Waste recovery device for steel washer production

Through the design of the supporting mechanism and the stamping recovery mechanism, and the use of the cooperation of the threaded movable block and the inclined baffle, efficient separation of the steel washers and the round waste is achieved, which solves the problem of waste mixing in the existing device and improves the recovery and screening efficiency.

CN223476154UActive Publication Date: 2025-10-28TIANJIN HAIRUI MASCH MFG CO LTD
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Patent Information

Application Number
CN202422755154.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-28
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In existing steel washer production equipment, round waste is mixed with steel washers, resulting in low waste recycling and screening efficiency.

Method used

A device including a support mechanism and a stamping recovery mechanism was designed. By utilizing the cooperation of a threaded movable block and an inclined baffle, a motor-driven screw drives the inclined baffle to cover the inclined plate hole. The circular waste produced by stamping slides into the waste box. After the stamping is completed, the inclined baffle separates and the steel washer falls into the material box to achieve separation.

Benefits of technology

The separation efficiency of steel washers and round waste is improved, and the screening efficiency of waste recycling is improved.

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Abstract

The utility model relates to the technical field of steel washer processing, and particularly discloses a waste recovery device for steel washer production, which comprises a support mechanism and a stamping recovery mechanism for stamping and recovering raw materials, the supporting mechanism comprises a box body, the punching recycling mechanism comprises a punching machine arranged at the top of the box body, and a punching head is fixedly installed at one end of a telescopic rod of the punching machine. The inclined baffle is arranged below the threaded movable block, when the punching machine is started to start punching work, the inclined baffle below the threaded movable block shields the circular hole of the inclined plate, circular waste generated in the punching process falls onto the inclined plate and slides into the waste box, and after the punching work is completed, the circular waste is discharged out of the inclined plate. The motor is started to drive the first lead screw and the second lead screw to rotate, the threaded movable block drives the module and the inclined baffle to be separated, and the steel gasket falls into the material box from the middle gap, so that the steel gasket is separated from the circular waste in the steel gasket production process, and the waste recycling and screening efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel gasket processing technology, and in particular to a waste recycling device for steel gasket production. Background Technology

[0002] Steel washers are ring-shaped gaskets made of steel, typically used to increase the contact area between connectors, distribute pressure, prevent loosening, and protect the surfaces of the connected parts. They possess high strength and durability and are widely used in machinery, construction, and other fields. During the stamping process of steel washers, circular scrap is generated in the middle of the material, necessitating the use of a scrap recovery device. An existing waste recovery device for washer production, disclosed in CN220073062U, separates steel washers from circular scrap by creating openings on inclined baffles to allow the circular scrap to fall into a box. However, this device still results in some circular scrap not falling into the box and mixing with the steel washers, affecting the efficiency of scrap recovery and screening. Utility Model Content

[0003] The purpose of this invention is to provide a waste recycling device for steel gasket production in order to solve the above-mentioned problems.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] A waste recycling device for steel gasket production includes a support mechanism and a stamping and recycling mechanism for stamping and recycling raw materials. The support mechanism includes a housing, and the stamping and recycling mechanism includes a stamping machine mounted on the top of the housing. A stamping head is fixedly installed at one end of the telescopic rod of the stamping machine. An installation box is provided on one side of the housing, and a motor is installed in the installation box. A first lead screw is installed on the motor through a coupling. A second lead screw is provided in front of the first lead screw. Sprockets are provided on the first and second lead screws. A fixed block supporting the first and second lead screws is provided inside the housing. Two threaded movable blocks are provided on the first and second lead screws. A module is provided at the upper end of the threaded movable blocks, and a slider and a connecting rod are provided at the lower end of the threaded movable blocks. A support plate is provided inside the housing. The support plate has a sliding groove and a slotted hole. The slider is slidably connected to the support plate. An inclined baffle is fixedly installed at the other end of the connecting rod through the slotted hole of the support plate.

[0006] Further details: The support mechanism includes an inclined plate, a material box is located at the rear of the box below the inclined plate, and a waste box is located in front of the material box.

[0007] Further configuration: The first lead screw and the second lead screw are two threaded lead screws with equidistant and opposite thread lines.

[0008] Further configuration: The threaded movable block has a threaded hole and a sliding hole. One of the threaded movable blocks is threadedly connected to the first lead screw and slidably connected to the second lead screw. The other threaded movable block is slidably connected to the first lead screw and threadedly connected to the second lead screw.

[0009] Further details: The inclined plate has a circular hole, the size of which is larger than the size of the steel washer, and the size of the inclined baffle is larger than the size of the circular hole.

[0010] Further details: A circular hole is provided in the center of the support plate, and the size of the circular hole in the support plate is larger than the size of the steel washer.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting an inclined baffle below the threaded movable block, when the press starts to start the stamping operation, the inclined baffle below the threaded movable block blocks the circular hole of the inclined plate. The circular waste generated during the stamping process falls onto the inclined plate and slides into the waste box. After the stamping operation is completed, the motor starts and drives the first lead screw and the second lead screw to rotate. The threaded movable block drives the module and the inclined baffle to separate, and the steel gasket falls from the middle gap into the material box, thereby realizing the separation of steel gaskets and circular waste during the steel gasket production process and improving the efficiency of waste recycling and screening. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of a waste recycling device for steel gasket production according to the present invention;

[0014] Figure 2 This is a top view of a waste recycling device for steel gasket production according to the present invention;

[0015] Figure 3 yes Figure 2 Sectional view at CC;

[0016] Figure 4 This is a schematic diagram of the stamping and recycling mechanism of a waste recycling device for steel gasket production according to the present invention;

[0017] Figure 5 This is a partial structural schematic diagram of a waste recycling device for steel gasket production according to the present invention;

[0018] Figure 6This is a schematic diagram of the support plate structure of a waste recycling device for steel gasket production according to the present invention.

[0019] The following are the descriptions of the reference numerals:

[0020] 1. Support mechanism; 11. Box body; 12. Scrap bin; 13. Material bin; 14. Inclined plate; 15. Mounting box; 2. Stamping and recycling mechanism; 21. Stamping machine; 22. Stamping head; 23. Module; 24. Threaded movable block; 241. Slider; 242. Connecting rod; 243. Inclined baffle; 25. First lead screw; 26. Second lead screw; 27. Sprocket; 28. Support plate; 29. ​​Fixing block; 210. Motor. Detailed Implementation

[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The present invention will be further described below with reference to the accompanying drawings:

[0024] like Figures 1-6 As shown, a waste recycling device for steel gasket production includes a support mechanism 1 and a stamping and recycling mechanism 2 for stamping and recycling raw materials.

[0025] In this embodiment: the support mechanism 1 includes a box 11, an inclined plate 14 is provided inside the box 11, a circular hole is provided on the inclined plate 14, the size of the circular hole of the inclined plate 14 is larger than the size of the steel washer, a material box 13 is provided on the rear side of the box 11 below the inclined plate 14, and a waste box 12 is provided on the front side of the material box 13.

[0026] In this embodiment: the stamping recovery mechanism 2 includes a stamping machine 21 installed on the top of the housing 11. A stamping head 22 is fixedly installed at one end of the telescopic rod of the stamping machine 21. A mounting box 15 is provided on one side of the housing 11. A motor 210 is installed in the mounting box 15. A first lead screw 25 is installed on the motor 210 through a coupling. A second lead screw 26 is provided in front of the first lead screw 25. A sprocket 27 is provided on the first lead screw 25 and the second lead screw 26. The first lead screw 25 and the second lead screw 26 are two threaded lead screws with equidistant and opposite thread lines. A fixing block 29 supporting the first lead screw 25 and the second lead screw 26 is provided inside the housing 11. Two threaded movable blocks 24 are provided on the first lead screw 25 and the second lead screw 26. The threaded movable blocks 24 have threaded holes and sliding holes. One of the threaded movable blocks 24 is threadedly connected to the first lead screw 25. The second lead screw 26 is slidably connected, and another threaded movable block 24 is slidably connected to the first lead screw 25 and threadedly connected to the second lead screw 26. The motor 210 can drive the first lead screw 25 and the second lead screw 26 to rotate, causing the two threaded movable blocks 24 to move closer to the middle or disperse to both ends. The upper end of the threaded movable block 24 is provided with a module 23, and the lower end of the threaded movable block 24 is provided with a slider 241 and a connecting rod 242. A support plate 28 is provided inside the housing 11. The support plate 28 has a sliding groove and a strip hole. A circular hole is provided in the center of the support plate 28. The size of the circular hole of the support plate 28 is larger than the size of the steel washer. The slider 241 is slidably connected to the support plate 28. The other end of the connecting rod 242 passes through the strip hole of the support plate 28 and is fixedly installed with an inclined baffle 243. The size of the inclined baffle 243 is larger than the size of the circular hole of the inclined plate 14.

[0027] The working principle and usage process of this utility model are as follows: When the starting motor 210 drives the first lead screw 25 and the second lead screw 26 to rotate, the threaded movable block 24 moves towards the center to the working position. The inclined baffle 243 below the threaded movable block 24 blocks the circular hole of the inclined plate 14. The operator places the raw material in the middle of the module 23 and starts the stamping machine 21 to start the stamping work. The circular waste generated during the stamping process falls onto the inclined plate 14 and slides into the waste box 12. After the stamping work is completed, the motor 210 starts and drives the first lead screw 25 and the second lead screw 26 to rotate. The threaded movable block 24 drives the module 23 and the inclined baffle 243 to separate. The steel gasket falls from the middle gap into the material box 13, thereby realizing the separation of the steel gasket and the circular waste during the steel gasket production process.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A waste recycling device for steel washer production, characterized in that: The system includes a support mechanism (1) and a stamping and recycling mechanism (2) for stamping and recycling raw materials. The support mechanism (1) includes a housing (11), and the stamping and recycling mechanism (2) includes a stamping machine (21) mounted on the top of the housing (11). A stamping head (22) is fixedly installed at one end of the telescopic rod of the stamping machine (21). A mounting box (15) is provided on one side of the housing (11), and a motor (210) is provided in the mounting box (15). A first lead screw (25) is mounted on the motor (210) through a coupling. A second lead screw (26) is provided in front of the first lead screw (25). A sprocket (27) is provided on the first lead screw (25) and the second lead screw (26). The housing (11) is provided with a fixing block (29) that supports the first lead screw (25) and the second lead screw (26). The first lead screw (25) and the second lead screw (26) are provided with two threaded movable blocks (24). The upper end of the threaded movable block (24) is provided with a module (23). The lower end of the threaded movable block (24) is provided with a slider (241) and a connecting rod (242). The housing (11) is provided with a support plate (28). The support plate (28) is provided with a sliding groove and a strip hole. The slider (241) is slidably connected to the support plate (28). The other end of the connecting rod (242) passes through the strip hole of the support plate (28) and is fixedly installed with an inclined baffle (243).

2. The waste recycling device for steel gasket production according to claim 1, characterized in that: The support mechanism (1) includes an inclined plate (14), and a material box (13) is provided on the rear side of the box body (11) below the inclined plate (14), and a waste box (12) is provided on the front side of the material box (13).

3. The waste recycling device for steel gasket production according to claim 1, characterized in that: The first lead screw (25) and the second lead screw (26) are two threaded lead screws with equidistant and opposite thread lines.

4. The waste recycling device for steel gasket production according to claim 3, characterized in that: The threaded movable block (24) has a threaded hole and a sliding hole. One of the threaded movable blocks (24) is threadedly connected to the first lead screw (25) and slidably connected to the second lead screw (26). The other threaded movable block (24) is slidably connected to the first lead screw (25) and threadedly connected to the second lead screw (26).

5. A waste recycling device for steel gasket production according to claim 2, characterized in that: The inclined plate (14) is provided with a circular hole. The size of the circular hole of the inclined plate (14) is larger than the size of the steel washer, and the size of the inclined baffle (243) is larger than the size of the circular hole of the inclined plate (14).

6. The waste recycling device for steel gasket production according to claim 1, characterized in that: A circular hole is provided in the center of the support plate (28), and the size of the circular hole in the support plate (28) is larger than the size of the steel washer.

Citation Information

Patent Citations

  • Waste recovery device for gasket production

    CN220073062U