Smoke exhaust device of gravity casting machine and gravity casting machine
By designing a blowing and exhaust mechanism fixed to the frame in the gravity casting machine, the problems of heavy load on the smoke removal components and poor smoke removal effect are solved, and more stable and efficient smoke removal is achieved.
Patent Information
- Application Number
- CN202422183973.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In existing gravity casting machines, the smoke removal component is arranged on the mold opening and closing component, resulting in a large load and poor smoke removal effect.
A smoke exhaust device for a gravity casting machine is designed, comprising an air blowing mechanism and an exhaust mechanism fixed on a machine frame. The air blowing mechanism is used to blow away smoke, and the exhaust mechanism is used to extract smoke, and the two do not move synchronously with the mold opening and closing mechanism.
The stability and smoke removal effect of the smoke removal device are improved, ensuring that smoke can be effectively removed under molds of different sizes.
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Figure CN223476315U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gravity casting machine technology, and in particular to a smoke exhaust device for a gravity casting machine and a gravity casting machine. Background Technology
[0002] A gravity casting machine is a piece of equipment used for metal casting. It mainly uses gravity to pour molten metal from a ladle into a mold to form a metal casting.
[0003] Gravity casting machines include a mold opening and closing assembly and a fume extraction assembly. The mold opening and closing assembly is telescopic and is responsible for opening or closing the mold, while the fume extraction assembly removes fumes generated during the casting process. The fume extraction assembly is usually located on the mold opening and closing assembly, and the mold opening and closing assembly drives the fume extraction assembly to move synchronously when controlling the mold to open or close.
[0004] However, placing the smoke removal component on the opening and closing mold component increases the load on the opening and closing mold component, making the smoke removal component prone to shaking; at the same time, because the smoke removal component is too close to the mold, the airflow is easily blocked by the mold, affecting the smoke removal effect. Utility Model Content
[0005] (I) The problem to be solved by this utility model is that the smoke removal component is set on the opening and closing mold component, which results in a large load on the opening and closing mold component. At the same time, the smoke removal component is too close to the mold, which affects the smoke removal effect.
[0006] (2) Technical solution
[0007] To solve the above-mentioned technical problems, one embodiment of the present invention provides a smoke exhaust device for a gravity casting machine, which is used in a gravity casting machine, the gravity casting machine including a frame and a mold opening and closing mechanism disposed on the frame;
[0008] The smoke exhaust device of the gravity casting machine includes: an air blowing mechanism and an exhaust mechanism;
[0009] Both the blowing mechanism and the exhaust mechanism are fixed on the frame and located next to the mold opening and closing mechanism;
[0010] The blowing mechanism is used to blow away the fumes generated during pouring, and the exhaust mechanism is used to extract the fumes generated during pouring.
[0011] Furthermore, the air blowing mechanism includes a support and an air blowing pipe;
[0012] The bracket is fixed to the frame;
[0013] One end of the air blowing pipe is mounted on the frame, and the position of the air blowing pipe on the frame is adjustable. The other end can be connected to a first power source, which provides power for the air blowing pipe to blow away the flue gas.
[0014] Furthermore, the end of the air blowing pipe furthest from the first power source is slidably mounted on the bracket.
[0015] Furthermore, the air blowing mechanism also includes a clamp; the end of the air blowing pipe away from the first power source is connected to the clamp and is slidably mounted on the bracket via the clamp.
[0016] Furthermore, the exhaust mechanism includes a smoke hood and mounting components;
[0017] The mounting component is fixed to the frame;
[0018] The smoke collection hood is mounted on the mounting component, and the position of the smoke collection hood on the mounting component is adjustable; the smoke collection hood can also be connected to a second power source, which is used to create negative pressure inside the smoke collection hood.
[0019] Furthermore, the smoke hood is slidably mounted on the mounting component.
[0020] Furthermore, the mounting component is a slide rail, and the smoke hood is disposed on the slide rail and can slide along the extension direction of the slide rail.
[0021] Furthermore, the exhaust mechanism also includes a limiting component, which is used to fix the smoke collection hood when the smoke collection hood slides to a preset position.
[0022] Furthermore, the limiting component includes a limiting pin;
[0023] Along the sliding direction of the smoke collection hood, a plurality of first limiting holes are provided at intervals on the frame, and a second limiting hole is provided on the smoke collection hood. The limiting pin fixes the smoke collection hood by cooperating with the first limiting hole and the second limiting hole.
[0024] Another embodiment of this utility model provides a gravity casting machine, including the smoke exhaust device of the gravity casting machine described in any of the above embodiments.
[0025] The beneficial effects of this utility model are:
[0026] This utility model provides a smoke exhaust device for a gravity casting machine. The gravity casting machine includes a frame and a mold opening and closing mechanism mounted on the frame. The smoke exhaust device includes a blowing mechanism and a suction mechanism. Both the blowing mechanism and the suction mechanism are fixed on the frame and located beside the mold opening and closing mechanism. The blowing mechanism is used to blow away the smoke generated during casting, and the suction mechanism is used to extract the smoke generated during casting.
[0027] The blowing and exhaust mechanisms are fixed on the frame and do not move synchronously with the mold opening and closing mechanism. Compared with the existing technology, the blowing and exhaust mechanisms are more stable and have a better smoke removal effect. Attached Figure Description
[0028] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0029] Figure 1 A schematic diagram of the smoke exhaust device of the gravity casting machine provided in this embodiment of the utility model.
[0030] Icons: 11-Frame; 12-Mold opening and closing mechanism;
[0031] 21-Blowing mechanism; 211-Support; 212-Blowing pipe; 22-Exhaust mechanism; 221-Smoke hood; 222-Slide rail. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0035] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0036] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0037] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0038] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0039] like Figure 1 As shown, one embodiment of this utility model provides a smoke exhaust device for a gravity casting machine. The gravity casting machine includes a frame 11 and a mold opening and closing mechanism 12 disposed on the frame 11. The smoke exhaust device for the gravity casting machine includes an air blowing mechanism 21 and a ventilation mechanism 22. Both the air blowing mechanism 21 and the ventilation mechanism 22 are fixed on the frame 11 and located beside the mold opening and closing mechanism 12. The air blowing mechanism 21 is used to blow away the smoke generated during casting, and the ventilation mechanism 22 is used to extract the smoke generated during casting.
[0040] In this embodiment, the gravity casting machine includes a frame 11 and a mold opening and closing mechanism 12. The frame 11 is placed on the ground, and the mold opening and closing mechanism 12 consists of two opposing hydraulic cylinders. The two cylinders are used to control the opening and closing of the mold. When the mold on the two cylinders is closed, the molten metal in the ladle can be poured into the mold to complete the casting. Furthermore, the fume extraction device of the gravity casting machine provided in this embodiment includes a blowing mechanism 21 and a suction mechanism 22. During casting, molten metal is poured into the mold, generating fumes. The blowing mechanism 21 is used to blow away the generated fumes, while the suction mechanism 22 can form a negative pressure zone to extract the generated fumes. Preferably, the blowing mechanism 21 and the suction mechanism 22 can be arranged opposite to each other, thereby forming a fume guide between the blowing mechanism 21 and the suction mechanism 22 to improve the fume removal effect. Both the blowing mechanism 21 and the exhaust mechanism 22 are fixed on the frame 11. Furthermore, the blowing mechanism 21 and the exhaust mechanism 22 are located on the side of the mold opening and closing mechanism 12. That is, there is no connection between the blowing mechanism 21 and the exhaust mechanism 22 and the mold opening and closing mechanism 12. When the mold opening and closing mechanism 12 is activated, the blowing mechanism 21 and the exhaust mechanism 22 will not activate synchronously with the mold opening and closing mechanism 12.
[0041] The smoke exhaust device of the gravity casting machine provided in this embodiment fixes the air blowing mechanism 21 and the exhaust mechanism 22 on the frame 11. The air blowing mechanism 21 and the exhaust mechanism 22 do not move synchronously with the mold opening and closing mechanism 12. Compared with the prior art, the air blowing mechanism 21 and the exhaust mechanism 22 have stronger stability and better smoke removal effect.
[0042] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the blowing mechanism 21 includes a bracket 211 and a blowing pipe 212; the bracket 211 is fixed on the frame 11; one end of the blowing pipe 212 is located on the frame 11, and the position of the blowing pipe 212 on the frame 11 is adjustable, and the other end can be connected to a first power source, which is used to provide power for blowing the flue gas through the blowing pipe 212.
[0043] In this embodiment, the air blowing mechanism 21 includes a bracket 211 and an air blowing pipe 212. The bracket 211 can be fixed to the frame 11 by welding, riveting, or screwing. During assembly, one end of the air blowing pipe 212 is connected to a first power source, and the other end is set on the frame 11. The first power source can be a fan or a compressed gas source, etc. The position of the end of the air blowing pipe 212 away from the first power source on the frame 11 is adjustable, so that a good smoke removal effect can be achieved under molds of different sizes. Optionally, the bracket 211 is vertically arranged, and the vertical position of the end of the air blowing pipe 212 away from the first power source on the frame 11 is adjustable. It should be noted that the vertical direction is... Figure 1 The up and down directions are shown in the image.
[0044] Optionally, in this embodiment, the blowing mechanism 21 may also include a nozzle, which may be a high-pressure nozzle. The nozzle may be mounted on the bracket 211 via a universal joint to facilitate the adjustment of the nozzle's orientation, thereby improving the smoke removal effect of the blowing mechanism 21.
[0045] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the end of the air blowing pipe 212 away from the first power source is slidably mounted on the bracket 211.
[0046] In this embodiment, the end of the air blowing pipe 212 furthest from the first power source is slidably mounted on the bracket 211, thereby allowing for adjustable positioning of this end on the bracket 211. This slidable mounting of the air blowing pipe 212 to the bracket 211 provides more flexible placement options, enabling better smoke removal performance even with molds of different sizes, thus enhancing its practicality.
[0047] It is understood that, in this embodiment, multiple mounting points can also be provided on the frame 11 for mounting the end of the air blowing pipe 212 away from the first power source. This also achieves the purpose of adjustable positioning of the end of the air blowing pipe 212 away from the first power source on the frame 11. The mounting points can be holes or slots, etc.
[0048] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the air blowing mechanism 21 also includes a clamp; the end of the air blowing pipe 212 away from the first power source is connected to the clamp and is slidably mounted on the bracket 211 through the clamp.
[0049] The aforementioned support 211 has a columnar structure and can be made of metal tubing or structural steel. The end of the air blowing pipe 212 furthest from the first power source is connected to a clamp and slidably mounted on the support 211 via the clamp. By tightening or loosening the clamp, the position of the end of the air blowing pipe 212 furthest from the first power source can be adjusted. Using a clamp to achieve this slidable mounting of the end of the air blowing pipe 212 furthest from the first power source on the support 211 is simple in structure, low in cost, and convenient for inspection and maintenance.
[0050] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the exhaust mechanism 22 includes a smoke hood 221 and a mounting component; the mounting component is fixed on the frame 11; the smoke hood 221 is mounted on the mounting component, and the position of the smoke hood 221 on the mounting component is adjustable; the smoke hood 221 can also be connected to a second power source, which is used to create a negative pressure inside the smoke hood 221.
[0051] In this embodiment, the exhaust mechanism 22 includes a smoke hood 221 and a mounting component. The smoke hood 221 has a semi-open structure, which provides good smoke collection and reduces smoke escape. The smoke hood 221 has an exhaust side and an intake side, with the intake side facing the mold and the exhaust side connected to a second power source, which can be a fan, to create negative pressure inside the smoke hood 221, thereby drawing away the smoke generated during casting. The smoke hood 221 is mounted on the frame 11 via a mounting component fixed to the frame 11, and the position of the smoke hood 221 on the mounting component is adjustable, thus achieving better smoke removal effect for molds of different sizes.
[0052] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the smoke hood 221 is slidably mounted on the mounting component.
[0053] Preferably, in this embodiment, the smoke hood 221 is slidably mounted on the mounting component to facilitate adjustment by the operator. The sliding direction of the smoke hood 221 is left-right, allowing it to be moved closer to or further away from the mold.
[0054] It is understood that, in this embodiment, multiple mounting points for the smoke hood 221 can also be provided on the mounting component, which can also achieve the purpose of adjustable positioning of the smoke hood 221 on the mounting component in this embodiment. In this case, the mounting component can be a mounting plate or a support frame, etc.
[0055] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the mounting component is a slide rail 222, and the smoke hood 221 is mounted on the slide rail 222 and can slide along the extension direction of the slide rail 222.
[0056] Preferably, in this embodiment, the mounting component is a slide rail 222, which has a simple structure and low cost. The smoke hood 221 can be slidably mounted on the slide rail 222 via a sliding block or other structure. The extension direction of the slide rail 222 is the same as the extension direction of the mold opening and closing mechanism 12, so that the smoke hood 221 can move towards or away from the mold, thereby improving the smoke exhaust effect.
[0057] It is understood that in this embodiment, the mounting component can also adopt a rod-shaped structure. By setting through holes on the smoke hood 221, the purpose of the smoke hood 221 sliding on the mounting component in this embodiment can also be achieved.
[0058] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the exhaust mechanism 22 also includes a limiting component, which is used to fix the smoke hood 221 when it slides to a preset position.
[0059] As mentioned above, the smoke hood 221 can slide on the mounting component. After the position of the smoke hood 221 is adjusted into place, in order to ensure the stability of the smoke hood 221 and avoid affecting the smoke hood 221's ability to draw away the smoke, the exhaust mechanism 22 also includes a limiting component for fixing the smoke hood 221.
[0060] The smoke exhaust device for the gravity casting machine provided in this embodiment of the utility model, such as Figure 1 As shown, the limiting component includes a limiting pin; along the sliding direction of the smoke hood 221, a plurality of first limiting holes are provided at intervals on the frame 11, and a second limiting hole is provided on the smoke hood 221; in use, the smoke hood 221 is slid to a preset position, and the first limiting hole and the human limiting hole are made coaxial, and the limiting pin is inserted into the first limiting hole and the second limiting hole to fix the smoke hood 221.
[0061] Another embodiment of this utility model provides a gravity casting machine, including the smoke exhaust device of the gravity casting machine described in any of the above embodiments.
[0062] In this embodiment, the gravity casting machine includes all the technical effects of the smoke exhaust device of the gravity casting machine described above, so it will not be repeated here.
[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A smoke exhaust device for a gravity casting machine, used in a gravity casting machine, the gravity casting machine including a frame (11) and a mold opening and closing mechanism (12) disposed on the frame (11). It is characterized in that The smoke exhaust device of the gravity casting machine includes: an air blowing mechanism (21) and an exhaust mechanism (22). The air blowing mechanism (21) and the air extraction mechanism (22) are both fixed on the frame (11) and located beside the mold opening and closing mechanism (12); and the air blowing mechanism (21) and the air extraction mechanism (22) are arranged opposite to each other. The blowing mechanism (21) is used to blow away the fumes generated during pouring, and the exhaust mechanism (22) is used to extract the fumes generated during pouring. The blowing mechanism (21) includes a bracket (211) and a blowing pipe (212). The bracket (211) is fixed on the frame (11). One end of the blowing pipe (212) can be connected to a first power source, and the other end is slidably disposed on the bracket (211). The first power source is used to provide power for blowing out smoke through the blowing pipe (212). The exhaust mechanism (22) includes a smoke hood (221) and a mounting component. The mounting component is fixed on the frame (11). The smoke hood (221) is slidably disposed on the mounting component. The smoke hood (221) can also be connected to a second power source. The second power source is used to form a negative pressure inside the smoke hood (221).
2. The smoke exhaust device for a gravity casting machine according to claim 1, characterized in that, The air blowing mechanism (21) also includes a clamp; the end of the air blowing pipe (212) away from the first power source is connected to the clamp and is slidably mounted on the bracket (211) through the clamp.
3. The smoke exhaust device for a gravity casting machine according to claim 1, characterized in that, The mounting component is a slide rail (222), and the smoke hood (221) is mounted on the slide rail (222) and can slide along the extension direction of the slide rail (222).
4. The smoke exhaust device for a gravity casting machine according to claim 1, characterized in that, The exhaust mechanism (22) further includes a limiting component, which is used to fix the smoke hood (221) when the smoke hood (221) slides to a preset position.
5. The smoke exhaust device for a gravity casting machine according to claim 4, characterized in that, The limiting component includes a limiting pin; Along the sliding direction of the smoke collection hood (221), a plurality of first limiting holes are provided at intervals on the frame (11), and a second limiting hole is provided on the smoke collection hood (221). The limiting pin fixes the smoke collection hood (221) by cooperating with the first limiting hole and the second limiting hole.
6. A gravity casting machine, characterized in that, Includes the smoke exhaust device of the gravity casting machine as described in any one of claims 1 to 5.