Pipeline type iron removal device and impurity removal system

Abstract

The utility model discloses a pipeline type deironing device and an impurity removal system, the pipeline type deironing device comprises a deironing shell, an electromagnet and a discharge mechanism, the deironing shell is provided with a closed deironing cavity, the two sides of the deironing shell are respectively provided with a water inlet interface and a water outlet interface which are communicated with the deironing cavity, and the water inlet interface and the water outlet interface are communicated with the deironing cavity. An impurity discharging opening is formed in the lower end of the iron removing shell; the electromagnet is arranged in the iron removal cavity; the discharging mechanism comprises a barrel, a screw and a rotation driving part. The iron removal device has the advantages that the barrel is arranged below the iron removal shell and can collect impurities adsorbed by the electromagnet, so that the impurities are prevented from blocking the iron removal cavity of the iron removal shell, meanwhile, the spiral and the rotary driving part are arranged, the impurities can be conveniently gathered on the lower portion of the barrel, and the iron removal effect is improved. And when more ferromagnetic impurities are accumulated in the cylinder body, the blow-down valve can be opened, and the spiral is driven to rotate by rotating the driving piece, so that the impurities are quickly discharged, and the use convenience is provided.

Description

Technical Field

[0001] This utility model relates to the field of iron removal device technology, specifically to a pipeline iron removal device and impurity removal system. Background Technology

[0002] In many industrial production processes, such as mining, chemical processing, and food processing, liquid materials are transported through pipelines. However, these liquid materials often contain ferromagnetic impurities. If these impurities are not removed in time, they may damage downstream production equipment and affect product quality. Traditional pipeline magnetic separators easily become clogged after a period of use due to the increased adsorption of ferromagnetic impurities, and these impurities are also difficult to clean, leading to inconvenience in use. Utility Model Content

[0003] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and propose a pipeline-type iron removal device and impurity removal system to solve the technical problem that in the prior art, after a period of use, the pipeline-type iron remover is easily clogged due to the increase of adsorbed ferromagnetic impurities, and the adsorbed ferromagnetic impurities are also inconvenient to clean, resulting in inconvenience in use.

[0004] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution:

[0005] This utility model provides a pipeline-type iron removal device, comprising:

[0006] A pipeline-type iron removal device, comprising:

[0007] The iron removal shell has a sealed iron removal cavity. The iron removal shell has an inlet and an outlet on both sides that communicate with the iron removal cavity. The lower end of the iron removal shell has a discharge port.

[0008] An electromagnet, wherein the electromagnet is disposed within the iron removal chamber; and,

[0009] The discharge mechanism includes a cylinder, a screw, and a rotation drive. The upper end of the cylinder is connected to the discharge port, and the lower end of the cylinder is provided with a drain port and a drain valve. The screw is rotatably disposed inside the cylinder, and the rotation drive is connected to the screw and used to drive the screw to rotate.

[0010] In some embodiments, the electromagnet includes a magnetic core and a winding, the magnetic core being fixed inside the iron removal cavity, and the winding being wound around the magnetic core.

[0011] In some embodiments, the pipeline iron removal device further includes a controller electrically connected to the winding and used to control the magnitude of the current in the winding.

[0012] In some embodiments, the discharge mechanism further includes a rotating shaft rotatably disposed at the axis of the cylinder, the screw being fixed to the rotating shaft, and the rotation drive being connected to the rotating shaft and used to drive the rotating shaft to rotate.

[0013] In some embodiments, an installation plate is fixed inside the iron removal housing, and a sealing plate is fixed at the lower end of the cylinder. The sealing plate is used to close the lower end of the cylinder. An installation hole is provided in the center of the sealing plate. One end of the rotating shaft is rotatably mounted on the installation plate, and the other end of the rotating shaft passes through the installation hole.

[0014] In some embodiments, the rotation drive includes a base plate, a vertical plate, and a rotation drive motor. The base plate is fixed to the sealing plate via the vertical plate, and the rotation drive motor is connected to the rotating shaft and is used to drive the rotating shaft to rotate.

[0015] In some embodiments, the rotation drive further includes a first bevel gear and a second bevel gear, the first bevel gear being fixedly sleeved on the output shaft of the rotation drive motor, the second bevel gear being fixedly sleeved on the rotating shaft, and the second bevel gear meshing with the first bevel gear.

[0016] This utility model also provides a purification system, including the aforementioned pipeline iron removal device.

[0017] In some embodiments, the impurity removal system further includes a base and a filter, the pipeline iron removal device is installed on the base, and the inlet of the filter is connected to the outlet of the pipeline iron removal device.

[0018] In some embodiments, the impurity removal system further includes a flow meter installed at the water inlet.

[0019] Compared with the prior art, the advantages of the pipeline-type iron removal device and impurity removal system provided by this utility model are as follows: by setting a cylinder below the iron removal shell, the cylinder can collect impurities adsorbed by the electromagnet, thereby preventing impurities from clogging the iron removal chamber of the iron removal shell. At the same time, by setting a spiral and a rotating drive, impurities can be easily collected at the bottom of the cylinder. When there is a large amount of ferromagnetic impurities in the cylinder, the drain valve can be opened and the spiral can be driven to rotate by the rotating drive to quickly discharge the impurities, thus providing convenience of use. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a purification system provided in one embodiment of the present invention;

[0021] Figure 2 yes Figure 1A schematic diagram of the pipeline-type iron removal device in the image;

[0022] Figure 3 yes Figure 2 A magnified view of a portion of region A in the middle;

[0023] Explanation of reference numerals in the attached drawings: 1-Pipeline iron removal device, 11-Iron removal housing, 111-Water inlet, 112-Water outlet, 113-Mounting plate, 114-Bearing, 12-Electromagnet, 121-Magnetic core, 122-Winding, 13-Discharge mechanism, 131-Cylinder, 1311-Drain outlet, 1312-Drain valve, 132-Screw, 133-Rotation drive component, 1331-Base plate, 1332-Upright plate, 1333-Rotation drive motor, 1334-First bevel gear, 1335-Second bevel gear, 134-Shaft, 14-Controller, 15-Sealing plate, 2-Base, 3-Filter, 4-Flow meter. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0025] To address the technical problem that after a period of use, pipeline iron separators easily become clogged due to the increased adsorption of ferromagnetic impurities, and these impurities are also difficult to clean, leading to inconvenience in use, this utility model provides a pipeline iron separator device that can reduce these issues.

[0026] Please see Figure 1 and Figure 2 , Figure 2 This is a schematic diagram of the structure of a pipeline iron removal device in one embodiment of the present invention. The pipeline iron removal device 1 includes an iron removal shell 11, an electromagnet 12, and a discharge mechanism 13.

[0027] The iron removal housing 11 has a sealed iron removal chamber. The iron removal housing 11 has a water inlet 111 and a water outlet 112 on both sides that communicate with the iron removal chamber. The lower end of the iron removal housing 11 has a waste discharge port.

[0028] The electromagnet 12 is disposed inside the iron removal cavity.

[0029] The discharge mechanism 13 includes a cylinder 131, a screw 132, and a rotation drive 133. The upper end of the cylinder 131 is connected to the discharge port, and the lower end of the cylinder 131 is provided with a drain port 1311. A drain valve 1312 is provided on the drain port 1311. The screw 132 is rotatably disposed inside the cylinder 131. The rotation drive 133 is connected to the screw 132 and is used to drive the screw 132 to rotate.

[0030] In use, the inlet 111 and outlet 112 are connected to the pipe to be ironed. The liquid material enters the iron removal housing 11 through the inlet 111. The electromagnet 12 is energized, which can adsorb ferromagnetic impurities in the liquid material. The liquid after adsorbing the ferromagnetic impurities is discharged from the outlet 112 to the subsequent treatment unit. Every once in a while, the liquid material is stopped and the electromagnet 12 is de-energized. The ferromagnetic impurities adsorbed on the electromagnet 12 will enter the cylinder 131 under the action of gravity. The rotating drive 133 drives the spiral 132 to rotate, thereby causing the ferromagnetic impurities to gather at the lower end of the cylinder 131. The liquid material is then continued to be introduced and the electromagnet 12 is energized. This cycle is repeated so that the ferromagnetic impurities are continuously adsorbed and discharged into the cylinder 131. When there are a lot of ferromagnetic impurities in the cylinder 131, the drain valve 1312 is opened and the rotating drive 133 drives the spiral 132 to rotate to discharge the impurities.

[0031] This invention provides a cylindrical body 131 located below the iron removal housing 11. The cylindrical body 131 can collect impurities adsorbed by the electromagnet 12, thereby preventing impurities from clogging the iron removal chamber of the iron removal housing 11. At the same time, by setting a spiral 132 and a rotation drive 133, impurities can be easily collected at the lower part of the cylindrical body 131. When there is a large accumulation of ferromagnetic impurities in the cylindrical body 131, the drain valve 1312 can be opened, and the spiral 132 can be rotated by the rotation drive 133 to quickly discharge the impurities, thus providing convenience of use.

[0032] In one embodiment, please refer to Figure 1 and Figure 2 The electromagnet 12 includes a magnetic core 121 and a winding 122. The magnetic core 121 is fixed inside the iron removal cavity, and the winding 122 is wound around the magnetic core 121.

[0033] In one embodiment, please refer to Figure 1 and Figure 2 The pipeline-type iron removal device 1 also includes a controller 14, which is electrically connected to the winding 122 and is used to control the magnitude and on / off state of the current in the winding 122. The controller 14 can be a common current controller.

[0034] In one embodiment, please refer to Figure 1 and Figure 2 The discharge mechanism 13 further includes a rotating shaft 134, which is rotatably disposed at the axis of the cylinder 131. The screw 132 is fixed to the rotating shaft 134, and the rotation drive 133 is connected to the rotating shaft 134 and is used to drive the rotating shaft 134 to rotate.

[0035] In one embodiment, please refer to Figure 1 and Figure 2 An installation plate 113 is fixed inside the iron removal housing 11, and a sealing plate 15 is fixed to the lower end of the cylinder 131. The sealing plate 15 is used to close the lower end of the cylinder 131, and an installation hole is provided in the center of the sealing plate 15. One end of the rotating shaft 134 is rotatably mounted on the installation plate 113 via a bearing 114, and the other end of the rotating shaft 134 passes through the installation hole. By setting the bearing 114, the stability of the rotating shaft 134 during rotation can be improved.

[0036] In one embodiment, please refer to Figure 1 and Figure 2 The rotation drive component 133 includes a base plate 1331, an upright plate 1332, and a rotation drive motor 1333. The base plate 1331 is fixed to the sealing plate 15 via the upright plate 1332. The rotation drive motor 1333 is connected to the rotating shaft 134 and is used to drive the rotating shaft 134 to rotate.

[0037] In one embodiment, please refer to Figure 1-Figure 3 The rotation drive component 133 further includes a first bevel gear 1334 and a second bevel gear 1335. The first bevel gear 1334 is fixedly sleeved on the output shaft of the rotation drive motor 1333, and the second bevel gear 1335 is fixedly sleeved on the rotating shaft 134. The second bevel gear 1335 meshes with the first bevel gear 1334. In use, the rotation drive motor 1333 drives the first bevel gear 1334 to rotate, the first bevel gear 1334 drives the second bevel gear 1335 to rotate, the second bevel gear 1335 drives the rotating shaft 134 to rotate, and the rotating shaft 134 drives the screw 132 to rotate.

[0038] This utility model also provides a purification system, including the aforementioned pipeline iron removal device 1. The purification system further includes a base 2 and a filter 3. The pipeline iron removal device 1 is installed on the base 2, and the inlet of the filter 3 is connected to the outlet 112 of the pipeline iron removal device 1. The filter 3 is used to further filter impurities in the liquid.

[0039] In one embodiment, please refer to Figure 1 The impurity removal system also includes a flow meter 4, which is installed at the water inlet 111.

[0040] To better understand this utility model, the following is combined with... Figures 1 to 3 The technical solution of this utility model is described in detail as follows: In use, the inlet 111 and outlet 112 are connected to the pipe to be iron removed. The liquid material enters the iron removal housing 11 through the inlet 111. The electromagnet 12 is energized, which can adsorb ferromagnetic impurities in the liquid material. The liquid after adsorbing the ferromagnetic impurities is discharged from the outlet 112 to the subsequent processing unit. Every once in a while, the liquid material is stopped and the electromagnet 12 is de-energized. The ferromagnetic impurities adsorbed on the electromagnet 12 will enter the cylinder 131 under the action of gravity. The rotating drive 133 drives the spiral 132 to rotate, thereby causing the ferromagnetic impurities to gather at the lower end of the cylinder 131. The liquid material is then continued to be introduced and the electromagnet 12 is energized. This cycle is repeated, so that the ferromagnetic impurities are continuously adsorbed and discharged into the cylinder 131. When there is a lot of ferromagnetic impurities in the cylinder 131, the drain valve 1312 is opened, and the rotating drive 133 drives the spiral 132 to rotate to discharge the impurities.

[0041] This invention provides a cylindrical body 131 located below the iron removal housing 11. The cylindrical body 131 can collect impurities adsorbed by the electromagnet 12, thereby preventing impurities from clogging the iron removal chamber of the iron removal housing 11. At the same time, by setting a spiral 132 and a rotation drive 133, impurities can be easily collected at the lower part of the cylindrical body 131. When there is a large accumulation of ferromagnetic impurities in the cylindrical body 131, the drain valve 1312 can be opened, and the spiral 132 can be rotated by the rotation drive 133 to quickly discharge the impurities, thus providing convenience of use.

[0042] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A pipeline-type iron removal device, characterized in that, include: The iron removal shell has a sealed iron removal cavity. The iron removal shell has an inlet and an outlet on both sides that communicate with the iron removal cavity. The lower end of the iron removal shell has a discharge port. An electromagnet, wherein the electromagnet is disposed within the iron removal chamber; and, The discharge mechanism includes a cylinder, a screw, and a rotation drive. The upper end of the cylinder is connected to the discharge port, and the lower end of the cylinder is provided with a drain port and a drain valve. The screw is rotatably disposed inside the cylinder, and the rotation drive is connected to the screw and used to drive the screw to rotate.

2. The pipeline-type iron removal device according to claim 1, characterized in that, The electromagnet includes a magnetic core and a winding. The magnetic core is fixed inside the iron removal cavity, and the winding is wound around the magnetic core.

3. The pipeline-type iron removal device according to claim 2, characterized in that, It also includes a controller, which is electrically connected to the winding and is used to control the magnitude of the current in the winding.

4. The pipeline-type iron removal device according to claim 1, characterized in that, The discharge mechanism further includes a rotating shaft, which is rotatably disposed at the axis of the cylinder. The screw is fixed to the rotating shaft, and the rotation drive is connected to the rotating shaft and used to drive the rotating shaft to rotate.

5. The pipeline-type iron removal device according to claim 4, characterized in that, An installation plate is fixed inside the iron removal shell, and a sealing plate is fixed at the lower end of the cylinder. The sealing plate is used to close the lower end of the cylinder. An installation hole is opened in the center of the sealing plate. One end of the rotating shaft is rotatably mounted on the installation plate, and the other end of the rotating shaft passes through the installation hole.

6. The pipeline-type iron removal device according to claim 5, characterized in that, The rotation drive component includes a base plate, a vertical plate, and a rotation drive motor. The base plate is fixed to the sealing plate via the vertical plate. The rotation drive motor is connected to the rotating shaft and is used to drive the rotating shaft to rotate.

7. The pipeline-type iron removal device according to claim 6, characterized in that, The rotation drive component further includes a first bevel gear and a second bevel gear. The first bevel gear is fixedly sleeved on the output shaft of the rotation drive motor, and the second bevel gear is fixedly sleeved on the rotating shaft. The second bevel gear meshes with the first bevel gear.

8. A purification system, characterized in that, Includes the pipeline-type iron removal device as described in any one of claims 1-7.

9. The impurity removal system according to claim 8, characterized in that, It also includes a base and a filter. The pipeline iron removal device is installed on the base, and the inlet of the filter is connected to the outlet of the pipeline iron removal device.

10. The impurity removal system according to claim 8, characterized in that, It also includes a flow meter, which is installed at the water inlet.

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