Flywheel inclined hole machining device
By designing a multifunctional flywheel oblique hole processing device, the problem of insufficient adaptability in processing flywheels of different models is solved, and efficient processing of flywheels of various sizes is achieved.
Patent Information
- Application Number
- CN202423044788.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing flywheel oblique hole processing device lacks adaptability and flexibility and cannot meet the processing requirements of different types of flywheels, which affects the processing efficiency.
A flywheel inclined hole processing device was designed, which included a base, a processing table, a clamping assembly, a servo slide guide, a mounting plate, a lifting plate, a lifting assembly, a fixing frame, a pushing cylinder, an adjusting assembly and a drilling head. The flywheel was fixed by the clamping assembly, and the angle and height of the drilling head were adjusted. The servo slide guide and the pushing cylinder were used to process flywheels of various sizes.
The flywheel processing device is adaptable to various sizes, thereby improving processing flexibility and efficiency.
Smart Images
Figure CN223476364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flywheel production and processing equipment technology, and in particular to a flywheel oblique hole processing device. Background Technology
[0002] A flywheel is a disc-shaped component with a large moment of inertia, functioning like an energy storage device. During flywheel production, angled holes need to be machined into it. Currently, the tooling used in machining these angled holes is specialized, with each tooling only suitable for machining the angled holes of one type of flywheel. Since different flywheel models have different dimensions and require different angled hole locations, different tooling needs to be changed when machining different flywheel models on the production line. This lack of adaptability and flexibility causes inconvenience in flywheel machining and affects its efficiency. Utility Model Content
[0003] In order to make the flywheel machining device applicable to flywheels of various sizes and machining requirements and improve its practicality, this application provides a flywheel oblique hole machining device.
[0004] The flywheel oblique hole machining device provided in this application adopts the following technical solution:
[0005] A flywheel oblique hole machining device includes a base, a machining table connected to the base, a clamping assembly for clamping the flywheel on the machining table, a servo slide rail connected to the base with its axis facing the machining table, a mounting plate connected to the slide of the servo slide rail, a lifting plate on the mounting plate, a lifting assembly for driving the lifting plate on the mounting plate, a fixed frame connected to the lifting plate, a push cylinder rotatably connected to the fixed frame, an adjusting assembly for adjusting the rotation angle of the push cylinder on the fixed frame, a mounting frame connected to the piston rod of the push cylinder, and a drilling head connected to the mounting frame.
[0006] Preferably, the clamping assembly includes a fixed plate, clamping cylinders, a connecting plate, and clamping blocks. The fixed plate is connected to the side wall of the processing table and is arranged in a direction parallel to the surface of the processing table. The fixed plate is provided on two opposite side walls of the processing table. The clamping cylinders are connected to the fixed plate and are arranged opposite to each other. The connecting plate is connected to the piston rod of the clamping cylinder and is arranged in a direction perpendicular to the piston rod of the clamping cylinder. The clamping blocks are connected to the connecting plate and are provided on the connecting plate. The two clamping blocks are symmetrically arranged about the axis of the piston rod of the clamping cylinder. The ends of the clamping blocks are rounded.
[0007] Preferably, a positioning post is connected to the processing table, the positioning post is arranged in a direction perpendicular to the processing table, the positioning post is located at the center of the processing table, and the positioning post can pass through the shaft hole of the flywheel.
[0008] Preferably, the lifting assembly includes a lifting hydraulic cylinder and a guide telescopic rod. The lifting hydraulic cylinder is connected to the mounting plate and is arranged in a direction perpendicular to the mounting plate. The lifting hydraulic cylinder is located at the center of the mounting plate. The lifting plate is connected to the end of the piston rod of the lifting hydraulic cylinder. The guide telescopic rod is connected between the mounting plate and the lifting plate and is arranged in a direction perpendicular to the mounting plate. The guide telescopic rod is provided at each of the four corners of the mounting plate.
[0009] Preferably, the adjustment assembly includes a connecting frame, a rotating shaft, a fixed bearing, and an adjustment motor. The connecting frame is connected to the push cylinder, the rotating shaft is connected to the connecting frame, and the rotating shaft is provided on opposite sides of the connecting frame. The fixed bearing is connected to the connecting frame, and the rotating shaft is connected inside the fixed bearing. The adjustment motor is connected to the fixed frame, and the rotating shaft is coaxially connected to the output shaft of the adjustment motor through a coupling.
[0010] Preferably, the adjusting motor has a built-in angle sensor.
[0011] In summary, this application has the following beneficial technical effects:
[0012] This utility model provides a flywheel oblique hole machining device, including a base, a machining table, a clamping assembly, a servo slide rail, a mounting plate, a lifting plate, a lifting assembly, a fixing frame, a pushing cylinder, an adjusting assembly, a mounting frame, and a drilling head. During operation, the flywheel is placed on the machining table and clamped and fixed by the clamping assembly. Then, according to the drilling requirements, the drilling angle of the drilling head is adjusted by the adjusting assembly. The drilling head is then brought closer to the flywheel via the servo slide rail, and finally, the pushing cylinder pushes the drilling head to perform drilling operations on the flywheel. This achieves the effect of making the flywheel machining device applicable to various flywheel sizes and machining requirements, thus improving its practicality. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the flywheel oblique hole machining device in the embodiments of this application;
[0014] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0015] Figure 3 yes Figure 1 Enlarged view of point B in the middle.
[0016] Explanation of reference numerals in the attached drawings: 1. Base; 11. Servo slide rail; 111. Mounting plate; 2. Machining table; 21. Positioning column; 3. Clamping assembly; 31. Fixing plate; 32. Clamping cylinder; 33. Connecting plate; 34. Clamping block; 4. Lifting plate; 41. Fixing frame; 5. Lifting assembly; 51. Lifting hydraulic cylinder; 52. Guide telescopic rod; 6. Pushing cylinder; 61. Mounting frame; 611. Drilling head; 7. Adjustment assembly; 71. Connecting frame; 72. Rotating shaft; 73. Fixed bearing; 74. Adjustment motor. Detailed Implementation
[0017] To enable those skilled in the art to better understand the present invention, the solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or specific orientation structure and operation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0019] This application discloses an apparatus for machining oblique holes in a flywheel. (Refer to...) Figure 1 , Figure 2 and Figure 3The flywheel oblique hole machining device includes a base 1, a machining table 2 connected to the base 1, a clamping assembly 3 for clamping the flywheel on the machining table 2, a servo slide rail 11 connected to the base 1, the axis of the servo slide rail 11 facing the machining table 2, a mounting plate 111 connected to the slide of the servo slide rail 11, a lifting plate 4 on the mounting plate 111, a lifting assembly 5 for driving the lifting plate 4 on the mounting plate 111, a fixed frame 41 connected to the lifting plate 4, a push cylinder 6 rotatably connected to the fixed frame 41, an adjusting assembly 7 for adjusting the rotation angle of the push cylinder 6 on the fixed frame 41, a mounting bracket 61 connected to the piston rod of the push cylinder 6, and a drilling head 611 connected to the mounting bracket 61.
[0020] The clamping assembly 3 includes a fixing plate 31, a clamping cylinder 32, a connecting plate 33, and a clamping block 34. The fixing plate 31 is connected to the side wall of the processing table 2 and is arranged in a direction parallel to the table surface of the processing table 2. The fixing plate 31 is provided on two opposite side walls of the processing table 2. The clamping cylinder 32 is connected to the fixing plate 31 and is arranged opposite to each other. The connecting plate 33 is connected to the piston rod of the clamping cylinder 32 and is arranged in a direction perpendicular to the piston rod of the clamping cylinder 32. The clamping block 34 is connected to the connecting plate 33. There are two clamping blocks 34 on the connecting plate 33. The two clamping blocks 34 are symmetrically arranged with the axis of the piston rod of the clamping cylinder 32 as the axis of symmetry. The ends of the clamping blocks 34 are rounded. When clamping the flywheel, the flywheel is placed on the processing table 2, and the clamping cylinder 32 pushes the connecting plate 33 to move, so that the four clamping blocks 34 clamp and fix the flywheel. The ends of the clamping blocks 34 are rounded, so that flywheels of different sizes can be clamped without damaging the flywheel.
[0021] A positioning post 21 is connected to the processing table 2. The positioning post 21 is set in a direction perpendicular to the processing table 2 and is located at the center of the processing table 2. The positioning post 21 can pass through the shaft hole of the flywheel. By setting the positioning post 21, the flywheel can be quickly positioned on the processing table 2.
[0022] The lifting assembly 5 includes a lifting hydraulic cylinder 51 and a guide telescopic rod 52. The lifting hydraulic cylinder 51 is connected to the mounting plate 111 and is arranged in a direction perpendicular to the mounting plate 111. The lifting hydraulic cylinder 51 is located at the center of the mounting plate 111. The lifting plate 4 is connected to the end of the piston rod of the lifting hydraulic cylinder 51. The guide telescopic rod 52 is connected between the mounting plate 111 and the lifting plate 4 and is arranged in a direction perpendicular to the mounting plate 111. The guide telescopic rod 52 is provided at each of the four corners of the mounting plate 111.
[0023] The adjustment assembly 7 includes a connecting frame 71, a rotating shaft 72, a fixed bearing 73, and an adjustment motor 74. The connecting frame 71 is connected to the push cylinder 6, the rotating shaft 72 is connected to the connecting frame 71, and the rotating shaft 72 is provided on opposite sides of the connecting frame 71. The fixed bearing 73 is connected to the connecting frame 71, and the rotating shaft 72 is connected inside the fixed bearing 73. The adjustment motor 74 is connected to the fixed frame 41, and the rotating shaft 72 is coaxially connected to the output shaft of the adjustment motor 74 through a coupling.
[0024] The adjustable motor 74 has a built-in angle sensor, which can be used to precisely adjust the angle of the drilling head 611.
[0025] The implementation principle of the flywheel oblique hole processing device in this application embodiment is as follows: During operation, the flywheel is positioned on the processing table 2 by the positioning column 21, and the connecting plate 33 is moved by the clamping cylinder 32 so that the four clamping blocks 34 clamp and fix the flywheel. Then, according to the drilling requirements, the rotating shaft 72 is driven to rotate by the adjusting motor 74, thereby rotating the pushing cylinder 6 and the drilling head 611 to adjust the drilling angle of the drilling head 611. According to the size of the flywheel, the height of the drilling head 611 is adjusted by the lifting hydraulic cylinder 51. Then, the drilling head 611 is brought closer to the flywheel by the servo slide rail 11. After that, the pushing cylinder 6 pushes the drilling head 611 to perform drilling operations on the flywheel, thereby achieving the effect of making the flywheel processing device applicable to various sizes of flywheels and processing requirements, and improving its practicality.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of this utility model, and the protection scope of this utility model is not limited to the above embodiments. All technical solutions within the scope of this utility model's concept are within the protection scope of this utility model. It should be pointed out that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A flywheel oblique hole machining device, characterized in that: The system includes a base (1), a processing table (2) connected to the base (1), a clamping assembly (3) for clamping a flywheel on the processing table (2), a servo slide rail (11) connected to the base (1), the axis of the servo slide rail (11) being set toward the processing table (2), a mounting plate (111) connected to the slide of the servo slide rail (11), a lifting plate (4) provided on the mounting plate (111), a lifting assembly (5) for driving the lifting plate (4) provided on the mounting plate (111), a fixed frame (41) connected to the lifting plate (4), a push cylinder (6) rotatably connected to the fixed frame (41), an adjustment assembly (7) for adjusting the rotation angle of the push cylinder (6) provided on the fixed frame (41), a mounting frame (61) connected to the piston rod of the push cylinder (6), and a drilling head (611) connected to the mounting frame (61).
2. The flywheel oblique hole machining device according to claim 1, characterized in that: The clamping assembly (3) includes a fixed plate (31), clamping cylinders (32), a connecting plate (33), and clamping blocks (34). The fixed plate (31) is connected to the side wall of the processing table (2) and is arranged in a direction parallel to the surface of the processing table (2). The fixed plate (31) is provided on two opposite side walls of the processing table (2). The clamping cylinders (32) are connected to the fixed plate (31), and the two clamping cylinders (32) are connected to each other. In this configuration, the connecting plate (33) is connected to the piston rod of the clamping cylinder (32). The connecting plate (33) is arranged in a direction perpendicular to the piston rod of the clamping cylinder (32). The clamping block (34) is connected to the connecting plate (33). Two clamping blocks (34) are provided on the connecting plate (33). The two clamping blocks (34) are symmetrically arranged with the axis of the piston rod of the clamping cylinder (32) as the axis of symmetry. The ends of the clamping blocks (34) are rounded.
3. The flywheel oblique hole machining device according to claim 1, characterized in that: The machining table (2) is connected to a positioning post (21), which is set in a direction perpendicular to the machining table (2). The positioning post (21) is located at the center of the machining table (2) and can pass through the shaft hole of the flywheel.
4. The flywheel oblique hole machining device according to claim 1, characterized in that: The lifting assembly (5) includes a lifting hydraulic cylinder (51) and a guide telescopic rod (52). The lifting hydraulic cylinder (51) is connected to the mounting plate (111). The lifting hydraulic cylinder (51) is arranged in a direction perpendicular to the mounting plate (111). The lifting hydraulic cylinder (51) is located at the center of the mounting plate (111). The lifting plate (4) is connected to the end of the piston rod of the lifting hydraulic cylinder (51). The guide telescopic rod (52) is connected between the mounting plate (111) and the lifting plate (4). The guide telescopic rod (52) is arranged in a direction perpendicular to the mounting plate (111). The guide telescopic rod (52) is provided at each of the four corners of the mounting plate (111).
5. The flywheel oblique hole machining device according to claim 1, characterized in that: The adjustment assembly (7) includes a connecting frame (71), a rotating shaft (72), a fixed bearing (73), and an adjustment motor (74). The connecting frame (71) is connected to the push cylinder (6). The rotating shaft (72) is connected to the connecting frame (71). The rotating shaft (72) is provided on both opposite sides of the connecting frame (71). The fixed bearing (73) is connected to the connecting frame (71). The rotating shaft (72) is connected inside the fixed bearing (73). The adjustment motor (74) is connected to the fixed frame (41). The rotating shaft (72) is coaxially connected to the output shaft of the adjustment motor (74) through a coupling.
6. The flywheel oblique hole machining device according to claim 5, characterized in that: The regulating motor (74) has a built-in angle sensor.