Improved machine tool for bending steel plate

By modifying the steel plate bending machine and utilizing the hydraulic system of detachable molds and stamping modules, the problem of inaccurate control of steel plate bending angle has been solved, achieving efficient and precise steel plate bending and punching, thus improving construction quality and efficiency.

CN223476077UActive Publication Date: 2025-10-28CHINA RAILWAY 25TH BUREAU GRP
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Patent Information

Application Number
CN202422778781.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-28
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to precisely control the angle and curvature of bending steel plates, resulting in poor quality and precision of the spliced ​​finished products. This is especially true in the construction of the initial support steel arch frame for tunnel inverts, where manual bending is time-consuming and errors accumulate, affecting the quality of subsequent splicing.

Method used

A modified steel plate bending tool was designed. Through detachable molds and stamping modules, combined with a hydraulic system, it can realize quick mold replacement and bending of steel plates at different angles. It is equipped with a punching function to reduce angle deviation.

Benefits of technology

It improves the precision and quality of steel plate bending, reduces rework and repair, increases construction efficiency, and enhances equipment versatility to adapt to different processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of engineering construction, and discloses a modified machine tool for bending a steel plate, which comprises a base, the left side of the top of the base is fixedly connected with a die fixing block, the inner wall of the die fixing block is provided with a T-shaped chute, and the inner wall of the T-shaped chute is slidably connected with a positioning bolt. The outer walls of the positioning bolts are provided with gaskets in a contact mode, the outer walls of the positioning bolts are in threaded connection with nuts, the top of the mold fixing block is provided with a mold in a contact mode, a punching groove is formed in the mold, the number of the T-shaped sliding grooves is two, the two T-shaped sliding grooves are symmetrically arranged with the mold fixing block as the center, and the number of the positioning bolts is two. According to the utility model, the nut is unscrewed outwards along the outer wall of the positioning bolt, the nut is separated upwards along the outer wall of the positioning bolt, and the gasket is taken out upwards, so that the die is unlocked, the die is replaced, different dies are convenient to use, and the bending quality of steel plates with different angles is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of engineering construction technology, and in particular to a modified machine for bending steel plates. Background Technology

[0002] In the construction of railways, highways, and municipal projects, further connections are needed between different components to ensure the overall quality of the structure. These connections typically utilize thicker steel plates. For example, in the construction of a highway tunnel by our company, the initial support steel arch frames were connected using drilled bolts with shims or by welding steel plates of different shapes. Drilling of the tunnel steel plates was done using a punching machine; straight steel plates were cut using a laser cutting machine, while bent steel plates were bent manually or with small tools.

[0003] Most existing technologies involve manual bending of steel plates. Manual bending is time-consuming, and the angles and curvatures of the steel plates are difficult to control, making it hard to meet design requirements. Often, individual components are not bent to the correct angles or curvatures, leading to accumulated errors during the assembly of multiple components, necessitating rework and repair. This is especially true for the initial support steel arch frame of tunnel inverts, which is often composed of standard components of varying sizes. Incorrect angles or curvatures in a single component can affect the quality and precision of the subsequent assembled product. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a modified tool for bending steel plates.

[0005] This utility model is achieved using the following technical solution: a modified tool for bending steel plates, including a base, a mold fixing block fixedly connected to the top left side of the base, a T-shaped groove opened on the inner wall of the mold fixing block, a positioning bolt slidably connected to the inner wall of the T-shaped groove, a washer contacting the outer wall of the positioning bolt, a nut threadedly connected to the outer wall of the positioning bolt, a mold contacting the top of the mold fixing block, and a punching groove opened inside the mold.

[0006] As a further improvement to the above solution, two T-shaped slides are provided, and the two T-shaped slides are symmetrically arranged around the center of the mold fixing block. Two positioning bolts are provided, and the two positioning bolts are symmetrically arranged around the center of the mold fixing block.

[0007] The above technical solution allows the nut to be unscrewed outward along the outer wall of the positioning bolt, and the nut to detach upward along the outer wall of the positioning bolt, allowing the washer to be removed upward, thereby unlocking the mold and enabling mold replacement. This facilitates the use of different molds to control the angle and curvature of the steel plate, ensuring the bending quality of steel plates at different angles.

[0008] As a further improvement to the above solution, a large arm is fixedly connected to the top right side of the base, a power distribution box is fixedly connected to the front of the large arm, a hydraulic rod fixing block is fixedly connected to the left side of the large arm, and a hydraulic rod housing is fixedly connected to the inner wall of the hydraulic rod fixing block.

[0009] As a further improvement to the above solution, a hydraulic rod piston is slidably connected to the inner wall of the hydraulic rod housing, and a fixing block is fixedly connected to the outer wall of the hydraulic rod housing, with a threaded hole on the inner wall of the fixing block.

[0010] As a further improvement to the above solution, two fixing blocks are provided, and the two fixing blocks are symmetrically arranged around the center of the hydraulic rod housing. Two threaded holes are provided, and the two threaded holes are symmetrically arranged around the center of the hydraulic rod housing.

[0011] As a further improvement to the above solution, a second threaded hole is provided at the bottom of the inner wall of the hydraulic rod piston, and the top of the punch is threadedly connected to the inner wall of the second threaded hole.

[0012] As a further improvement to the above solution, a punch sleeve is threadedly connected to the bottom of the outer wall of the punch top, and a stamping module is disposed in contact with the inner wall of the punch sleeve.

[0013] With the above technical solution, when different stamping modules need to be replaced after changing different molds, the punch sleeve is rotated outward to disengage from the bottom thread of the punch tip. Then, the punch sleeve and stamping module are replaced together, thereby enabling the processing of steel at different angles, reducing angle deviation and ensuring the bending quality of the steel plate. Furthermore, the mold can be replaced with a punching mold, and the stamping module can be replaced with a punching part. The steel disengagement device is fixed to the threaded hole opened in the inner wall of the fixing block by bolts to realize the punching of steel, making the equipment versatile.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention allows the mold to be unlocked by unscrewing the nut outward along the outer wall of the positioning bolt, and the nut disengaging upward along the outer wall of the positioning bolt, allowing the washer to be removed upward. This enables mold replacement, facilitating the use of different molds and ensuring the bending quality of steel plates at different angles.

[0016] This invention allows for the processing of steel at different angles when different stamping modules need to be replaced after changing different molds. By rotating the punch sleeve outwards, the punch sleeve disengages from the threaded bottom of the punch tip. Then, the punch sleeve and stamping module are replaced together. This reduces angular deviation and ensures the bending quality of the steel plate. Furthermore, the mold can be replaced with a punching mold, and the stamping module can be replaced with a punching part. The steel disengagement device is fixed to the threaded hole in the inner wall of the fixing block with bolts, enabling punching of steel and making the equipment versatile. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the mold fixing block structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the mold fixing block of this utility model;

[0020] Figure 4 This is a schematic diagram of the hydraulic rod fixing block structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the fixing block structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the threaded hole structure of this utility model;

[0023] Figure 7 This is a schematic diagram of the top structure of the punch of this utility model.

[0024] Explanation of key symbols:

[0025] 1. Base; 2. Mold fixing block; 3. T-shaped slide; 4. Positioning bolt; 5. Washer; 6. Nut; 7. Mold; 8. Drilling slot; 9. Boom; 10. Distribution box; 11. Hydraulic rod fixing block; 12. Hydraulic rod housing; 13. Hydraulic rod piston; 14. Fixing block; 15. Threaded hole; 16. Threaded hole two; 17. Punch tip; 18. Punch sleeve; 19. Stamping module. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] Example:

[0028] Please combine Figure 1-7 This embodiment of a modified tool for bending steel plates includes a base 1, a mold fixing block 2 fixedly connected to the top left side of the base 1, a T-shaped groove 3 opened on the inner wall of the mold fixing block 2, a positioning bolt 4 slidably connected to the inner wall of the T-shaped groove 3, a washer 5 contacting the outer wall of the positioning bolt 4, a nut 6 threadedly connected to the outer wall of the positioning bolt 4, a mold 7 contacting the top of the mold fixing block 2, and a punching groove 8 opened in the mold 7.

[0029] Two T-shaped slides 3 are provided, and the two T-shaped slides 3 are symmetrically arranged around the center of the mold fixing block 2. Two positioning bolts 4 are provided, and the two positioning bolts 4 are symmetrically arranged around the center of the mold fixing block 2.

[0030] The top right side of the base 1 is fixedly connected to the boom 9, the front of the boom 9 is fixedly connected to the distribution box 10, the left side of the boom 9 is fixedly connected to the hydraulic rod fixing block 11, and the inner wall of the hydraulic rod fixing block 11 is fixedly connected to the hydraulic rod housing 12.

[0031] A hydraulic rod piston 13 is slidably connected to the inner wall of the hydraulic rod housing 12, and a fixing block 14 is fixedly connected to the outer wall of the hydraulic rod housing 12. A threaded hole 15 is opened on the inner wall of the fixing block 14.

[0032] There are two fixing blocks 14, which are symmetrically arranged around the center of the hydraulic rod housing 12. There are two threaded holes 15, which are symmetrically arranged around the center of the hydraulic rod housing 12.

[0033] The bottom of the inner wall of the hydraulic rod piston 13 is provided with a threaded hole 16, and the inner wall of the threaded hole 16 is threaded with the top of the punch 17.

[0034] The bottom of the outer wall of the punch tip 17 is threaded with a punch sleeve 18, and the inner wall of the punch sleeve 18 is in contact with a stamping module 19.

[0035] The implementation principle of a modified tool for bending steel plates in this embodiment is as follows: Nut 6 can be unscrewed outwards along the outer wall of positioning bolt 4, causing nut 6 to disengage upwards along the outer wall of positioning bolt 4. Washer 5 can then be removed upwards along the outer wall of positioning bolt 4, thereby unlocking mold 7 and enabling its replacement. This facilitates the use of different molds to control the angle and curvature of the steel plate, ensuring the bending quality. When different molds 7 require different stamping modules 19, the punch sleeve 18 is rotated outwards to disengage from the bottom thread of the punch tip 17. Then, the punch sleeve 18 and stamping module 19 are replaced together, thus enabling the processing of steel at different angles, reducing angle deviations, and ensuring the bending quality of the steel plate. The replacement of mold 7 and stamping module 19... After completion, the steel is placed directly above the mold 7, and then the hydraulic rod piston 13 is operated. The hydraulic rod piston 13 pushes the punch tip 17 downward, the punch tip 17 pushes the punch sleeve 18, the punch sleeve 18 pushes the stamping module 19, and the stamping module 19 moves downward to bend the unprocessed steel along the curvature of the mold 7 surface. After stamping is completed, the hydraulic rod piston 13 moves upward to make the stamping module 19 detach from the steel surface. The pressed steel plate has a beautiful shape and the angle and curvature meet the design requirements. Moreover, it is simple to manufacture and has high construction efficiency. Furthermore, the mold 7 can be replaced with a punching mold, and the stamping module 19 can be replaced with a punching part. The steel detachment device is fixed inside the threaded hole 15 opened in the inner wall of the fixing block 14 by bolts to realize the punching of steel, making the equipment versatile.

[0036] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A modified tool for bending steel plates, characterized in that, Includes a base (1), a mold fixing block (2) is fixedly connected to the top left side of the base (1), a T-shaped groove (3) is provided on the inner wall of the mold fixing block (2), a positioning bolt (4) is slidably connected to the inner wall of the T-shaped groove (3), a washer (5) is provided in contact with the outer wall of the positioning bolt (4), a nut (6) is threadedly connected to the outer wall of the positioning bolt (4), a mold (7) is provided in contact with the top of the mold fixing block (2), and a punching groove (8) is provided inside the mold (7).

2. The modified tool for bending steel plates as described in claim 1, characterized in that: Two T-shaped grooves (3) are provided, and the two T-shaped grooves (3) are symmetrically arranged around the center of the mold fixing block (2). Two positioning bolts (4) are provided, and the two positioning bolts (4) are symmetrically arranged around the center of the mold fixing block (2).

3. The modified tool for bending steel plates as described in claim 1, characterized in that: The base (1) is fixedly connected to the top right side of the upper arm (9), the upper arm (9) is fixedly connected to the front of the distribution box (10), the upper arm (9) is fixedly connected to the left side of the upper arm (9), and the hydraulic rod fixing block (11) is fixedly connected to the inner wall of the hydraulic rod fixing block (11) and the hydraulic rod outer shell (12) is fixedly connected to the inner wall of the hydraulic rod fixing block (11).

4. A modified tool for bending steel plates as described in claim 3, characterized in that: The hydraulic rod housing (12) is slidably connected to the inner wall of the hydraulic rod piston (13), and the outer wall of the hydraulic rod housing (12) is fixedly connected to the fixing block (14), and the inner wall of the fixing block (14) is provided with a threaded hole (15).

5. A modified tool for bending steel plates as described in claim 4, characterized in that: Two fixing blocks (14) are provided, and the two fixing blocks (14) are arranged symmetrically with respect to the center of the hydraulic rod housing (12). Two threaded holes (15) are provided, and the two threaded holes (15) are arranged symmetrically with respect to the center of the hydraulic rod housing (12).

6. A modified tool for bending steel plates as described in claim 4, characterized in that: The bottom of the inner wall of the hydraulic rod piston (13) is provided with a threaded hole two (16), and the inner wall of the threaded hole two (16) is threaded with the top of the punch (17).

7. A modified tool for bending steel plates as described in claim 6, characterized in that: The punch top (17) is threaded to the bottom of the outer wall of the punch sleeve (18), and the punch sleeve (18) is in contact with the stamping module (19).