Air outlet mesh enclosure welding device
By designing an exhaust mesh welding device that includes a base, transfer components, fixing components, and cooling components, the problems of welding material positioning and finished product stacking were solved, achieving efficient welding and rapid, neat stacking, thus improving production efficiency and quality.
Patent Information
- Application Number
- CN202423012699.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing air outlet mesh welding device is difficult to stably position the welding material, resulting in low welding quality and efficiency. After welding, the materials cannot be quickly and neatly stacked, affecting production efficiency.
An air outlet mesh welding device was designed, comprising a base, a transfer component, a fixing component, a welding component, and a cooling component. The transfer component quickly stacks finished products, the welding component positions the materials, and the cooling component lowers the welding temperature, ensuring welding quality and efficiency.
It improves welding quality and efficiency, enables rapid positioning of welding materials and neat stacking of finished products, prevents welding materials from shifting, reduces welding temperature, and increases production efficiency.
Smart Images
Figure CN223476741U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of air outlet mesh cover welding device, specifically an air outlet mesh cover welding device. Background Technology
[0002] The exhaust mesh welding device works by arranging the iron rings and frame neatly and then using a handheld welding machine to weld the intersections of the iron rings and frame together to form a mesh structure, which facilitates the protection of ventilation equipment.
[0003] Existing air outlet mesh welding devices have limitations in welding quality and efficiency because they cannot stably position the welding material in the same location. In addition, after welding, the high temperature at the weld point makes it difficult to quickly and neatly stack the meshes together. Therefore, we need to propose an air outlet mesh welding device. Utility Model Content
[0004] The purpose of this invention is to provide a welding device for air outlet mesh covers, which has the advantages of positioning welding materials and quickly and neatly stacking welded products together, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an air outlet mesh welding device, comprising a base, wherein a transfer component for stacking and organizing the welded finished products is slidably embedded on one side of the top of the base, and a fixing component for limiting the transfer component is installed on one side inside the base.
[0006] Support plates are installed on both sides of the top of the base, and a table is installed on the top of the support plates. A welding component for positioning the welding material of the air outlet mesh is installed on one side of the top of the table. A groove is opened on one side of the top of the table, and the groove is located above the moving component.
[0007] A cooling component for cooling and protecting the welding assembly is installed on the other side of the top of the base, and a flexible hose connects the cooling component and the welding assembly.
[0008] Preferably, the transfer assembly includes a moving block and roller grooves, with rollers installed at the corners on both sides of the moving block, and the rollers are rotatably disposed within the roller grooves.
[0009] Preferably, a stop block is installed on the top of the movable block, a fixing rod is installed on the top of the stop block, and a binding groove is also provided on the top of the stop block, the binding groove being formed between the fixing rods.
[0010] Preferably, the fixing component includes a sliding groove and a placement groove, the sliding groove being formed on one side of the base, and the placement groove being formed on the inner wall of the roller groove, the sliding groove and the placement groove corresponding to each other.
[0011] Preferably, a slide rod is installed inside the slide groove, the slide rod passes through the slide groove and extends to the placement groove, a slide plate is installed at one end of the slide rod inside the slide groove, and a stop block is installed at the end of the slide rod extending to the placement groove, the stop block being in contact with the roller.
[0012] Preferably, the welding assembly includes a connecting block, which is installed on one side of the top of the tabletop. A welding disc is rotatably connected inside the connecting block. A support block is installed at the end of the welding disc away from the connecting block. A heat insulation plate is rotatably connected to the top of the welding disc, which is located above the support block. A fixing block is rotatably connected to the center of the top of the welding disc. A mounting groove is formed on the top of the fixing block. Circular fixing grooves are formed at equal intervals around the fixing block on the top of the welding disc.
[0013] Preferably, the cooling assembly includes a cooling tank and a water pump. The cooling tank is located at the bottom of the welding plate, and an absorbent sponge is installed inside the cooling tank. A base plate is detachably installed at the bottom of the cooling tank. A flexible hose hole communicating with the cooling tank is opened at the bottom of the base plate, and a flexible hose is connected to the flexible hose hole. The end of the flexible hose away from the welding plate is connected to the outlet of the water pump. The inlet of the water pump is connected to a water tank, which is installed on the top of the base. A placement plate is installed on the top of the table, and a handheld welding machine is placed on the top of the placement plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model can quickly and neatly stack the welded finished products through the transfer component, thereby improving the production efficiency of the air outlet mesh cover.
[0016] 2. This utility model can position the welding material through the welding component, preventing the welding material from moving during the welding process, thus effectively improving the welding quality and efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a rear view structural diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the mobile component of this utility model;
[0020] Figure 4This is a schematic diagram of the fixing component structure of this utility model;
[0021] Figure 5 This utility model Figure 4 A magnified structural diagram of region B in the middle;
[0022] Figure 6 This is a schematic diagram of the welding assembly structure of this utility model;
[0023] Figure 7 This is a bottom view of the welding assembly of this utility model.
[0024] Figure 8 This utility model Figure 6 A magnified structural diagram of area A in the middle.
[0025] In the diagram: 1. Base; 2. Support plate; 3. Tabletop; 4. Slot; 5. Hose; 6. Moving block; 7. Roller; 8. Roller groove; 9. Abutment block; 10. Fixing rod; 11. Binding groove; 12. Slide groove; 13. Placement groove; 14. Slide rod; 15. Slide plate; 16. Abutment block; 17. Connecting block; 18. Welding plate; 19. Support block; 20. Heat insulation board; 21. Fixing block; 22. Placement groove; 23. Circular fixing groove; 24. Cooling groove; 25. Water pump; 26. Absorbent sponge; 27. Base plate; 28. Hose hole; 29. Water tank; 30. Placement plate; 31. Handheld welding machine. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-8 This utility model provides a technical solution: a welding device for an air outlet mesh cover, including a base 1. A transfer component for stacking and organizing welded products is slidably embedded on one side of the top of the base 1. A fixing component for limiting the transfer component is installed on one side inside the base 1. The transfer component includes a moving block 6 and a roller groove 8. Rollers 7 are installed at the corners on both sides of the moving block 6, and the rollers 7 are rotatably disposed in the roller groove 8. By setting the roller groove 8, the movement trajectory of the rollers 7 is limited. Through the cooperation of the moving block 6 and the rollers 7, the mobility of the moving block 6 can be improved, and the height of the rollers 7 is higher than that of the moving block 6, so as to make transportation more convenient and easier.
[0028] Furthermore, the fixing assembly includes a slide groove 12 and a placement groove 13. The slide groove 12 is formed on one side of the base 1, and the placement groove 13 is formed on the inner wall of the roller groove 8, with the slide groove 12 and the placement groove 13 corresponding to each other. A slide rod 14 is installed inside the slide groove 12, passing through the slide groove 12 and extending to the placement groove 13. A sliding plate 15 is installed at one end of the slide rod 14 inside the slide groove 12, and a stop block 16 is installed at the end of the slide rod 14 extending to the placement groove 13. The stop block 16 fits against the roller 7. By setting the stop block 16, the position of the roller 7 can be limited, preventing it from detaching from the roller groove 8 at will.
[0029] Specifically, support plates 2 are installed on both sides of the top of the base 1, and a table 3 is installed on the top of the support plates 2. A welding component for positioning the welding material of the air outlet mesh is installed on one side of the top of the table 3. A groove 4 is opened on one side of the top of the table 3, and the groove 4 is located above the moving component. The welding component can be supported by the cooperation of the table 3 and the support plates 2.
[0030] More specifically, the welding assembly includes a connecting block 17, which is installed on one side of the top of the table 3. A welding disc 18 is rotatably connected inside the connecting block 17, and a support block 19 is installed at the end of the welding disc 18 away from the connecting block 17. The support block 19 is used to cooperate with the connecting block 17 to provide stable support for both ends of the welding disc 18. A heat insulation plate 20 is rotatably connected to the top of the welding disc 18, and the heat insulation plate 20 is located above the support block 19. The worker performs mesh welding on the welding disc 18. After the mesh welding is completed, the heat insulation plate 20 controls the welding disc 18 to quickly flip towards the slot 4. After the welding disc 18 flips to the top of the slot 4, the welded mesh detaches from the welding disc 18 and enters the slot 4.
[0031] Furthermore, a stop block 9 is installed on the top of the movable block 6, and a fixing rod 10 is installed on the top of the stop block 9. A binding groove 11 is also provided on the top of the stop block 9, and the binding groove 11 is located between the fixing rods 10. The diameter of the slot 4 is adapted to the processing diameter of the net cover and can limit the falling trajectory of the net cover. The net cover passing through the slot 4 is connected to the surface of the fixing rod 10 to achieve the purpose of orderly stacking and placing the net cover, and the stop block 9 and the movable block 6 support the stacked net cover. By setting the binding groove 11, when a certain number of net covers are stacked on the top of the stop block 9, the prepared packing rope is dropped from the top of the net cover, so that one end of the packing rope enters the binding groove 11. Then, by pulling out one end of the packing rope in the binding groove 11, and then tying the two ends of the packing rope tightly, the stacked net cover is secured to prevent the net cover from falling during transportation.
[0032] In addition, when a certain number of mesh covers are stacked on top of the abutment block 9, the control slide plate 15 drives the slide rod 14 and the abutment block 16 to move. The abutment block 16 releases the restriction on the roller 7. By pulling the moving block 6, the moving block 6 and the mesh covers stacked on top of it are transferred off the base 1. The roller 7 makes it easy to flexibly transfer the welded and stacked mesh covers.
[0033] It is worth noting that a fixing block 21 is rotatably connected to the center of the top of the welding plate 18. The top of the fixing block 21 is provided with a mounting groove 22, and the top of the welding plate 18 is provided with circular fixing grooves 23 at equal intervals around the fixing block 21. The fixing block 21 is connected to the center of the top of the welding plate 18 via a rotating shaft. When welding begins, the parts of the ventilation mesh cover, namely the iron rings and the frame, can be positioned through the circular fixing groove 23 and the placement groove 22. Multiple sets of iron rings can be confined within the welding plate 18 through the circular fixing groove 23, and multiple sets of frames can be confined within the welding plate 18 through the placement groove 22 on the fixing block 21. By comparing the finished shape of the ventilation mesh cover, the welding parts are pre-positioned to prevent the position of the welding materials from shifting during the welding process, which would reduce the quality of the welding. At the same time, the welder controls the handheld welding machine 31 to weld the placed iron rings and frames. During the welding process, by rotating the fixing block 21, the fixing block 21 can drive the iron rings and frames that have been initially welded to rotate. In this way, the welder can perform welding work on different areas of the mesh cover from the same position, eliminating the step of adjusting the welding position and effectively improving the welding efficiency.
[0034] After the mesh cover welding is completed, the heat insulation plate 20 is rotated, and its longer end moves above the welding tray 18, then adheres to the surface of the mesh cover. This heat insulation plate 20 prevents the mesh cover from detaching from the welding tray 18 during its rotation. After the welding tray 18 rotates to the predetermined position, the heat insulation plate 20 is rotated again to reset it, releasing the position restriction on the mesh cover. The mesh cover then detaches from the welding tray 18 and enters the slot 4.
[0035] Meanwhile, the heat insulation board 20 is made of heat insulation material, which has good heat insulation and fire resistance properties. Therefore, it can reduce the heat transfer from the welding plate 18 to the heat insulation board 20 during welding, and prevent workers from being burned.
[0036] In detail, a cooling component for cooling and protecting the welding assembly is installed on the other side of the top of the base 1. A flexible hose 5 connects the cooling component to the welding assembly. The cooling component includes a cooling tank 24 and a water pump 25. The cooling tank 24 is located at the bottom of the welding plate 18. An absorbent sponge 26 is installed inside the cooling tank 24. A base plate 27 is detachably installed at the bottom of the cooling tank 24. A flexible hose hole 28 communicating with the cooling tank 24 is opened at the bottom of the base plate 27. A flexible hose 5 is connected to the flexible hose hole 28. The end of the flexible hose 5 away from the welding plate 18 is connected to the outlet of the water pump 25. The inlet of the water pump 25 is connected to a water tank 29. The water tank 29 is installed on the top of the base 1. A placement plate 30 is installed on the top of the table 3. A handheld welding machine 31 is placed on the top of the placement plate 30. During prolonged welding, the welding plate 18 will generate high temperatures. By starting the water pump 25, water from the water tank 29 is transported to the hose 5 and then to the absorbent sponge 26 for storage. The water absorbs heat, thereby cooling down the welding plate 18 which has been welding for a long time, preventing the welding plate 18 from overheating and causing burns to the workers.
[0037] In summary, the welding components can position the welding materials, preventing them from shifting during the welding process, thus effectively improving welding quality and efficiency. Secondly, the transfer components can quickly and neatly stack the welded products, increasing the production efficiency of the air outlet mesh cover.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A welding device for an air outlet mesh cover, comprising a base (1), characterized in that: A transfer component for stacking and organizing the welded finished products is slidably embedded on one side of the top of the base (1), and a fixing component for limiting the transfer component is installed on one side inside the base (1). Support plates (2) are installed on both sides of the top of the base (1). A table (3) is installed on the top of the support plate (2). A welding assembly for positioning the welding material of the air outlet mesh is installed on one side of the top of the table (3). A slot (4) is opened on one side of the top of the table (3). The slot (4) is located above the moving assembly. A cooling component for cooling and protecting the welding assembly is installed on the other side of the top of the base (1), and a hose (5) is connected between the cooling component and the welding assembly.
2. The air outlet mesh welding device according to claim 1, characterized in that: The transfer assembly includes a moving block (6) and a roller groove (8). Rollers (7) are installed at the corners on both sides of the moving block (6), and the rollers (7) are rolled in the roller groove (8).
3. The air outlet mesh welding device according to claim 2, characterized in that: The top of the movable block (6) is equipped with a stop block (9), the top of the stop block (9) is equipped with a fixing rod (10), and the top of the stop block (9) is also provided with a binding groove (11), which is located between the fixing rods (10).
4. The air outlet mesh welding device according to claim 3, characterized in that: The fixing component includes a slide (12) and a placement groove (13). The slide (12) is opened on one side of the base (1), and the placement groove (13) is opened on the inner wall of the roller groove (8). The slide (12) and the placement groove (13) correspond to each other.
5. The air outlet mesh welding device according to claim 4, characterized in that: A slide rod (14) is installed inside the slide groove (12). The slide rod (14) passes through the slide groove (12) and extends to the placement groove (13). A slide plate (15) is installed at one end of the slide rod (14) inside the slide groove (12). A stop block (16) is installed at one end of the slide rod (14) extending to the placement groove (13). The stop block (16) is in contact with the roller (7).
6. The air outlet mesh welding device according to claim 5, characterized in that: The welding assembly includes a connecting block (17) which is installed on one side of the top of the tabletop (3). A welding disc (18) is rotatably connected inside the connecting block (17). A support block (19) is installed at the end of the welding disc (18) away from the connecting block (17). A heat insulation plate (20) is rotatably connected to the top of the welding disc (18). The heat insulation plate (20) is located above the support block (19). A fixing block (21) is rotatably connected to the center of the top of the welding disc (18). A mounting groove (22) is provided on the top of the fixing block (21). Circular fixing grooves (23) are equidistantly provided on the top of the welding disc (18) with the fixing block (21) as the center.
7. The air outlet mesh welding device according to claim 6, characterized in that: The cooling assembly includes a cooling tank (24) and a water pump (25). The cooling tank (24) is located at the bottom of the welding plate (18). A water-absorbing sponge (26) is installed inside the cooling tank (24). A base plate (27) is detachably installed at the bottom of the cooling tank (24). A hose hole (28) communicating with the cooling tank (24) is opened at the bottom of the base plate (27). A hose (5) is connected to the hose hole (28). The end of the hose (5) away from the welding plate (18) is connected to the outlet of the water pump (25). A water tank (29) is connected to the inlet of the water pump (25). The water tank (29) is installed on the top of the base (1). A placement plate (30) is installed on the top of the table (3). A handheld welding machine (31) is placed on the top of the placement plate (30).