High-precision automatic aluminum profile cutting machine

By using a mechanically driven rotating turntable to adjust the cutter angle and clamping components to fix the aluminum profile, the problem of manual placement and angle adjustment in existing aluminum profile cutting machines is solved, realizing an automated cutting process and improving production efficiency and precision.

CN223476424UActive Publication Date: 2025-10-28FOSHAN GUANGYA CURTAIN WALL & WINDOW DOOR SYST ENG CO LTD
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Patent Information

Application Number
CN202422965986.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing aluminum profile cutting machines require manual placement of materials one by one, and the cutting angle of the blades is not easy to adjust, resulting in low production efficiency and high labor intensity.

Method used

The machine uses a mechanical transmission method to rotate the turntable to adjust the angle of the cutting tool, and combines clamping components to automatically fix the aluminum profile, thus realizing an automated cutting process. It also uses a storage bin and lifting components to achieve automatic feeding.

Benefits of technology

It improves production efficiency, reduces manual operation time and labor intensity, and achieves high-precision automated cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-precision automatic aluminum profile cutting machine, which relates to the technical field of automation equipment, and comprises a rack, a cutting table is arranged on the top surface of the rack, a turntable is rotatably connected in a circular hole on the top surface of the cutting table, a cutter is embedded in a mounting port of the turntable, and a baffle is fixed on the top surface of the cutting table. Clamping pieces are installed on the front face of the baffle and the top face of the cutting table correspondingly, a base is rotationally connected into a round hole in the bottom of the rack, a connecting frame is installed between the base and the rotating disc, a movable frame is arranged on the back face of the rack, and one end of the movable frame is connected with a movable clamp. Automatic adjustment of the cutter is achieved, the aluminum profile can be automatically clamped and fixed in the cutting process in cooperation with the set position of the clamping piece, automation of the whole cutting process is achieved, production efficiency is greatly improved, and manual operation time and labor intensity are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a high-precision automatic aluminum profile cutting machine. Background Technology

[0002] Aluminum profiles are widely used in people's production and daily life, such as aluminum alloy doors and windows, aluminum alloy security windows, etc. When processing aluminum profiles, they need to be cut into different lengths according to customer needs.

[0003] According to patent publication number CN215145260U, an aluminum profile cutting machine is disclosed. The aluminum profile cutting machine includes a worktable, a clamping mechanism, a pushing mechanism, a reciprocating mechanism, and a collecting mechanism. A fixed frame is fixedly installed on the side wall of the worktable. Two sets of symmetrically arranged cylinders are fixedly installed on the top two edges of the fixed frame. Push rods are fixedly installed at the output ends of the cylinders, and pressure plates are fixedly installed at the bottom of the push rods. A box is fixedly installed at the top edge of the worktable. The pushing mechanism is installed on the side wall of the box, and the reciprocating mechanism is installed inside the box. A support plate is fixedly installed on the side wall of the worktable, and the collecting mechanism is installed on top of the support plate. The aluminum profile cutting machine provided by this utility model has the advantage of automatically unloading and collecting the cut aluminum profiles, avoiding injury from manual handling.

[0004] The above describes aluminum profile cutting machines. Traditional aluminum profile cutting machines usually require manual placement of aluminum profiles one by one. Furthermore, traditional cutting tools are usually fixed, making it inconvenient for personnel to quickly adjust the cutting angle according to cutting requirements. Each cut requires repositioning of the aluminum profile, and additional operations are required when changing the tool angle. The whole process is time-consuming and labor-intensive. Utility Model Content

[0005] The purpose of this invention is to solve the technical problems in the existing cutting machine that require manual placement of aluminum profiles one by one and that the cutting angle of the blade is not easy to adjust, and to propose a high-precision automatic aluminum profile cutting machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-precision automatic aluminum profile cutting machine, comprising a frame, a cutting table on the top surface of the frame, a turntable rotatably connected to a circular hole on the top surface of the cutting table, a cutting tool being fitted into the mounting opening of the turntable, a baffle fixed on the top surface of the cutting table, clamping components respectively installed on the front of the baffle and the top surface of the cutting table, a base rotatably connected to a circular hole at the bottom of the frame, a connecting frame installed between the base and the turntable, a movable frame on the back of the frame, and a movable clamp connected to one end of the movable frame.

[0007] As can be seen, in the above technical solution, the angle of the cutting tool is adjusted by rotating the turntable through mechanical transmission, which realizes the automatic adjustment of the tool. With the position set by the clamping parts, the aluminum profile can be automatically tightened and fixed during the cutting process. The entire cutting process is automated, which greatly improves production efficiency and reduces the time and labor intensity of manual operation.

[0008] Preferably, a rotating component is bolted inside the frame, and gears are respectively installed on the rotating end of the rotating component and the top surface of the base, and the two gears mesh with each other.

[0009] As can be seen, in the above technical solution, the rotating component can drive the base to rotate under the action of the gear, and the base, together with the connecting frame above and the turntable, rotate together.

[0010] Preferably, a lead screw is connected in the mounting groove on the back of the frame, and the moving end of the moving frame is sleeved on the surface of the lead screw, and the moving end of the moving frame is rectangular.

[0011] As can be seen, in the above technical solution, the movable frame can move with the rotation of the lead screw. At the same time, the movable end of the movable frame and the mounting groove on the back of the frame are also rectangular and cooperate with each other, so that the movable frame can move linearly when the lead screw rotates.

[0012] Preferably, a distance measuring element is fixed on one side of the baffle, and the distance measuring element is horizontally aligned with the position of the movable frame.

[0013] As can be seen, in the above technical solution, the rangefinder can measure the distance between the moving frame and the instrument, thereby achieving the effect of precise cutting.

[0014] Preferably, a storage box is bolted to the other side of the frame, and a lifting component is fixed to the bottom surface inside the storage box.

[0015] As can be seen, in the above technical solution, the lifting component can raise the internal material so that the stacked material reaches the position where the moving fixture holds it.

[0016] Preferably, the groove on the front of the baffle corresponds to the arc on the surface of the disc, and the clamping member on the baffle is perpendicular to the top surface of the cutting table, and the clamping member on the top surface of the cutting table is perpendicular to the front of the baffle.

[0017] As can be seen, in the above technical solution, the baffle includes a groove, which is equivalent to an arc groove. It is mainly used to ensure that the disc and the cutter can move and work normally. At the same time, the clamping parts clamp the material from the top and front surfaces, which greatly improves the stability of the equipment during cutting.

[0018] Beneficial effects

[0019] In this invention, the angle of the cutting tool is adjusted by rotating the turntable through mechanical transmission, thus achieving automatic tool adjustment. Combined with the position set by the clamping components, the aluminum profile is automatically clamped and fixed during the cutting process. After cutting, the aluminum profile moves again, and this process is repeated until cutting is complete. The entire cutting process is automated, greatly improving production efficiency and reducing manual operation time and labor intensity. Simultaneously, the storage box can hold multiple sets of aluminum profiles to be cut. After cutting, the moving fixture is moved, and the aluminum profile in the storage box is automatically fed into the moving fixture position via the lifting components. The aluminum profile rises until it is level with the cutting table. At this point, the moving fixture clamps the material to be cut and moves it horizontally to the cutting position, thereby achieving automatic feeding and improving production efficiency. Attached Figure Description

[0020] Figure 1 This is a perspective view of the present utility model;

[0021] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 3 It is a rear view of the utility model;

[0023] Figure 4 This is a structural diagram of the internal structure of the storage box of this utility model;

[0024] Figure 5 This is a diagram of the internal structure of the frame of this utility model.

[0025] Reference numerals: 1. Frame; 2. Cutting table; 3. Clamping component; 4. Turntable; 5. Cutting tool; 6. Connecting frame; 7. Base; 8. Gear; 9. Rotating component; 10. Storage box; 11. Lifting component; 12. Moving fixture; 13. Moving frame; 14. Lead screw; 15. Distance measuring component; 16. Baffle. Detailed Implementation

[0026] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0027] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific embodiment:

[0029] Reference Figure 1-5A high-precision automatic aluminum profile cutting machine includes a frame 1, a cutting table 2 on the top surface of the frame 1, a turntable 4 rotatably connected to a circular hole on the top surface of the cutting table 2, and a cutting tool 5 fitted into the mounting opening of the turntable 4. A clamping element 3 is located above the cutting table 2. The aluminum profile to be cut moves along the cutting table 2 of the frame 1 and, after moving to a fixed distance, is clamped and fixed by the clamping element 3. The aluminum profile is then cut by rotating the cutting tool 5. According to the required cutting requirements, the turntable 4 can be rotated, thereby rotating the cutting tool 5 to adjust the cutting angle to meet different cutting needs. A base 7 is rotatably connected to a circular hole at the bottom of the frame 1, and a connecting frame 6 is installed between the base 7 and the turntable 4. It should be noted that the turntable 4 is located in the opening on the top surface of the cutting table 2 and can rotate inside it. At the same time, the cutting tool 5 is connected to the bottom surface of the turntable 4 via the connecting frame 6, and a cutting motor is added to the cutting tool 5 to enable... Its rotation, while the bottom of the connecting frame 6 is connected to the base 7 via a lifting cylinder, the base 7 can also rotate within the interface on the bottom surface of the frame 1. When the cutting angle needs to be adjusted, the cutting angle of the tool 5 can be changed simply by rotating the turntable 4. Under normal circumstances, the tool 5 is located inside the frame 1 by lifting. During cutting, the tool 5 is raised by the lifting cylinder, so that the tool 5 gradually extends from the cutting opening on the top surface of the turntable 4 to the outside to cut the material. A rotating component 9 is bolted inside the frame 1. Gears 8 are respectively installed on the rotating end of the rotating component 9 and the top surface of the base 7, and the two gears 8 mesh with each other. A gear 8 is fixed on the top surface of the base 7 and meshes with the gear 8 on the rotating component 9. The rotating component 9 is a motor mainly used to drive the base 7 and the turntable 4 above it. The rotating component 9 works and can make the base 7 rotate under the action of the gear 8, and the turntable 4 rotates under the connection of the connecting frame 6, realizing automated rotation.

[0030] A baffle 16 is fixed to the top surface of the cutting table 2. Clamping elements 3 are installed on the front of the baffle 16 and the top surface of the cutting table 2, respectively. When the material is moved to the desired cutting position, the clamping elements 3 clamp the material. The clamping elements 3 consist of a bracket, a clamping cylinder, and rubber clamping plates. The clamping elements 3 clamp and fix the material from above and from the front. Then, the cutter 5 is activated to complete the cutting of the material. The groove on the front of the baffle 16 corresponds to the arc on the surface of the disc, and the clamping elements 3 on the baffle 16 are perpendicular to each other. The clamping member 3 is perpendicular to the top surface of the cutting table 2 and perpendicular to the front of the baffle 16. The baffle 16 is perpendicular to the top surface of the cutting table 2 of the frame 1. The baffle 16 includes an arc groove, which is mainly used to ensure that the disc and the tool 5 can move and work normally. When the material moves, one side of the material can be moved in close contact with the baffle 16. The baffle 16 can be used as a reference to facilitate the placement of the material on the cutting table 2. At the same time, when the clamping member 3 clamps the material, it can make the material stick to one side of the baffle 16, thereby preventing the material from shifting during cutting.

[0031] A movable frame 13 is provided on the back of the frame 1. One end of the movable frame 13 is connected to a movable clamp 12. The movable clamp 12 is also composed of components such as a cylinder, clamp, and bracket, and is fixed on the movable frame 13. The movable clamp 12 clamps one end of the material, and the material is moved together by the movement of the movable frame 13 to complete the cutting, realizing the function of automatic material movement. When the material is moved, it can push the material being cut until it is discharged and recycled from the frame 1. A lead screw 14 is connected in the mounting groove on the back of the frame 1, and the moving end of the movable frame 13 is sleeved on the surface of the lead screw 14. Furthermore, the moving end of the moving frame 13 is rectangular, and a distance measuring element 15 is fixed on one side of the baffle 16. The distance measuring element 15 is horizontally aligned with the moving frame 13. To further explain, the moving end of the moving frame 13 is threadedly connected to the lead screw 14 mounted on the back of the frame 1. The lead screw 14 can be driven by a motor to rotate. At the same time, the moving end of the moving frame 13 can move along the surface of the lead screw 14 and, in conjunction with the distance measuring element 15, measure the distance from the instrument to one end of the moving frame 13, thereby determining whether the material being cut has moved to a fixed position, improving the accuracy during cutting. The distance measuring element 15 is a laser rangefinder.

[0032] The other side of the frame 1 is bolted to a storage box 10. The bottom surface inside the storage box 10 is fixed with a lifting component 11. The storage box 10 is located on the side of the frame 1. Inside it are the lifting component 11 and a push plate. The lifting component 11 can also be a cylinder, mainly used to push the push plate and the aluminum profile material stacked above to rise together. Multiple materials can be stacked in advance. After the material held by the moving clamp 12 is cut, it can be returned to its original position. The aluminum profile in the storage box 10 rises to the position held by the moving clamp 12. After being held, the newly held material can be moved along the top surface of the aluminum profile stacked below until the other end of the held aluminum profile is moved to the cutting table 2 to complete the feeding and continue to be cut. The operation is repeated in sequence.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-precision automatic aluminum profile cutting machine, comprising a frame (1), characterized in that: The top surface of the frame (1) is provided with a cutting table (2), and a turntable (4) is rotatably connected in the round hole on the top surface of the cutting table (2). A cutting tool (5) is embedded in the mounting port of the turntable (4). A baffle (16) is fixed on the top surface of the cutting table (2). Clamping parts (3) are respectively installed on the front of the baffle (16) and the top surface of the cutting table (2). A base (7) is rotatably connected in the round hole at the bottom of the frame (1). A connecting frame (6) is installed between the base (7) and the turntable (4). A movable frame (13) is provided on the back of the frame (1). A movable clamp (12) is connected to one end of the movable frame (13).

2. The high-precision automatic aluminum profile cutting machine according to claim 1, characterized in that: The frame (1) is bolted with a rotating part (9), and gears (8) are respectively installed on the rotating end of the rotating part (9) and the top surface of the base (7), and the two gears (8) mesh with each other.

3. The high-precision automatic aluminum profile cutting machine according to claim 1, characterized in that: A lead screw (14) is connected in the mounting groove on the back of the frame (1), and the moving end of the moving frame (13) is sleeved on the surface of the lead screw (14), and the moving end of the moving frame (13) is rectangular.

4. The high-precision automatic aluminum profile cutting machine according to claim 1, characterized in that: A rangefinder (15) is fixed on one side of the baffle (16), and the rangefinder (15) is level with the position of the moving frame (13).

5. A high-precision automatic aluminum profile cutting machine according to claim 1, characterized in that: The other side of the frame (1) is bolted to a storage box (10), and a lifting component (11) is fixed to the bottom surface inside the storage box (10).

6. The high-precision automatic aluminum profile cutting machine according to claim 1, characterized in that: The groove on the front of the baffle (16) corresponds to the arc on the surface of the disc, and the clamping member (3) on the baffle (16) is perpendicular to the top surface of the cutting table (2), and the clamping member (3) on the top surface of the cutting table (2) is perpendicular to the front of the baffle (16).

Citation Information

Patent Citations

  • Aluminum profile cutting machine

    CN215145260U