Paint spraying device for diesel engine cylinder cover machining

Abstract

The utility model provides a paint spraying device for processing a cylinder cover of a diesel engine, which relates to the technical field of paint spraying devices and comprises a bottom frame, a vertical frame is fixedly mounted on the top surface of the bottom frame, and an air heater is fixedly mounted on the top surface of the vertical frame. According to the paint spraying device, the air heater is used for drying the painted cylinder cover, the paint surface drying speed can be increased, paint surface sagging and other coating quality problems can be reduced, the paint spraying quality is improved, follow-up correction work is reduced, meanwhile, the filter plate is arranged, external dust can be effectively filtered, and the service life of the cylinder cover is prolonged. Dust and hot air are prevented from being attached to wet paint after being mixed, the finish degree and quality of a paint film are improved, meanwhile, the installation process is simplified in the mode that a round block A and a round block B of the filter plate are aligned with a round groove, the filter plate can be rapidly installed without distinguishing the front side and the back side, the requirement for the skill of workers is lowered, and the maintenance and replacement time of the device is shortened; and the production efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the field of painting equipment technology, and in particular to a painting equipment for processing diesel engine cylinder heads. Background Art

[0002] When machining engine cylinder heads, a painting device is needed to paint the surface to extend their service life.

[0003] A Chinese patent application (CN215030294U) discloses a painting device for engine cylinder heads, comprising a paint spray box, a rotating shaft, a rotating rod, a cylinder head clamping handle, a reservoir, a filling port, an inlet pipe, a first valve, and a spray nozzle. The paint spray box contains a rotating shaft with a rotating rod on its surface. A cylinder head clamping handle is located at the top of the rotating rod. Drying lamps are located on both sides of the rotating shaft. The paint spray box has a reservoir at its top with a filling port at its top. An inlet pipe is located at the bottom of the reservoir, with a first valve on its surface and a spray nozzle at its bottom. This painting device, by incorporating a rotating shaft, a reservoir, and a spray nozzle, allows the cylinder head to be rotated, enabling double-sided painting. Cleaning fluid from the reservoir is sprayed into the paint spray box through the spray nozzle to clean its interior. However, this type of spray painting equipment relies on natural air drying or simple hot air blowing to dry the paint surface, which results in slow drying speed, paint drips or other quality problems, and increased repair work and costs. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to solve the technical problems mentioned in the background section.

[0005] The present invention adopts the following technical solution: a painting device for processing diesel engine cylinder heads, including a base frame, a vertical frame fixedly installed on the top surface of the base frame, a hot air blower fixedly installed on the top surface of the vertical frame, a bracket fixedly installed on the top surface of the hot air blower, a circular groove opened on the top surface of the bracket, a circular block A installed on the inner wall of the circular groove, a filter plate fixedly installed on the top of the circular block A, and a circular block B fixedly installed on the top surface of the filter plate.

[0006] Preferably, both circular block A and circular block B are adapted to the size of the circular groove.

[0007] Preferably, the surface of the base frame is equipped with conveyor wheels.

[0008] Preferably, an installation plate is fixedly installed on the inner side of the support frame, a motor is fixedly installed on the side of the installation plate, a pulley is installed at the output end of the motor, a transmission belt is sleeved on the surface of the pulley, a movable frame is fixedly installed on the surface of the transmission belt, and a paint spray head is fixedly installed on the side of the movable frame.

[0009] Preferably, the top of the hot air blower is provided with an auxiliary mechanism, the auxiliary mechanism including a rotating rod, the rotating rod being rotatably connected to the top of the hot air blower, a long plate being fixedly installed on the surface of the rotating rod, and a sponge brush and a rubber ring being fixedly installed on the bottom surface of the long plate.

[0010] Preferably, the rubber ring is fitted to the top of the hot air blower, and the rubber ring is made of natural rubber.

[0011] Preferably, the sponge brush is attached to the filter plate.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. This utility model enables the paint spray head to move along a path via a motor-driven pulley and transmission belt, achieving continuous and automated painting operations. The installed hot air blower dries the painted cylinder head, accelerating the paint drying process and reducing paint drips and other coating quality issues. This not only improves the painting quality but also reduces subsequent correction work. Simultaneously, the filter plate effectively filters external dust, preventing dust from mixing with hot air and adhering to the wet paint, thus improving the smoothness and quality of the paint film. Furthermore, the filter plate's design, with circular blocks A and B aligned with circular grooves, simplifies the installation process, allowing for quick installation without needing to distinguish the front from the back. This reduces the skill requirements for workers, shortens maintenance and replacement time, and further improves production efficiency.

[0014] 2. This utility model features a design where the operator uses a rotating rod to drive the long plate and sponge brush to clean the filter plate surface, effectively removing accumulated dust and other impurities. This ensures the air permeability and filtration efficiency of the filter plate, thereby maintaining the normal operation of the hot air blower in the painting area, ensuring consistent environmental control and high standards of painting quality. Furthermore, the friction between the rubber ring and the hot air blower limits the angle of the sponge brush when not in use. This design prevents the cleaning brush from moving or slipping when not needed, improving the safety and reliability of the equipment. Attached Figure Description

[0015] Figure 1 This utility model provides a schematic diagram of a painting device for processing diesel engine cylinder heads;

[0016] Figure 2 A side view of a painting device for processing diesel engine cylinder heads is provided for this utility model;

[0017] Figure 3 A top view of a painting device for diesel engine cylinder head processing is provided for this utility model;

[0018] Figure 4 This utility model proposes a painting device for machining diesel engine cylinder heads. Figure 3 Enlarged view of point A in the middle.

[0019] Legend:

[0020] 1. Base frame; 2. Conveyor wheel; 3. Vertical frame; 4. Mounting plate; 5. Motor; 6. Pulley; 7. Drive belt; 8. Moving frame; 9. Spray nozzle; 10. Hot air blower; 11. Support; 12. Circular groove; 13. Circular block A; 14. Filter plate; 15. Circular block B; 16. Rotating rod; 17. Long plate; 18. Sponge brush; 19. Rubber ring. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1

[0024] Please see Figure 1-4This utility model provides a technical solution: a painting device for processing diesel engine cylinder heads, including a base frame 1. A conveyor wheel 2 is mounted on the surface of the base frame 1. The conveyor wheel 2 is used to transport the diesel engine cylinder head and can be installed by bolting or welding to ensure its stability during high-speed operation and long-term reliability. A vertical frame 3 is fixedly mounted on the surface of the base frame 1. The vertical frame 3 can be made of high-strength steel or aluminum alloy, possessing good compressive strength and stability, and facilitating cooperation with other components. A mounting plate 4 is fixedly mounted on the inner side of the vertical frame 3. The mounting plate 4 is fixedly connected to the vertical frame 3 by bolts or welding, facilitating disassembly and maintenance. A motor 5 is fixedly mounted on the side of the mounting plate 4. The motor 5 is connected via a flange to ensure the operational stability and output accuracy of the motor 5. A pulley 6 is mounted on the output end of the motor 5. The pulley 6 is fixed by a key connection or set screws to ensure that it will not loosen or slip during high-speed rotation, further improving the stability of the transmission. A drive belt 7 is fitted onto the surface of the pulley 6. The drive belt 7 transmits power through friction. Its material can be wear-resistant rubber or high-strength composite material to ensure durability during long-term use. A movable frame 8 is fixedly mounted on the surface of the drive belt 7. The movable frame 8 is fixed by welding or bolts for easy maintenance and adjustment, ensuring smooth movement of the paint spray head 9. The paint spray head 9 is fixedly mounted on the side of the movable frame 8. Different diameters and spraying methods can be selected for the paint spray head 9 to meet various painting requirements. A vertical frame 3 is fixedly mounted on the top surface of the base frame 1. The structure of the vertical frame 3 ensures the overall stability of the painting device. A hot air blower 10 is fixedly mounted on the top surface of the vertical frame 3. The hot air blower 10 is installed via a flange or bolt connection, ensuring a secure connection with the vertical frame 3 and reducing the impact of vibration on the painting effect. The hot air blower 10 is used to dry the painted cylinder head, accelerating the drying of the paint surface, thereby reducing sagging and uneven coating, and improving the painting quality.

[0025] Please see Figure 1-4 A bracket 11 is fixedly installed on the top surface of the hot air blower 10. The bracket 11 can be made of stainless steel or aluminum alloy to ensure its load-bearing capacity and corrosion resistance. A circular groove 12 is formed on the top surface of the bracket 11. The circular groove 12 is used to install the filter plate 14 and its related components. A circular block A13 is installed on the inner wall of the circular groove 12. The circular block A13 is installed by snap-fit ​​or interference fit to ensure its stability within the circular groove 12 and facilitate quick assembly and disassembly. The filter plate 14 is fixedly installed on the top of the circular block A13. The filter plate 14 is installed by insertion through the engagement of the circular block A13 with the circular groove 12. This design simplifies the installation process of the filter plate 14, avoids the problem of distinguishing the front and back, improves installation efficiency, and reduces the maintenance time of the device. A circular block B15 is fixedly installed on the top surface of the filter plate 14. Both the circular blocks A13 and B15 are adapted to the size of the circular groove 12 to ensure that the filter plate 14 is fixed in position and well-sealed after installation.

[0026] Example 2

[0027] Please see Figure 3-4 An auxiliary mechanism is provided at the top of the hot air blower 10. This mechanism is used to clean the filter plate 14, ensuring that its filtration effect is not affected by dust accumulation. The auxiliary mechanism includes a rotating rod 16, which is rotatably connected to the top of the hot air blower 10 via bearings or bolts, allowing for smooth rotation. A long plate 17 is fixedly mounted on the surface of the rotating rod 16. The long plate 17 is used to connect and drive the sponge brush 18 and the rubber ring 19. The connection between the long plate 17 and the rotating rod 16 can be achieved by welding or bolting, ensuring that the long plate 17 does not loosen during cleaning. The sponge brush 18 and the rubber ring 19 are fixedly mounted on the bottom surface of the long plate 17. The rubber ring 19 is made of natural rubber and fits against the top of the hot air blower 10. It has good elasticity and wear resistance, and can form a stable connection with the hot air blower 10 through friction, preventing the long plate 17 and the sponge brush 18 from sliding when not in operation. The sponge brush 18 is attached to the filter plate 14 to clean the dust and impurities on the surface of the filter plate 14, ensuring the air permeability and filtration efficiency of the filter plate 14, and ensuring that the hot air blower 10 can continuously and efficiently dry the painted area.

[0028] Working principle: The diesel engine cylinder head is conveyed by the conveyor wheel 2, and then the motor 5 drives the pulley 6 to rotate. The pulley 6 then drives the transmission belt 7, which in turn drives the paint spray head 9 to move, thus spraying paint onto the surface of the diesel engine cylinder head. After painting, the paint is dried by the hot air blower 10, thereby improving processing efficiency. The filter plate 14 can also filter external dust, preventing the hot air blower 10 from spraying dust onto the paint, thereby improving the painting quality. When the filter plate 14 needs to be installed, simply align the round block A13 or round block B15 with the round groove 12 and insert it. Simply insert the filter plate 14. Since the top and bottom surfaces of the filter plate 14 are equipped with round blocks B15 and A13, installation is straightforward without needing to distinguish between the front and back, improving installation efficiency. This invention uses a motor 5 to drive a pulley 6 and a transmission belt 7, enabling the paint spray head 9 to move along its path, achieving continuous and automated painting operations. The installed hot air blower 10 dries the painted cylinder head, accelerating the paint drying process and reducing paint drips and other coating quality issues. This not only improves the painting quality but also reduces subsequent correction work. Furthermore, the filter plate 14 effectively filters external dust, preventing... Dust mixed with hot air adheres to the wet paint, improving the smoothness and quality of the paint film. Simultaneously, the design of the filter plate 14, with its circular blocks A13 and B15 aligned with the circular groove 12, simplifies the installation process, allowing for quick installation without needing to distinguish the correct orientation. This reduces the skill requirements for workers and shortens the maintenance and replacement time of the device, further improving production efficiency. Simultaneously, the worker rotates the lever 16, which in turn moves the long plate 17, which in turn moves the sponge brush 18 to rub the filter plate 14. This cleans the surface of the filter plate 14, preventing excessive dust accumulation that could affect airflow. Furthermore, the rubber ring 19 connects to the hot air blower 10... The friction between the rubber ring 19 and the hot air blower 10 limits the angle of the sponge brush 18 when not in use. This invention uses the friction between the rubber ring 19 and the hot air blower 10 to limit the angle of the sponge brush 18 when not in use, thus preventing the cleaning brush from moving or slipping when not needed and improving the safety and reliability of the equipment.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A painting device for processing diesel engine cylinder heads, comprising a base frame (1), characterized in that: A vertical frame (3) is fixedly installed on the top surface of the base frame (1). A hot air blower (10) is fixedly installed on the top surface of the vertical frame (3). A bracket (11) is fixedly installed on the top surface of the hot air blower (10). A circular groove (12) is opened on the top surface of the bracket (11). A circular block A (13) is installed on the inner wall of the circular groove (12). A filter plate (14) is fixedly installed on the top of the circular block A (13). A circular block B (15) is fixedly installed on the top surface of the filter plate (14).

2. The painting apparatus for diesel engine cylinder head processing according to claim 1, characterized in that: Both circular blocks A (13) and B (15) are adapted to the size of the circular groove (12).

3. The painting apparatus for diesel engine cylinder head processing according to claim 1, characterized in that: The base frame (1) is equipped with conveyor wheels (2).

4. The painting apparatus for diesel engine cylinder head processing according to claim 1, characterized in that: An mounting plate (4) is fixedly installed on the inner side of the support frame (3). A motor (5) is fixedly installed on the side of the mounting plate (4). A pulley (6) is installed at the output end of the motor (5). A transmission belt (7) is sleeved on the surface of the pulley (6). A movable frame (8) is fixedly installed on the surface of the transmission belt (7). A paint spray head (9) is fixedly installed on the side of the movable frame (8).

5. The painting apparatus for diesel engine cylinder head processing according to claim 1, characterized in that: An auxiliary mechanism is provided at the top of the hot air blower (10). The auxiliary mechanism includes a rotating rod (16), which is rotatably connected to the top of the hot air blower (10). A long plate (17) is fixedly installed on the surface of the rotating rod (16), and a sponge brush (18) and a rubber ring (19) are fixedly installed on the bottom surface of the long plate (17).

6. The painting apparatus for diesel engine cylinder head processing according to claim 5, characterized in that: The rubber ring (19) is attached to the top of the hot air blower (10), and the rubber ring (19) is made of natural rubber.

7. The painting apparatus for diesel engine cylinder head processing according to claim 5, characterized in that: The sponge brush (18) is attached to the filter plate (14).

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