Modular quick-plug structure applied to high-speed balance wheel

Abstract

The utility model discloses a modular quick-insertion structure applied to a high-speed balance wheel, which comprises an electric roller quick-insertion sleeve structure capable of driving an electric roller to rotate to swing the electric roller to a required angle, and the electric roller quick-insertion sleeve structure is arranged on a rack of a balance wheel sorting machine. And the driving cylinder is used for driving the electric roller to swing to a required angle. When a certain electric roller is damaged, the damaged electric roller only needs to be pulled out of the quick-insertion sleeve to be replaced, the labor intensity of maintenance personnel is reduced by adopting the replacement mode, the replacement efficiency of the electric roller is effectively improved, and great convenience is brought to the replacement work of the damaged electric roller.

Description

Technical Field

[0001] This utility model relates to the field of high-speed balance wheel technology in logistics, and in particular to a modular quick-connect structure for use in high-speed balance wheels. Background Art

[0002] Wheel sorting machines, also known as guide wheel sorting, roller sorting, or inclined wheel sorting, are increasingly used in logistics sorting. They utilize conveyor rollers that can be adjusted to different angles to automatically sort and divide goods according to region, courier company, customer channel, etc., based on commands issued by the front-end management system.

[0003] The swing wheel sorting machine mainly consists of electric rollers, a synchronous steering controller, a transmission device, and a frame. During operation, based on the instructions and information recognition issued by the management system, the steering controller changes the running direction of the electric rollers, thereby enabling the sorting of goods on the left and right sides and transferring the goods to the diversion conveyor. It can be used for product diversion, merging, alignment, rotation, separation conveying, interval control conveying, and side conveying, etc. It has powerful functions and has been widely used in logistics sorting operations.

[0004] After prolonged use, the electric rollers mounted on the frame of the swing wheel sorting machine are prone to damage. When a roller is damaged, it cannot be replaced quickly. The entire frame of the swing wheel sorting machine must be disassembled to replace the damaged roller. After replacement, the frame must be reassembled. This method not only increases the workload of maintenance personnel but also reduces the efficiency of roller replacement, causing considerable inconvenience to the replacement of damaged rollers. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model aims to provide a modular quick-connect structure for high-speed balance wheels. This modular quick-connect structure has a reasonable overall design, simple structure, and convenient operation. When a certain electric roller is damaged, it can be replaced simply by pulling it out of the quick-connect sleeve. This replacement method not only reduces the labor intensity of maintenance personnel but also effectively improves the replacement efficiency of electric rollers, bringing great convenience to the replacement of damaged electric rollers.

[0006] To solve the above technical problems, this utility model adopts the following technical solution:

[0007] A modular quick-connect structure for use in high-speed balance wheels, characterized in that it comprises:

[0008] An electric roller quick-insertion sleeve structure capable of driving an electric roller to rotate and swing it to the required angle is provided. The electric roller quick-insertion sleeve structure is installed on the frame of the swing wheel sorting machine and is connected to a drive cylinder for driving the electric roller to swing to the required angle.

[0009] An electric roller quick-connect structure that can quickly pull out the electric roller from the electric roller quick-connect sleeve structure when the electric roller is damaged, wherein the electric roller quick-connect structure is inserted inside the electric roller quick-connect sleeve structure.

[0010] In a preferred embodiment of this utility model, the electric roller quick-insertion sleeve structure includes

[0011] A bearing housing is fixedly mounted on the frame of the swing wheel sorting machine at both ends by fixing screws. At least one bearing is spaced apart in the bearing housing along its axial direction, and the outer ring of the bearing is disposed on the inner surface of the bearing housing.

[0012] A quick-release sleeve that allows for the rapid removal and replacement of a damaged electric roller when it is damaged. The upper part of the quick-release sleeve is inserted into a bearing housing, and the inner ring of the bearing is disposed on the outer surface of the quick-release sleeve inserted into the bearing housing.

[0013] A swing arm capable of driving an electric roller to swing to a required angle, one side of the swing arm being fixed to the middle of a quick-connect sleeve by at least one retaining ring, and the other side of the swing arm being fixed to a swing plate for driving it to swing by a locking screw, the swing plate being connected to the output shaft of a starting cylinder for driving it to swing.

[0014] A power connector for connecting an electric roller to a power source, wherein the power connector is fixedly mounted on the swing arm by a connector fixing bracket that is integrally U-shaped, and is located directly below the lower end of the quick-connect sleeve.

[0015] In a preferred embodiment of this utility model, there are two bearings, namely an upper bearing and a lower bearing, which are respectively disposed in the upper bearing cavity and the lower bearing cavity opened at the upper and lower ends of the bearing seat.

[0016] In a preferred embodiment of the present invention, a sleeve mounting hole is provided on one side of the swing arm and installed on the swing arm mounting position located in the middle of the outer side of the quick-connect sleeve.

[0017] In a preferred embodiment of this utility model, there are two fixing rings, namely an upper fixing ring and a lower fixing ring. The inner ring surfaces of the upper fixing ring and the lower fixing ring are provided with internal threads that cooperate with the external threads opened on the outer side of the lower end of the quick-connect sleeve. The upper fixing ring and the lower fixing ring effectively fix one side of the swing arm to the swing arm mounting position in the middle of the outer side of the quick-connect sleeve by means of threaded connection.

[0018] In a preferred embodiment of this utility model, the middle part of the power connector is connected to the threaded fixing seat in the middle of the connector fixing frame by means of a threaded connection. The lower end of the power connector is provided with a power connection foot for connecting the power cord, and the upper end of the power connector is provided with a power socket that allows the electric roller quick-connect structure to connect with the power connection foot.

[0019] In a preferred embodiment of this utility model, the electric roller quick-connect structure includes

[0020] A quick-connect sleeve, wherein the quick-connect sleeve is inserted into the inside of the quick-connect socket;

[0021] A power socket structure is provided, wherein the power socket structure is disposed inside the quick-connect prong cylinder and is connected to a power connector and an electric roller respectively;

[0022] An electric roller fixing frame with an overall U-shape, wherein the electric roller is rotatably mounted on the upper end of the electric roller fixing frame, and the middle part of the lower end of the electric roller fixing frame is mounted on the quick-connect tube;

[0023] A cover plate is provided, with both sides of the cover plate fixed to the electric roller mounting bracket by bolts. A clearance hole is provided in the middle of the cover plate, which allows the upper part of the electric roller to protrude from its interior.

[0024] In a preferred embodiment of this utility model, the power socket structure includes a socket, the upper end of which is connected to the lower end of a quick-connect sleeve by a threaded connection, the lower end of which is provided with power prongs for insertion into a power socket, the upper end of which is provided with a power connection post, the lower end of which is connected to the power prongs, and the upper end of which is connected to an electric roller by a power connection wire.

[0025] In a preferred embodiment of this utility model, symmetrical insertion holes are provided on both sides of the cover plate. By hooking the insertion bracket into the insertion hole, the electric roller quick insertion structure can be easily pulled out from the quick insertion sleeve.

[0026] Compared with the prior art, the present invention has a reasonable overall design, simple structure and convenient operation. When a certain electric roller is damaged, it can be replaced simply by pulling it out of the quick-release sleeve. This replacement method not only reduces the labor intensity of maintenance personnel, but also effectively improves the replacement efficiency of electric rollers, bringing great convenience to the replacement of damaged electric rollers. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 It is a structural diagram of the utility model;

[0029] Figure 2 This is the front view of the present utility model;

[0030] Figure 3 for Figure 2 AA section view;

[0031] Figure 4 This is a schematic diagram of the electric roller quick-connect structure of this utility model.

[0032] Figure 5 This is an exploded view of the electric roller quick-insertion structure of this utility model. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.

[0034] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as “comprising” or “including” mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as “connected” or “linked” are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as “upper,” “lower,” “left,” and “right” are used only to indicate relative positional relationships, and these relative positional relationships may change accordingly when the absolute position of the described objects changes.

[0035] like Figures 1-5 As shown, this application provides a modular quick-connect structure for a high-speed balance wheel, including an electric roller quick-connect sleeve structure 100 and an electric roller quick-connect structure 200.

[0036] The electric roller quick-insertion sleeve structure 100 can drive the electric roller 300 to rotate and swing it to the required angle. The electric roller quick-insertion sleeve structure 100 is installed on the frame of the swing wheel sorting machine and is connected to the drive cylinder used to drive the electric roller to swing to the required angle.

[0037] When the electric roller 300 is damaged, the electric roller quick-connect structure 200 can quickly pull it out from the electric roller quick-connect sleeve structure 100. The electric roller quick-connect structure 200 is inserted inside the electric roller quick-connect sleeve structure 100.

[0038] The electric roller quick-connect sleeve structure 100 includes a bearing housing 110, a quick-connect sleeve 120, a swing arm 130, and a power connector 140. The two ends of the bearing housing 120 are fixedly mounted on the frame of the swing wheel sorting machine by fixing screws 400. At least one bearing is arranged at intervals along its axial direction inside the bearing housing 110, and the outer ring of the bearing is arranged on the inner surface of the bearing housing 110.

[0039] When the electric roller 300 is damaged, the quick-connect sleeve 120 can quickly pull out the damaged electric roller quick-connect structure 200 from its interior for replacement. The upper part of the quick-connect sleeve 120 is inserted into the bearing housing 110, and the inner ring of the bearing is set on the outer surface of the quick-connect sleeve 120 inserted inside the bearing housing 110.

[0040] The swing arm 130 can drive the electric roller 300 to swing to the required angle. One side of the swing arm 130 is fixed to the middle of the quick-connect sleeve 120 by at least one fixing ring. The other side of the swing arm 130 is fixed to the swing plate used to drive it to swing by locking screws 500. The swing plate is connected to the output shaft of the starting cylinder used to drive it to swing.

[0041] The power connector 140 is used to connect the electric roller 300 to the power supply. The power connector 140 is fixedly mounted on the swing arm 130 by the connector fixing bracket 150, which is U-shaped in shape, and is located directly below the lower end of the quick-connect sleeve 120.

[0042] In this embodiment, there are two bearings, namely an upper bearing 180 and a lower bearing 190. The upper bearing 180 and the lower bearing 190 are respectively disposed in the upper bearing cavity and the lower bearing cavity opened at the upper and lower ends of the bearing housing 110.

[0043] In this embodiment, a mounting hole is provided on one side of the swing arm 130 and installed on the swing arm mounting position located in the middle of the outer side of the quick-connect sleeve. The effective cooperation between the mounting hole and the swing arm mounting position allows it to be stably installed in the middle of the quick-connect sleeve.

[0044] In this embodiment, there are two fixing rings, namely an upper fixing ring 160 and a lower fixing ring 170. The inner ring surfaces of the upper fixing ring 160 and the lower fixing ring 170 are provided with internal threads that cooperate with the external threads opened on the outer side of the lower end of the quick-connect sleeve 120. The upper fixing ring 160 and the lower fixing ring 170 effectively fix one side of the swing arm to the swing arm mounting position in the middle of the outer side of the quick-connect sleeve 120 through the threaded connection.

[0045] The power connector 140 is connected to the threaded fixing seat 141 located in the middle of the connector fixing bracket by means of a threaded connection. The lower end of the power connector is provided with a power connection foot 142 for connecting the power cord. The upper end of the power connector 140 is provided with a power socket 143 that allows the electric roller quick-connect structure 200 to connect with the power connection foot 142.

[0046] The electric roller quick-connect structure 200 includes a quick-connect tube 210, a power socket structure 220, an electric roller fixing frame 230, and a cover plate 240. The quick-connect tube 210 is inserted into the quick-connect sleeve 120. The power socket structure 220 is located inside the quick-connect tube 210 and is connected to the power connector 140 and the electric roller 300, respectively.

[0047] The electric roller fixing frame 230 is U-shaped in general. The electric roller 300 is rotatably mounted on the upper end of the electric roller fixing frame 230. The middle part of the lower end of the electric roller fixing frame 230 is mounted on the quick-connect sleeve 210. The two sides of the cover plate 240 are fixedly mounted on the electric roller fixing frame 230 by bolts 700. The middle part of the cover plate 240 is provided with a clearance hole 241 that allows the upper part of the electric roller 300 to protrude from its interior.

[0048] The power socket structure 220 includes a socket 221. The upper end of the socket 221 is connected to the lower end of the quick-connect sleeve 210 by a threaded connection. The lower end of the socket 221 is provided with power prongs for plugging into a power socket. The upper end of the socket 221 is provided with a power connection post 222. The lower end of the power connection post 222 is connected to the power prongs. The upper end of the power connection post 222 is connected to the electric roller 300 through a power connection cable 600.

[0049] Symmetrical insertion holes 242 are provided on both sides of the cover plate 240. The electric roller quick-insertion structure can be easily pulled out from the quick-insertion sleeve by hooking the insertion bracket in the insertion hole.

[0050] In summary, this utility model has a reasonable overall design, simple structure, and convenient operation. When a certain electric roller is damaged, it can be replaced simply by pulling it out of the quick-release sleeve. This replacement method not only reduces the labor intensity of maintenance personnel but also effectively improves the replacement efficiency of electric rollers, bringing great convenience to the replacement of damaged electric rollers.

[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A modular quick-connect structure for use in high-speed balance wheels, characterized in that, include: An electric roller quick-insertion sleeve structure capable of driving an electric roller to rotate and swing it to the required angle is provided. The electric roller quick-insertion sleeve structure is installed on the frame of the swing wheel sorting machine and is connected to a drive cylinder for driving the electric roller to swing to the required angle. An electric roller quick-connect structure that can quickly pull out the electric roller from the electric roller quick-connect sleeve structure when the electric roller is damaged, wherein the electric roller quick-connect structure is inserted inside the electric roller quick-connect sleeve structure.

2. The modular quick-connect structure for a high-speed balance wheel according to claim 1, characterized in that: The electric roller quick-insertion sleeve structure includes A bearing housing is fixedly mounted on the frame of the swing wheel sorting machine at both ends by fixing screws. At least one bearing is spaced apart in the bearing housing along its axial direction, and the outer ring of the bearing is disposed on the inner surface of the bearing housing. A quick-release sleeve that allows for the rapid removal and replacement of a damaged electric roller when it is damaged. The upper part of the quick-release sleeve is inserted into a bearing housing, and the inner ring of the bearing is disposed on the outer surface of the quick-release sleeve inserted into the bearing housing. A swing arm capable of driving an electric roller to swing to a required angle, one side of the swing arm being fixed to the middle of a quick-connect sleeve by at least one retaining ring, and the other side of the swing arm being fixed to a swing plate for driving it to swing by a locking screw, the swing plate being connected to the output shaft of a starting cylinder for driving it to swing. A power connector for connecting an electric roller to a power source, wherein the power connector is fixedly mounted on the swing arm by a connector fixing bracket that is integrally U-shaped, and is located directly below the lower end of the quick-connect sleeve.

3. The modular quick-connect structure for a high-speed balance wheel according to claim 2, characterized in that: The bearing is provided in two parts, namely an upper bearing and a lower bearing, which are respectively disposed in the upper bearing cavity and the lower bearing cavity at the upper and lower ends of the bearing housing.

4. The modular quick-connect structure for a high-speed balance wheel according to claim 2, characterized in that: A mounting hole is provided on one side of the swing arm, which is installed on the swing arm mounting position located in the middle of the outer side of the quick-connect sleeve.

5. A modular quick-connect structure for a high-speed balance wheel according to claim 2, characterized in that: The device has two fixing rings, an upper fixing ring and a lower fixing ring. The inner ring surfaces of the upper fixing ring and the lower fixing ring are provided with internal threads that mate with the external threads opened on the outer side of the lower end of the quick-connect sleeve. The upper fixing ring and the lower fixing ring effectively fix one side of the swing arm to the swing arm mounting position in the middle of the outer side of the quick-connect sleeve through a threaded connection.

6. The modular quick-connect structure for a high-speed balance wheel according to claim 2, characterized in that: The power connector is connected to a threaded mounting base in the middle of the connector mounting bracket via a threaded connection. The lower end of the power connector is provided with a power connection foot for connecting a power cord, and the upper end of the power connector is provided with a power socket that allows the electric roller quick-connect structure to connect with the power connection foot.

7. A modular quick-connect structure for a high-speed balance wheel according to claim 6, characterized in that: The electric roller quick-connect structure includes A quick-connect sleeve, wherein the quick-connect sleeve is inserted into the inside of the quick-connect socket; A power socket structure is provided, wherein the power socket structure is disposed inside the quick-connect prong cylinder and is connected to a power connector and an electric roller respectively; An electric roller fixing frame with an overall U-shape, wherein the electric roller is rotatably mounted on the upper end of the electric roller fixing frame, and the middle part of the lower end of the electric roller fixing frame is mounted on the quick-connect tube; A cover plate is provided, with both sides of the cover plate fixed to the electric roller mounting bracket by bolts. A clearance hole is provided in the middle of the cover plate, which allows the upper part of the electric roller to protrude from its interior.

8. The modular quick-connect structure for a high-speed balance wheel according to claim 7, characterized in that: The power socket structure includes a socket, the upper end of which is connected to the lower end of a quick-connect sleeve via a threaded connection. The lower end of the socket is provided with power prongs for insertion into a power socket. The upper end of the socket is provided with a power connection post, the lower end of which is connected to the power prongs, and the upper end of which is connected to an electric roller via a power connection wire.

9. A modular quick-connect structure for a high-speed balance wheel according to claim 7, characterized in that: Symmetrical insertion holes are provided on both sides of the cover plate. By hooking the insertion bracket into the insertion hole, the electric roller quick insertion structure can be easily pulled out from the quick insertion sleeve.

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