Milling machine structure for surface machining of speed reducer
By designing a lifting device and a motor-driven lead screw system, the problems of easy wear and difficulty in replacing the grinding head were solved, achieving precision and comprehensiveness in the surface processing of the reducer, and simplifying the replacement and position adjustment of the grinding head.
Patent Information
- Application Number
- CN202422977373.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the existing technology, the grinding head is prone to wear during the surface grinding of the reducer, which leads to a decrease in grinding accuracy and makes it difficult to replace, affecting the accuracy of subsequent processing.
A milling machine structure for surface machining of a reducer was designed, including a lifting device, a clamping device, and a motor-driven lead screw system, which enables quick replacement and position adjustment of the grinding head. The motor-driven lead screw drives the clamping slider and jaws, simplifying the replacement and position adjustment of the grinding head.
It enables quick replacement and flexible adjustment of the grinding head, ensuring the machining accuracy and completeness of the reducer surface and simplifying the operation process.
Smart Images
Figure CN223477217U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of speed reducer processing technology, and in particular to a milling machine structure for speed reducer surface processing. Background Art
[0002] A speed reducer is a power transmission mechanism that uses a gear speed converter to reduce the rotational speed of a motor to the desired rotational speed and obtain a larger torque. Among the mechanisms currently used to transmit power and motion, speed reducers have a wide range of applications. They can be found in the transmission systems of almost all kinds of machinery, from ships, automobiles, and locomotives in transportation vehicles, heavy machinery used in construction, processing tools and automated production equipment used in the machinery industry, to common household appliances and clocks in daily life.
[0003] In the prior art, during the grinding process of the reducer surface, due to the high precision requirements of the reducer surface, the grinding head needs to grind the reducer surface for a long time. However, prolonged grinding will cause excessive wear of the grinding head, which will affect the precision of subsequent grinding. However, in the prior art, the grinding head is not easy to replace. Utility Model Content
[0004] The purpose of this invention is to provide a milling machine structure for surface machining of speed reducers, which allows for relatively simple replacement of the grinding head and ensures the grinding accuracy of the subsequent speed reducer surface.
[0005] To achieve the above objectives, a milling machine structure for surface machining of a speed reducer is provided, including a worktable, with stabilizing rods fixedly connected to the upper left and right sides of the worktable, rollers rotatably connected above the stabilizing rods, a connecting plate fixedly connected to the rear of the worktable, a connecting rod fixedly connected above the connecting plate, a lifting device provided at the other end of the connecting rod, a clamping device provided below the lifting device, and a grinding head provided below the clamping device.
[0006] A longitudinal slide frame is fixedly connected to the upper center of the workbench. A transverse slide frame is provided above the longitudinal slide frame. A clamping platform is provided above the transverse slide frame. Clamping plates are provided on the left and right sides above the clamping platform. A first frame is fixedly connected to the right side of the left clamping plate. A first knob is rotatably connected to the front of the first frame. A first bidirectional lead screw is fixedly connected to the rear of the first knob. First grippers are threaded to the front and rear sides of the first bidirectional lead screw.
[0007] According to the aforementioned milling machine structure for surface machining of a speed reducer, the outer shell of the lifting device is composed of a second frame, the second frame is fixedly connected to a connecting rod, a first motor is fixedly connected to the upper part of the second frame, a lifting screw is fixedly connected to the output end of the first motor, a lifting frame is threadedly connected to the upper part of the lifting screw, a limit plate is fixedly connected to the lower part of the lifting frame, and a second motor is fixedly connected to the lower part of the lifting frame.
[0008] According to the milling machine structure for surface machining of a speed reducer, the outer shell of the clamping device is composed of a third frame. The third frame is fixedly connected to the output end of a second motor. A second knob is rotatably connected to the right side of the third frame. A second bidirectional lead screw is fixedly connected to the left side of the second knob. Clamping sliders are threaded to the left and right sides of the second bidirectional lead screw. A second jaw is fixedly connected below the clamping slider. Locking teeth are fixedly connected inside the second jaw.
[0009] According to the milling machine structure for surface machining of a speed reducer, a locking block is fixedly connected above the grinding head, and the locking block corresponds to the locking teeth.
[0010] According to the aforementioned milling machine structure for surface machining of a speed reducer, the bottom of the longitudinal slide frame is formed by a first slide table, a third motor is fixedly connected to the front of the first slide table, a longitudinal lead screw is fixedly connected to the output end of the third motor, a first nut block is threadedly connected to the middle of the longitudinal lead screw, and a first slider is slidably connected to the left and right sides above the first slide table.
[0011] According to the aforementioned milling machine structure for surface machining of a speed reducer, the bottom of the transverse slide frame is formed by a second slide table. The lower surface of the second slide table is fixedly connected to a first nut block, and the lower surface of the second slide table is slidably connected to a first slider. Stabilizing grooves are provided on the left and right sides below the second slide table. A fourth motor is fixedly connected to the right side of the second slide table. A transverse lead screw is fixedly connected to the output end of the fourth motor. A second nut block is threadedly connected to the middle of the transverse lead screw. A second slider is slidably connected to the front and rear sides above the second slide table.
[0012] According to the aforementioned milling machine structure for surface machining of a speed reducer, the outer shell of the clamping table is composed of a fourth frame. The lower surface of the fourth frame is fixedly connected to a second nut block, and the lower surface of the fourth frame is fixedly connected to a second slider. A fifth motor is fixedly connected to the left side of the fourth frame, and a third bidirectional lead screw is fixedly connected to the output end of the fifth motor. Limiting rods are fixedly connected to the front and rear sides of the fourth frame.
[0013] According to the milling machine structure for surface machining of a speed reducer, the left and right sides of the third bidirectional lead screw are threadedly connected to the clamping plate, the limiting rod passes through the bottom of the clamping plate, and the limiting rod is slidably connected to the clamping plate.
[0014] This utility model has the following beneficial effects:
[0015] 1. Compared with the prior art, this milling machine structure for surface machining of a reducer allows the second jaw to loosen its grip on the grinding head by rotating the second knob. At this time, the operator can replace the grinding head and tighten the second knob again to replace the grinding head. Through the above operation, it is much more convenient for the operator to replace the grinding head of the device, thereby ensuring the machining accuracy of the reducer.
[0016] 2. Compared with the prior art, this milling machine structure for surface processing of reducers can change the height of the grinding head under the drive of the first motor, and can change the grinding position of the reducer under the cooperation of the third and fourth motors. With the cooperation of the above three motors, the device can grind the reducer surface at different positions or at different depths, so that the device can perform more comprehensive processing on one side of the reducer surface.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0019] Figure 1 This is a perspective view of a milling machine structure for surface machining of a speed reducer according to this utility model;
[0020] Figure 2 This is a sectional view of a lifting device for a milling machine structure for surface machining of a speed reducer, according to this utility model.
[0021] Figure 3 This is an exploded view of the transverse sliding frame of a milling machine structure for surface machining of a speed reducer according to this utility model;
[0022] Figure 4 This is a perspective view of the locking teeth structure of a milling machine for surface machining of a speed reducer according to this utility model;
[0023] Figure 5 This is a cross-sectional view of a clamping device for a milling machine structure for surface machining of a speed reducer, according to this utility model.
[0024] Legend:
[0025] 1. Worktable; 2. Stabilizer bar; 3. Roller; 4. Connecting plate; 5. Connecting rod; 6. Lifting device; 7. Clamping device; 8. Grinding head; 9. Longitudinal slide frame; 10. Transverse slide frame; 11. Clamping table; 12. Clamping plate; 13. First frame; 14. First knob; 15. First bidirectional lead screw; 16. First gripper;
[0026] 61. Second frame; 62. First motor; 63. Lifting screw; 64. Lifting frame; 65. Limiting plate; 66. Second motor;
[0027] 71. Third frame; 72. Second knob; 73. Second bidirectional lead screw; 74. Clamping slider; 75. Second gripper; 76. Locking tooth; 81. Locking block;
[0028] 91. First slide; 92. Third motor; 93. Longitudinal lead screw; 94. First nut block; 95. First slider;
[0029] 101. Second slide; 102. Stabilizing groove; 103. Fourth motor; 104. Transverse lead screw; 105. Second nut block; 106. Second slider;
[0030] 111. Fourth frame; 112. Fifth motor; 113. Third bidirectional lead screw; 114. Limiting rod. Detailed Implementation
[0031] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0032] Reference Figure 1-5 This utility model discloses a milling machine structure for surface processing of a speed reducer, comprising a worktable 1, with stabilizing rods 2 fixedly connected to the upper left and right sides of the worktable 1, rollers 3 rotatably connected above the stabilizing rods 2, a connecting plate 4 fixedly connected to the rear of the worktable 1, a connecting rod 5 fixedly connected above the connecting plate 4, a lifting device 6 provided at the other end of the connecting rod 5, the outer shell of the lifting device 6 being composed of a second frame 61, the second frame 61 being fixedly connected to the connecting rod 5, a first motor 62 fixedly connected above the second frame 61, a lifting screw 63 fixedly connected to the output end of the first motor 62, a lifting frame 64 threadedly connected above the lifting screw 63, a limit plate 65 fixedly connected below the lifting frame 64, and a second motor 66 fixedly connected below the lifting frame 64.
[0033] The above structure, by providing a stabilizing rod 2, which corresponds to the stabilizing groove 102, enables the stabilizing rod 2 to laterally limit the second slide table 101, allowing the second slide table 101 to move back and forth stably. A roller 3 is rotatably connected above the stabilizing rod 2, and the roller 3 abuts against the second slide table 101, so that the roller 3 can reduce the frictional force between the roller 3 and the second slide table 101 when it moves back and forth by its own rotation.
[0034] Driven by the first motor 62, the lifting screw 63 rotates. The lifting screw 63 is threadedly connected to the lifting frame 64, causing the lifting screw 63 to move the lifting frame 64 up and down. A limit plate 65 is fixedly connected to the bottom of the lifting frame 64, so that the lifting frame 64 will not affect the second motor 66 during the lifting process.
[0035] A clamping device 7 is provided below the lifting device 6. The outer shell of the clamping device 7 is composed of a third frame 71. The third frame 71 is fixedly connected to the output end of the second motor 66. A second knob 72 is rotatably connected to the right side of the third frame 71. A second bidirectional lead screw 73 is fixedly connected to the left side of the second knob 72. Clamping sliders 74 are threaded to the left and right sides of the second bidirectional lead screw 73. A second jaw 75 is fixedly connected to the lower part of the clamping slider 74. A locking tooth 76 is fixedly connected inside the second jaw 75. A grinding head 8 is provided below the clamping device 7. A locking block 81 is fixedly connected to the upper part of the grinding head 8. The locking block 81 corresponds to the locking tooth 76.
[0036] The above structure, driven by the second motor 66, causes the third frame 71 to rotate. The grinding head 8 is held in the lower part of the third frame 71, so that the second motor 66 drives the grinding head 8 to rotate through the third frame 71.
[0037] By rotating the second knob 72, the second bidirectional lead screw 73 is rotated. The left and right sides of the second bidirectional lead screw 73 are threaded to clamping sliders 74, causing the second bidirectional lead screw 73 to drive the clamping sliders 74 to move left and right. The lower part of the clamping sliders 74 is fixedly connected to the second jaw 75, causing the clamping sliders 74 to drive the second jaw 75 to move synchronously. The middle part of the second jaw 75 is fixedly connected to the locking tooth 76, and the locking tooth 76 corresponds to the locking block 81, so that the second jaw 75 locks the locking block 81 through the locking tooth 76 in the middle. The upper and lower edges of the inside of the second jaw 75 limit the locking block 81, so that the locking block 81 is stably located inside the second jaw 75.
[0038] A longitudinal slide frame 9 is fixedly connected to the upper center of the worktable 1. The bottom of the longitudinal slide frame 9 is formed by a first slide table 91. A third motor 92 is fixedly connected to the front of the first slide table 91. A longitudinal lead screw 93 is fixedly connected to the output end of the third motor 92. A first nut block 94 is threadedly connected to the middle of the longitudinal lead screw 93. First sliders 95 are slidably connected to the left and right sides above the first slide table 91. A transverse slide frame 10 is provided above the longitudinal slide frame 9. The bottom of the transverse slide frame 10 is formed by a second slide table 101. The lower surface of the second slide table 101 is fixedly connected to the first nut block 94, and the lower surface of the second slide table 101 is slidably connected to the first slider 95. Stabilizing grooves 102 are provided on the left and right sides below the second slide table 101. A fourth motor 103 is fixedly connected to the right side of the second slide table 101. A transverse lead screw 104 is fixedly connected to the output end of the fourth motor 103. A second nut block 105 is threadedly connected to the middle of the transverse lead screw 104. A second slider 10 is slidably connected to the front and rear sides above the second slide table 101. 6. A clamping platform 11 is provided above the horizontal sliding frame 10. The outer shell of the clamping platform 11 is composed of a fourth frame 111. The lower surface of the fourth frame 111 is fixedly connected to the second nut block 105, and the lower surface of the fourth frame 111 is fixedly connected to the second slider 106. A fifth motor 112 is fixedly connected to the left side of the fourth frame 111. A third bidirectional lead screw 113 is fixedly connected to the output end of the fifth motor 112. Limiting rods 114 are fixedly connected to the front and rear sides of the fourth frame 111. The clamping platform 11... Clamping plates 12 are provided on the upper left and right sides. The left and right sides of the third bidirectional screw 113 are threaded to the clamping plates 12. The limiting rod 114 passes through the bottom of the clamping plate 12 and is slidably connected to the clamping plate 12. The right side of the left clamping plate 12 is fixedly connected to the first frame 13. The front of the first frame 13 is rotatably connected to the first knob 14. The rear of the first knob 14 is fixedly connected to the first bidirectional screw 15. The front and rear sides of the first bidirectional screw 15 are threadedly connected to the first gripper 16.
[0039] The above structure, driven by the third motor 92, causes the longitudinal lead screw 93 to rotate. The first nut block 94 is threadedly connected to the middle of the longitudinal lead screw 93, and the first nut block 94 is fixedly connected to the second slide table 101, so that the longitudinal lead screw 93 drives the second slide table 101 to slide back and forth above the first slide table 91 through the first nut block 94.
[0040] Driven by the fourth motor 103, the transverse lead screw 104 rotates. A second nut block 105 is threadedly connected to the middle of the transverse lead screw 104, and a fourth frame 111 is fixedly connected above the second nut block 105. This allows the transverse lead screw 104 to drive the fourth frame 111 to slide back and forth above the second slide table 101 via the second nut block 105.
[0041] Driven by the fifth motor 112, the third bidirectional lead screw 113 rotates. Clamping plates 12 are threadedly connected to the left and right sides of the third bidirectional lead screw 113, causing the third bidirectional lead screw 113 to drive the clamping plates 12 on the left and right sides to move left and right.
[0042] By rotating the first knob 14, the first bidirectional lead screw 15 is rotated. The first jaws 16 are threadedly connected to the front and rear sides of the first bidirectional lead screw 15, so that the first bidirectional lead screw 15 drives the first jaws 16 on the front and rear sides to move back and forth.
[0043] Working principle: This type of reducer has a surface milling machine structure. In use, by rotating the first knob 14 in conjunction with the fifth motor 112, the reducer is clamped above the first jaws 16 on both sides. At this time, the first motor 62 is turned on to adjust the height of the grinding head 8. After the adjustment is completed, the switch of the second motor 66 is turned on to make the grinding head 8 rotate, thereby realizing the processing of the surface of the reducer. Under the action of the third motor 92 and the fourth motor 103, the surface of the reducer is controlled to move, so that the device can grind different positions on the surface of the reducer.
[0044] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A milling machine structure for surface machining of a speed reducer, characterized in that, Includes a workbench (1), with stabilizer bars (2) fixedly connected to the upper left and right sides of the workbench (1), rollers (3) rotatably connected to the upper part of the stabilizer bars (2), a connecting plate (4) fixedly connected to the rear of the workbench (1), a connecting rod (5) fixedly connected to the upper part of the connecting plate (4), a lifting device (6) provided at the other end of the connecting rod (5), a clamping device (7) provided below the lifting device (6), and a grinding head (8) provided below the clamping device (7). A longitudinal slide frame (9) is fixedly connected to the upper center of the workbench (1). A transverse slide frame (10) is provided above the longitudinal slide frame (9). A clamping platform (11) is provided above the transverse slide frame (10). A clamping plate (12) is provided on the upper left and right sides of the clamping platform (11). A first frame (13) is fixedly connected to the right side of the left clamping plate (12). A first knob (14) is rotatably connected to the front of the first frame (13). A first bidirectional lead screw (15) is fixedly connected to the rear of the first knob (14). A first gripper (16) is threaded to the front and rear sides of the first bidirectional lead screw (15).
2. The milling machine structure for surface machining of a speed reducer according to claim 1, characterized in that, The outer shell of the lifting device (6) is composed of a second frame (61), which is fixedly connected to the connecting rod (5). A first motor (62) is fixedly connected to the top of the second frame (61), and a lifting screw (63) is fixedly connected to the output end of the first motor (62). A lifting frame (64) is threadedly connected to the top of the lifting screw (63), and a limit plate (65) is fixedly connected to the bottom of the lifting frame (64). A second motor (66) is fixedly connected to the bottom of the lifting frame (64).
3. The milling machine structure for surface machining of a speed reducer according to claim 1, characterized in that, The outer shell of the clamping device (7) is composed of a third frame (71). The third frame (71) is fixedly connected to the output end of the second motor (66). A second knob (72) is rotatably connected to the right side of the third frame (71). A second bidirectional lead screw (73) is fixedly connected to the left side of the second knob (72). Clamping sliders (74) are threadedly connected to the left and right sides of the second bidirectional lead screw (73). A second jaw (75) is fixedly connected to the bottom of the clamping slider (74). Locking teeth (76) are fixedly connected inside the second jaw (75).
4. The milling machine structure for surface machining of a speed reducer according to claim 1, characterized in that, A locking block (81) is fixedly connected above the grinding head (8), and the locking block (81) corresponds to the locking tooth (76).
5. The milling machine structure for surface machining of a speed reducer according to claim 1, characterized in that, The bottom of the longitudinal slide frame (9) is formed by a first slide table (91). A third motor (92) is fixedly connected to the front of the first slide table (91). A longitudinal lead screw (93) is fixedly connected to the output end of the third motor (92). A first nut block (94) is threadedly connected to the middle of the longitudinal lead screw (93). A first slider (95) is slidably connected to the left and right sides above the first slide table (91).
6. The milling machine structure for surface machining of a speed reducer according to claim 1, characterized in that, The bottom of the horizontal sliding frame (10) is formed by a second sliding platform (101). The lower surface of the second sliding platform (101) is fixedly connected to the first nut block (94). The lower surface of the second sliding platform (101) is slidably connected to the first slider (95). Stable grooves (102) are provided on the left and right sides below the second sliding platform (101). A fourth motor (103) is fixedly connected to the right side of the second sliding platform (101). A horizontal lead screw (104) is fixedly connected to the output end of the fourth motor (103). A second nut block (105) is threadedly connected to the middle part of the horizontal lead screw (104). A second slider (106) is slidably connected to the front and rear sides above the second sliding platform (101).
7. The milling machine structure for surface machining of a speed reducer according to claim 1, characterized in that, The outer shell of the clamping platform (11) is composed of a fourth frame (111). The lower surface of the fourth frame (111) is fixedly connected to the second nut block (105). The lower surface of the fourth frame (111) is fixedly connected to the second slider (106). A fifth motor (112) is fixedly connected to the left side of the fourth frame (111). A third bidirectional lead screw (113) is fixedly connected to the output end of the fifth motor (112). Limit rods (114) are fixedly connected to the front and rear sides of the fourth frame (111).
8. The milling machine structure for surface machining of a speed reducer according to claim 7, characterized in that, The left and right sides of the third bidirectional lead screw (113) are threadedly connected to the clamping plate (12), and the limiting rod (114) passes through the bottom of the clamping plate (12). The limiting rod (114) is slidably connected to the clamping plate (12).