecting block; 31. Storage box; 32. Scraper; 33. Side plate. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0029] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this application, unless otherwise stated, "multiple" means two or more.
[0030] Example 1
[0031] Figure 1-4 An iron removal device for distiller's grains provided in this application includes a base 1, which is used for support and installation. A drying component 11, a conveying component 12 and a cleaning component 2 are installed on the top of the base 1. The conveying component 12 is located inside the cleaning component 2.
[0032] The drying component 11 is a rotary drum dryer, used for drying the distiller's grains;
[0033] The transmission component 12 is a conveyor belt used to transport the lees;
[0034] The cleaning component 2 is used to clean the iron slag in the lees, including a rubber magnet 27, which is located above the transmission component 12. The rubber magnet 27 is a flexible magnetic material made of a rubber matrix and magnetic powder (such as ferrite or rare earth magnetic powder), which has good elasticity and plasticity.
[0035] The cleaning component 2 also includes a support frame 21, an mounting frame 22 is installed inside the support frame 21, a fixing frame 23 is fixedly installed at the bottom of the mounting frame 22, symmetrically distributed rotating rods 24 are rotatably inserted inside the fixing frame 23, a transmission roller 25 is installed outside the rotating rod 24, a transmission belt 26 is installed outside the transmission roller 25, a rubber magnet 27 is installed outside the transmission belt 26, and a material plate 16 is installed inside the support frame 21, with the material plate 16 located between the rubber magnet 27 and the drying component 11;
[0036] Specifically, the rubber magnet 27 can adsorb and collect iron slag in the lees;
[0037] Specifically, the material plate 16 can flatten the lees on the transmission component 12, so that the lees are a thin layer when passing through the rubber magnet 27. At this time, the attraction of the rubber magnet 27 can attract the iron filings in the lees.
[0038] In one possible implementation, the support frame 21 is fixed with symmetrically distributed connecting blocks 3, and one side of each of the two connecting blocks 3 is connected to a storage box 31.
[0039] A scraper 32 is installed at the top of the storage box 31, and the scraper 32 is attached to the outside of the rubber magnet 27;
[0040] Side plates 33 are installed on both sides of scraper 32, and the side plates 33 are located on both sides of rubber magnet 27;
[0041] By adopting the above technical solution, the scraper 32 scrapes off the iron slag adsorbed on the outside of the rubber magnet 27, and then collects it through the collection box 31. This facilitates the collection and treatment of iron slag, avoids affecting the subsequent iron slag removal effect, and thus achieves the purpose of automatic collection of iron slag.
[0042] In one possible implementation, the two rotating rods 24 are connected to a synchronous belt drive via a synchronous pulley.
[0043] By adopting the above technical solution, the two rotating rods 24 can rotate synchronously.
[0044] In one possible implementation, the drying assembly 11 includes a feed pipe 13 located above the drying assembly 11.
[0045] By adopting the above technical solution, the feed pipe 13 can conveniently feed the lees to be dried into the drying component 11.
[0046] In one possible implementation, the drying assembly 11 further includes a discharge box 14, which is located at the bottom of the drying assembly 11 and above the conveying assembly 12.
[0047] By adopting the above technical solution, the discharge box 14 discharges the dried lees.
[0048] In one possible implementation, mounting blocks 15 arranged in a rectangular array are installed at the bottom of the support frame 21, and the mounting blocks 15 are installed at the top of the base 1 by screws.
[0049] By adopting the above technical solution, the mounting block 15 facilitates the installation and connection of the support frame 21 and the base 1.
[0050] In one possible implementation, a reinforcing rod 29 is mounted on the side of the support frame 21.
[0051] By adopting the above technical solution, the reinforcing rod 29 can reinforce the support frame 21.
[0052] In one possible implementation, a motor 28 is mounted on the outside of the mounting bracket 23, and the end of the output shaft of the motor 28 is inserted through the mounting bracket 23 and fixedly connected to one of the rotating rods 24.
[0053] By adopting the above technical solution, the output shaft end of the motor 28 drives one of the rotating rods 24 to rotate, thereby providing power output.
[0054] The working principle of this utility model is as follows:
[0055] First, the lees are dried by the drying assembly 11. The dried lees are then transferred to the conveying assembly 12 via the discharge box 14. The conveying assembly 12 then transfers the lees, and as they pass over the material plate 16, the plate flattens the lees into a thin layer, allowing the rubber magnet 27 to attract iron filings. At this point, the motor 28 is started, and its output shaft rotates, driving one of the rotating rods 24 to rotate. This rotation of the rotating rod 24, via a synchronous pulley and belt, causes both rotating rods 24 to rotate synchronously. The rotation of the rotating rod 24 drives the conveyor belt... The rotating roller 25 drives the transmission belt 26 and the rubber magnet 27 to rotate. The rubber magnet 27 moves above the lees to adsorb the iron slag in the lees, which can improve production efficiency and avoid the problem of needing to collect and clean the iron slag. At the same time, the rubber magnet 27 is always in motion, which can improve the cleaning effect. The rubber magnet 27 moves the adsorbed iron slag. When it passes the scraper 32, the scraper 32 will scrape off the iron slag on the outside of the rubber magnet 27. Then it is collected by the collection box 31, which can facilitate the collection and treatment of iron slag and avoid affecting the subsequent iron slag removal effect, thereby achieving the purpose of automatic collection of iron slag.
[0056] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit it. This application is not limited to the exact structures described above and illustrated in the accompanying drawings, and it should not be considered that the specific implementation of this application is limited to these descriptions. For those skilled in the art, various changes and modifications made without departing from the concept of this application should be considered to fall within the protection scope of this application.
Claims
1. A device for removing iron from distiller's grains, comprising a base (1), characterized in that, The base (1) is equipped with a drying component (11), a transmission component (12) and a cleaning component (2) at its top. The transmission component (12) is located inside the cleaning component (2). The cleaning component (2) includes a rubber magnet (27) located above the transmission component (12). The cleaning component (2) includes a support frame (21), an mounting frame (22) is installed inside the support frame (21), a fixing frame (23) is fixedly provided at the bottom of the mounting frame (22), a symmetrically distributed rotating rod (24) is rotatably inserted inside the fixing frame (23), a transmission roller (25) is installed outside the rotating rod (24), a transmission belt (26) is installed outside the transmission roller (25), a rubber magnet (27) is installed outside the transmission belt (26), a material plate (16) is installed inside the support frame (21), and the material plate (16) is located between the rubber magnet (27) and the drying component (11).
2. The iron removal device for distiller's grains according to claim 1, characterized in that, The support frame (21) is fixed with symmetrically distributed connecting blocks (3) on its inner side, and one side of each of the two connecting blocks (3) is connected to a storage box (31). The storage box (31) is equipped with a scraper (32) at the top, and the scraper (32) is attached to the outside of the rubber magnet (27).
3. The iron removal device for distiller's grains according to claim 2, characterized in that, Side plates (33) are installed on both sides of the scraper (32), and the side plates (33) are located on both sides of the rubber magnet (27).
4. The iron removal device for distiller's grains according to claim 1, characterized in that, The two rotating rods (24) are connected to the synchronous belt drive via synchronous pulleys.
5. The iron removal device for distiller's grains according to claim 1, characterized in that, The drying assembly (11) includes a feed pipe (13) located above the drying assembly (11).
6. The iron removal device for distiller's grains according to claim 1, characterized in that, The drying assembly (11) also includes a discharge box (14), which is located at the bottom of the drying assembly (11) and above the transmission assembly (12).
7. The iron removal device for distiller's grains according to claim 1, characterized in that, The support frame (21) is equipped with mounting blocks (15) arranged in a rectangular array at its bottom end, and the mounting blocks (15) are mounted on the top of the base (1) by screws.
8. The iron removal device for distiller's grains according to claim 7, characterized in that, The support frame (21) is equipped with a reinforcing rod (29) on its side.
9. The iron removal device for distiller's grains according to claim 1, characterized in that, A motor (28) is installed on the outside of the fixed frame (23). The end of the output shaft of the motor (28) is inserted through the fixed frame (23) and fixedly connected to one of the rotating rods (24).
10. The iron removal device for distiller's grains according to claim 1, characterized in that, The drying component (11) is a drum dryer, and the transmission component (12) is a conveyor belt.