Adjustable plate cutting equipment

By designing an adjustable cutting device, the problem that the plate cutting equipment in the prior art can only cut plates of fixed sizes is solved, and flexible cutting of plates of different sizes and thicknesses is achieved, thereby improving work efficiency and equipment utilization.

CN223476422UActive Publication Date: 2025-10-28SUZHOU JINFUMAI RUIJING MASCH CO LTD
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Patent Information

Application Number
CN202422931745.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-28
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing plate cutting equipment can only cut into fixed sizes, requiring the replacement of different cutting molds or adjustment of saw blade spacing, resulting in cumbersome operation and low efficiency.

Method used

An adjustable plate cutting device is designed, which includes a cutting mechanism and a loading mechanism. Flexible cutting of plates of different sizes and thicknesses can be achieved through height adjustment components and limiting components. The cutting mechanism consists of a first transverse module and a cutting component. The loading mechanism achieves stable clamping of the plate and cutting depth adjustment through a base, a loading plate and a height adjustment component.

Benefits of technology

It improves the automation level of plate cutting, simplifies the operation process, improves work efficiency, and adapts to the cutting needs of plates of different sizes and thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an adjustable plate cutting device which comprises a machine table, a cutting mechanism and a material carrying mechanism, the cutting mechanism and the material carrying mechanism are arranged on the machine table, and the cutting mechanism is erected above the material carrying mechanism through a supporting frame. The cutting mechanism comprises a first transverse moving module and a cutting machine arranged at the moving end of the first transverse moving module, and the first transverse moving module drives the cutting machine to move in the first direction so as to conduct cutting. The material carrying mechanism comprises a base, a material carrying plate arranged on the base and a height adjusting component used for adjusting the height of the material carrying plate, the material carrying plate comprises a base body part and a bearing part arranged on the base body part, the bearing part is provided with a cutting channel formed in the first direction in a penetrating mode, the bearing part is provided with a limiting component, and the height adjusting component is used for adjusting the height of the material carrying plate. The plate position is limited. In this way, cutting of plates of different models can be met, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing technology, and in particular to an adjustable sheet metal cutting device. Background Technology

[0002] Sheet metal refers to standard-sized flat rectangular building material sheets, including metal sheets made by forging, rolling, or casting, such as steel plates or iron plates. Sheet metal is very commonly used in industrial manufacturing. In the field of sheet metal processing and production, the process requires cutting the sheet metal, which is usually done using sheet metal cutting equipment. The saw blade of the cutting equipment is usually circular, and during operation, the circular saw blade is driven by a motor to rotate continuously.

[0003] In existing technologies, sheet metal cutting equipment can usually only cut to fixed sizes. For sheets of different sizes, different cutting dies need to be changed or the saw blade spacing needs to be adjusted according to the thickness, length and width of the sheet. The adjustment process is cumbersome and the work efficiency is low. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an adjustable sheet metal cutting device with a simple structure that effectively improves work efficiency.

[0005] The main components of this utility model include: a machine base, a cutting mechanism and a material loading mechanism disposed on the machine base, wherein the cutting mechanism is supported above the material loading mechanism by a support frame.

[0006] The cutting mechanism includes a first transverse module disposed on the support frame and a cutting component disposed on the moving end of the first transverse module. The first transverse module drives the cutting component to move along a first direction to perform cutting.

[0007] The material loading mechanism includes a base, a material loading plate placed on the base, and a height adjusting member for adjusting the height of the material loading plate. The material loading plate includes a base portion and a support portion placed on the base portion. The support portion has a cutting channel extending through in a first direction. A limiting member is disposed on the support portion to limit the position of the material.

[0008] Preferably, the height adjustment component includes a mounting base fixed below the base, on which a threaded shaft and a transmission shaft are rotatably mounted. The threaded shaft extends vertically and is circumferentially fitted with a driven gear. The transmission shaft extends horizontally and is fitted with a driving gear at one end. The driving gear and the driven gear mesh with each other. A threaded sleeve is fixed below the material carrier plate. The end of the threaded shaft is threaded into the threaded sleeve. A handwheel is disposed at the end of the transmission shaft away from the driving gear.

[0009] Preferably, the limiting member includes a first limiting member for limiting the horizontal position of the plate and a second limiting member for limiting the vertical position of the plate.

[0010] Preferably, the first limiting member includes: an adjustment groove extending along a first direction on the supporting portion, two sets of adjustment side plates slidably disposed in the adjustment groove, and a quick-locking mechanism disposed on the adjustment side plates, wherein the two sets of adjustment side plates form a clamping area that limits the horizontal position of the plate.

[0011] Preferably, the adjustment groove is configured as an inverted T-shaped structure.

[0012] Preferably, the second limiting member includes: a lower pressure plate movably disposed above the support portion, locking screws disposed at both ends of the lower pressure plate along the first direction, and locking holes correspondingly opened on the support portion, wherein the lower end of the locking screw is threadedly engaged with the locking hole.

[0013] Preferably, the cutting channel divides the supporting portion into two sub-supporting portions arranged along a second direction, the second direction being perpendicular to the first direction, and the limiting member is provided in two sets, respectively disposed on the two sub-supporting portions.

[0014] Preferably, a guide member is provided between the base and the material carrier plate. The guide member includes a guide sleeve disposed on the base and a guide rod disposed on the material carrier plate, and the guide rod is inserted into the guide sleeve.

[0015] Preferably, the cutting component includes a saw blade and a rotary motor that drives the saw blade to rotate in a first direction.

[0016] The beneficial effects of this utility model are as follows: the limiting component can clamp plates of different sizes, and the height adjustment component can cut plates of different thicknesses or change the cutting depth of the plates without changing the position of the cutting mechanism or changing the cutting equipment, thereby improving the level of automation and avoiding the problems of complicated operation and low efficiency caused by low automation. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a preferred embodiment;

[0018] Figure 2 This is a three-dimensional structural diagram of the material loading mechanism in a preferred embodiment;

[0019] Figure 3 A three-dimensional structural diagram of the material loading mechanism without the base in a preferred embodiment;

[0020] Figure 4This is a three-dimensional structural diagram of the material carrier plate and the limiting member in a preferred embodiment;

[0021] Figure label:

[0022] 1. Machine base; 2. Cutting mechanism; 3. Material loading mechanism; 4. Sheet material;

[0023] 21. Support frame; 22. First transverse module; 23. Cutting component; 231. Rotary motor; 232. Saw blade;

[0024] 31. Base; 32. Carrier plate; 321. Base part; 322. Support part; 3221. Cutting channel; 3222. Sub-support part; 33. Height adjustment component; 331. Mounting seat; 332. Threaded sleeve; 333. Threaded shaft; 334. Driven gear; 335. Drive shaft; 336. Drive gear; 337. Handwheel; 338. Locking component; 34. Limiting component; 341. First limiting component; 3411. Adjustment groove; 3412. Adjustment side plate; 3413. Quick lock mechanism; 342. Second limiting component; 3421. Lower pressure plate; 3422. Locking screw; 35. Guide component; 351. Guide sleeve; 352. Guide rod. Detailed Implementation

[0025] The technical solution protected by this utility model will be described in detail below with reference to the accompanying drawings.

[0026] like Figure 1 and 2 As shown, this application proposes an adjustable sheet metal cutting device, which includes a machine base 1, a cutting mechanism 2 and a loading mechanism 3 configured on the machine base 1. The loading mechanism 3 can accommodate different types of sheet metal 4. The cutting mechanism 2 is mounted above the loading mechanism 3 via a support frame 21 and is used to cut the sheet metal 4 on the loading mechanism 3. There is no need to select different cutting mechanisms according to the size of the profile, which can effectively improve work efficiency and increase the overall utilization rate of the equipment.

[0027] like Figure 1 As shown, the cutting mechanism 2 includes a first transverse module 22 mounted on a support frame 21 and a cutting component 23 disposed on the moving end of the first transverse module 22. The first transverse module 22 drives the cutting component 23 to reciprocate along a first direction to complete the cutting action. In this embodiment, the cutting component 23 includes a saw blade and a rotary motor that drives the saw blade to rotate along the first direction. The saw blade rotates at high speed to complete the cutting. Preferably, in one embodiment, the first transverse module can be composed of a motor, a lead screw, and a slide rail.

[0028] like Figure 1-3As shown, the material loading mechanism 3 includes a base 31, a material loading plate 32 placed on the base 31, and a height adjustment component 33 for adjusting the height of the material loading plate 32. The height adjustment component 33 can adjust the height difference between the material loading plate 32 and the base 31, thereby adjusting the height between the upper surface of the material loading plate 32 and the saw blade 232 according to the thickness of the profile, controlling the cutting depth, and ensuring that profiles of different thicknesses can be cut. The height adjustment component 33 includes a mounting base 331 fixed below the base 31. A threaded shaft 333 and a transmission shaft 335 are rotatably mounted on the mounting base 331. The transmission shaft 335 extends horizontally and is connected to a drive gear 336 at one end and a handwheel 337 at the other end. The threaded shaft 333 extends vertically and is circumferentially fitted with a driven gear 334. The drive gear 336 and the driven gear 334 mesh with each other, that is, the rotation of the drive gear 336 drives the driven gear 334 to rotate. A threaded sleeve 332 is fixedly provided on the lower end face of the loading plate 32. The end of the threaded shaft 333 is threadedly engaged in the threaded sleeve 332. When the threaded shaft 333 rotates, the threaded sleeve 332 moves up and down along the threaded shaft 333. The specific height adjustment process is as follows: the operator turns the handwheel 337, the drive shaft 335 rotates, which drives the drive gear 336 to rotate. The driven gear 334, which meshes with the drive gear 336, rotates, which drives the threaded shaft 333 to rotate. The threaded sleeve 332, which is threadedly engaged with the threaded shaft 333, and the loading plate 32 connected to the threaded sleeve 332 move up and down. Preferably, a locking member 338 is provided on the base 31. The drive shaft 335 passes through the locking member 338. The locking member 338 can clamp the drive shaft 335 by tightening the screw to fix the state of the drive shaft 335, that is, fix the height of the loading plate 32, and prevent accidental activation of the handwheel, which would cause the drive shaft 335 to rotate and change the height of the loading plate 32. The height adjustment process of the carrier plate is simple and can be used for plates of different thicknesses, offering high flexibility.

[0029] like Figure 1-3 As shown, preferably, a guide member 35 is provided between the base 31 and the material carrier plate 32. The guide member 35 includes a guide sleeve 351 disposed on the base 31 and a guide rod 352 disposed on the material carrier plate 32. The guide rod 352 is inserted into the guide sleeve 351 to improve the stability of the material carrier plate 32 during the lifting process.

[0030] like Figure 1-4As shown, the carrier plate 32 includes a base portion 321 and a support portion 322 positioned above the base portion 321. The support portion 322 has a cutting channel 3221 extending along a first direction, dividing the support portion 322 into two sub-support portions 3222 spaced apart along a second direction, which is perpendicular to the first direction. The base portion 321 maintains the integrity of the carrier plate 32, while the support portion 322 supports the plate. The saw blade 232 can move along the cutting channel 3221 to perform cutting, thereby improving the accuracy of the cutting line. Limiting members 34 are respectively arranged on the sub-support portions 3222, which can be used to limit the position of the plate on the support portion 322 without interfering with the cutting path of the cutting member 23.

[0031] like Figure 1-4 As shown, the limiting member 34 includes a first limiting member 341 for limiting the horizontal position of the board and a second limiting member 342 for limiting the vertical position of the board. The first limiting member 341 includes: an adjustment groove 3411 extending along a first direction on the support portion 322; two sets of adjusting side plates 3412 slidably disposed within the adjustment groove 3411; and a quick-locking mechanism 3413 disposed on the adjusting side plates 3412. The adjusting side plates 3412 both extend along a second direction, and the two sets of adjusting side plates 3412 together form a clamping area for limiting the board. The distance between the two sets of adjusting side plates 3412 is manually adjusted to accommodate the length of the board, so that the adjusting side plates 3412 abut against both ends of the board. Then, the quick-locking mechanism 3413 locks the position of the adjusting side plates, thereby limiting the board in the horizontal direction. Preferably, in this embodiment, the adjustment groove 3411 is configured as an inverted T-shaped mechanism to restrict the adjustment side plate 3412 in the vertical direction within the adjustment groove 3411, preventing the adjustment side plate 3412 from detaching from the adjustment groove 3411 during the adjustment process.

[0032] like Figure 1-4 As shown, the second limiting member 342 includes: a lower pressure plate 3421 movably disposed above the support portion 322, locking screws 3422 disposed at both ends of the lower pressure plate 3421, and locking holes correspondingly opened on the support portion 322. The lower end of the locking screw 3422 is threadedly engaged with the locking hole. The lower pressure plate 3421 is pressed onto the end face of the sheet material, and then the locking screws 3422 at both ends of the lower pressure plate 3421 are tightened into the locking holes, so that the lower pressure plate 3421 is pressed against the sheet material, thereby limiting the sheet material in the vertical direction. Preferably, two sets of lower pressure plates 3421 are disposed on both sides of the cutting channel 3221 along the second direction to press the sheet material, improve the flatness of the cut edge of the sheet material, and prevent curling.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An adjustable sheet metal cutting device, characterized in that, Mainly includes: A machine platform, comprising a cutting mechanism and a material loading mechanism mounted on the machine platform, wherein the cutting mechanism is supported above the material loading mechanism by a support frame. The cutting mechanism includes a first transverse module disposed on the support frame and a cutting component disposed on the moving end of the first transverse module. The first transverse module drives the cutting component to move along a first direction to perform cutting. The material loading mechanism includes a base, a material loading plate placed on the base, and a height adjusting member for adjusting the height of the material loading plate. The material loading plate includes a base portion and a support portion placed on the base portion. The support portion has a cutting channel extending through in a first direction. A limiting member is disposed on the support portion to limit the position of the material.

2. The adjustable sheet metal cutting equipment according to claim 1, characterized in that, The height adjustment component includes a mounting base fixed below the base. A threaded shaft and a transmission shaft are rotatably mounted on the mounting base. The threaded shaft extends vertically and is circumferentially fitted with a driven gear. The transmission shaft extends horizontally and is fitted with a driving gear at one end. The driving gear and the driven gear mesh with each other. A threaded sleeve is fixed below the material carrier plate. The end of the threaded shaft is threaded into the threaded sleeve. A handwheel is disposed at the end of the transmission shaft away from the driving gear.

3. The adjustable sheet metal cutting equipment according to claim 1, characterized in that, The limiting component includes a first limiting component for limiting the horizontal position of the plate and a second limiting component for limiting the vertical position of the plate.

4. The adjustable sheet metal cutting equipment according to claim 3, characterized in that, The first limiting member includes: an adjustment groove extending along a first direction on the supporting part, two sets of adjustment side plates slidably disposed in the adjustment groove, and a quick-locking mechanism disposed on the adjustment side plates, wherein the two sets of adjustment side plates form a clamping area that limits the horizontal position of the plate.

5. The adjustable sheet metal cutting equipment according to claim 4, characterized in that, The adjustment groove is configured as an inverted T-shaped structure.

6. The adjustable sheet metal cutting equipment according to claim 3, characterized in that, The second limiting member includes: a lower pressure plate movably disposed above the support portion, locking screws disposed at both ends of the lower pressure plate along the first direction, and corresponding locking holes opened on the support portion, wherein the lower end of the locking screw is threadedly engaged with the locking hole.

7. The adjustable sheet metal cutting equipment according to claim 1, characterized in that, The cutting channel divides the supporting part into two sub-supporting parts arranged along the second direction, which is perpendicular to the first direction. Two sets of limiting members are provided, respectively disposed on the two sub-supporting parts.

8. The adjustable sheet metal cutting equipment according to claim 1, characterized in that, A guide member is provided between the base and the material carrier plate. The guide member includes a guide sleeve disposed on the base and a guide rod disposed on the material carrier plate. The guide rod is inserted into the guide sleeve.

9. The adjustable sheet metal cutting device according to claim 1, characterized in that, The cutting component includes a saw blade and a rotary motor that drives the saw blade to rotate in a first direction.