Polymer pipe and pipe cooling equipment thereof

By adding buffer plates and elastic clamps to polymer pipes, combined with a moving structure and a rotating spraying system, the problems of pipe deformation and uneven cooling during transportation were solved, achieving efficient continuous production and water-saving effects.

CN223478132UActive Publication Date: 2025-10-28SHANTOU SHENGDA PLASTIC PROD FACTORY
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Patent Information

Application Number
CN202521889480.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-10-28
Estimated Expiration
2035-09-03

AI Technical Summary

Technical Problem

Polymer pipes are easily deformed and damaged during transportation. Traditional cooling equipment cannot achieve continuous production, wastes water resources seriously, and has a low degree of automation.

Method used

By using buffer plates and flexible clamps to connect the pipes, combined with a moving structure and a rotating spray system, continuous cooling and uniform temperature reduction of the pipes can be achieved, reducing water waste.

Benefits of technology

It improves the impact resistance of the pipes, enables continuous and automated pipe cooling, saves water resources, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polymer pipes, in particular to a polymer pipe and pipe cooling equipment thereof, which comprises a polymer pipe body, the side wall of the polymer pipe body is connected with a plurality of sliders in a sliding manner, every two sliders form a group, the side walls of each group of sliders are jointly and fixedly connected with a buffer plate, and the buffer plate is fixedly connected with the polymer pipe body. Springs are fixedly connected between the multiple sliding blocks and the macromolecule pipe body, and an inserting groove is formed in the side wall of the macromolecule pipe body. According to the cooling device, the buffer plate is additionally arranged on the outer side of the polymer pipe, so that the polymer pipe has certain impact resistance, the pipe can move in the cooling process through the moving structure, and the pipe can be locally sprayed according to the moving position in the moving process through the rotary spraying structure.
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Description

Technical Field

[0001] This utility model relates to the field of polymer pipe technology, and in particular to a polymer pipe and its cooling equipment. Background Technology

[0002] The widespread application of polymer pipes stems from the significant shortcomings of traditional metal pipes. Metal materials are susceptible to chemical and electrochemical corrosion, leading to pipe rusting, perforation, and shortened lifespan. This problem is particularly prominent when transporting specific media or in buried environments, resulting in high maintenance costs. At the same time, metal pipes are heavy, lack flexibility, and are inconvenient to install and transport. Polymer materials, with their excellent corrosion resistance, light weight and high strength, smooth inner wall and low resistance, flexibility and easy laying, good insulation and long service life, effectively solve the inherent defects of metal pipes.

[0003] Currently, polymer pipes are easily deformed due to collisions and compression during transportation, resulting in damage and unusability. Traditional pipe cooling equipment cools the pipes in a fixed position, requiring the pipes to be unloaded after each cooling cycle, which prevents continuous production. Furthermore, the cooling process is not uniform, has a low degree of automation, and using all spray plates simultaneously wastes a lot of water resources, thus increasing production costs. Utility Model Content

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A polymer pipe includes: a polymer pipe body, a plurality of sliders slidably connected to the side wall of the polymer pipe body, the plurality of sliders being grouped in pairs, a buffer plate being fixedly connected to the side wall of each group of sliders, a spring being fixedly connected between the plurality of sliders and the polymer pipe body, a slot being formed in the side wall of the polymer pipe body, a pin being fixedly connected to the side wall of the polymer pipe body, two elastic retaining plates being fixedly connected to the side wall of the polymer pipe body, and a notch being formed in the side wall of the slot.

[0006] A pipe cooling device for polymer pipes includes: a cooling box, a water storage tank fixedly installed on the upper side of the cooling box, and two support legs fixedly connected to the lower side of the cooling box;

[0007] The cooling box is equipped with a movable structure, which includes two guide rails fixedly connected to the inner side of the cooling box. Four sliding plates are slidably connected to the outer sides of the two guide rails. A support plate is fixedly connected to the upper side of the four sliding plates. A placement frame is fixedly connected to the upper side of the support plate. A waterproof motor is fixedly installed on the lower side of each of the four sliding plates. Three drive shafts are rotatably connected to the sidewalls of the sliding plates. The output end of the waterproof motor is fixedly connected to one of the drive shafts. The three adjacent drive shafts are connected by a pulley assembly. A pulley is fixedly sleeved on the outer side of each of the three drive shafts.

[0008] Preferably, the cooling box is equipped with a rotating spray structure, which includes connecting plates fixedly connected to both sides of the support plate. A spur rack is fixedly connected to the sidewalls of both connecting plates. Multiple rotating shafts are rotatably connected to both sides of the cooling box, and spur gears are fixedly sleeved on the outer sides of each of the multiple rotating shafts. Multiple rotating pipes are rotatably connected to both sides of the cooling box, and adjacent rotating pipes are connected to rotating shafts via a pulley assembly. Multiple rotating shafts are rotatably connected to both sides of the cooling box, and adjacent rotating shafts are connected to rotating pipes via a pulley assembly. Multiple rotating pipes are rotatably connected to the upper side of the cooling box, and bevel gears are fixedly sleeved on the outer sides of both rotating pipes and rotating shafts, with adjacent bevel gears meshing with each other. A spray plate is fixedly connected to one end of each of the multiple rotating pipes.

[0009] Preferably, the side wall of the water storage tank is fixedly connected to a plurality of connecting pipes, and the plurality of connecting pipes are respectively rotatably connected to a rotating pipe one, and the rotating pipe two is rotatably connected to the water storage tank.

[0010] Preferably, a water filter tank is provided on the lower side of the cooling box, and two pumps are fixedly installed on the side wall of the cooling box, with water outlet pipes fixedly connected to the other end of each of the two pumps.

[0011] Preferably, multiple atomizing nozzles are fixedly connected to the side walls of each of the multiple sprinkler plates.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. In this utility model, by adding a buffer plate to the outside of the polymer pipe, the polymer pipe has a certain impact resistance. During installation, it can be snapped together by the elastic clamp, which reduces the time required for alignment and the need for bolt fastening, making it easier to assemble the pipes.

[0014] 2. In this utility model, the movable structure enables the pipe to move during the cooling process, thereby improving the continuity of pipe cooling, accelerating the production rate of the pipe, and enabling gradient cooling during the movement, thus making the cooling equipment more automated.

[0015] 3. In this utility model, the rotating spraying structure enables the pipe to be sprayed locally according to its moving position during the movement process, ensuring that the water spraying plate will always spray water on the surface of the pipe, avoiding the waste caused by the water spraying plate opening at the same time, making the device more water-saving and reducing the production cost. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a polymer tubing proposed in this utility model;

[0017] Figure 2 This is a three-dimensional structural exploded view of a polymer pipe proposed in this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of a pipe cooling device proposed in this utility model;

[0019] Figure 4 This is a cross-sectional view of the internal structure of a pipe cooling device proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the rotating spray structure of a pipe cooling device proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the moving structure of a pipe cooling device proposed in this utility model;

[0022] Figure 7 This is a three-dimensional structural diagram of the sliding plate and pulley of a pipe cooling device proposed in this utility model.

[0023] In the diagram: 1. Polymer pipe body, 2. Slider, 3. Buffer plate, 4. Spring, 5. Pin, 6. Elastic clamping plate, 7. Cooling box, 8. Water storage tank, 9. Support foot, 10. Guide rail, 11. Sliding plate, 12. Support plate, 13. Placement rack, 14. Waterproof motor, 15. Drive shaft, 16. Belt pulley assembly one, 17. Pulley, 18. Connecting plate, 19. Spur rack, 20. Rotating shaft one, 21. Rotating pipe one, 22. Belt pulley assembly two, 23. Rotating shaft two, 24. Belt pulley assembly three, 25. Rotating pipe two, 26. Bevel gear, 27. Sprinkler plate, 28. Connecting pipe, 29. Pump, 30. Atomizing nozzle, 31. Spur gear. Detailed Implementation

[0024] Reference Figure 1-Figure 2 A polymer pipe, comprising:

[0025] The polymer pipe body 1 has multiple sliders 2 slidably connected to its side wall. The sliders 2 are grouped in pairs, and each group of sliders 2 has a buffer plate 3 fixedly connected to its side wall. Springs 4 are fixedly connected between the sliders 2 and the polymer pipe body 1. The side wall of the polymer pipe body 1 has a slot. A pin 5 is fixedly connected to the side wall of the polymer pipe body 1. Two elastic locking plates 6 are fixedly connected to the side wall of the polymer pipe body 1. The elastic locking plates 6 have good memory recovery ability. The inclined surface at the front end of the elastic locking plate 6 is used to squeeze the elastic locking plate 6, thereby pressing it downward. The side wall of the slot has a notch. When it moves to the notch, the elastic locking plate 6 rebounds and locks into the notch, thereby locking the two polymer pipe bodies 1 together.

[0026] Reference Figures 3-7 A pipe cooling device for polymer pipes, comprising:

[0027] Cooling box 7, a water storage tank 8 is fixedly installed on the upper side of cooling box 7. The upper end of water storage tank 8 can be opened to add water through an external water pipe, ensuring that the water volume in water storage tank 8 is sufficient. Two support feet 9 are fixedly connected to the lower side of cooling box 7.

[0028] The cooling box 7 is equipped with a movable structure, which includes two guide rails 10 fixedly connected to the inner side of the cooling box 7. Four sliding plates 11 are slidably connected to the outer sides of each guide rail 10. A support plate 12 is fixedly connected to the upper side of the four sliding plates 11. A placement rack 13 is fixedly connected to the upper side of the support plate 12, allowing the polymer pipe body 1 to be placed on the placement rack 13. Waterproof motors 14 are fixedly installed on the lower side of each of the four sliding plates 11. The waterproof motors 14 are special motors designed for humid, wet, or immersion environments. Through a sealed structure, special materials, and protective processes, they ensure that the internal electrical components are isolated from water and are widely used in [various applications]. In fields such as water pumps, underwater equipment, and outdoor machinery, this is existing technology and will not be elaborated further. Three drive shafts 15 are rotatably connected to the side wall of the sliding plate 11. The output end of the waterproof motor 14 is fixedly connected to one of the drive shafts 15. The three adjacent drive shafts 15 are connected by a pulley assembly 16. The pulley assembly 16 consists of two rotating wheels and a belt. Both the rotating wheels and the belt have a waterproof and corrosion-resistant effect, which allows them to work well in humid environments. Pulleys 17 are fixedly sleeved on the outside of each of the three drive shafts 15. The pulleys 17 are in contact with the guide rail 10, thereby driving the sliding plate 11 to move.

[0029] A rotating spray structure is installed on the cooling box 7. This structure includes connecting plates 18 fixedly connected to both sides of the support plate 12. Spur racks 19 are fixedly connected to the side walls of both connecting plates 18. Multiple rotating shafts 20 are rotatably connected to both sides of the cooling box 7. Spur gears 31 are fixedly sleeved on the outer sides of each rotating shaft 20. During the movement of the spur racks 19, they can mesh with the spur gears 31, thereby driving the spur gears 31 to rotate. Rubber collars are present at the rotatable connections between the rotating shafts 20 and the cooling box 7, preventing the rotating shafts 20 from rotating independently without external force. Multiple rotating tubes 21 are rotatably connected to both sides of the cooling box 7. Adjacent rotating tubes 21 are connected to the rotating shafts 20 via a pulley assembly 22. Multiple rotating shafts 23 are rotatably connected to both sides of the cooling box 7. Adjacent rotating shafts 23 are connected to the rotating tubes 21 via a pulley assembly 24. The pulley assemblies 22 and 24 have the same composition. Each cooling tank 7 consists of two rotating wheels and a belt. Multiple rotating tubes 25 are rotatably connected to the upper side of the cooling tank 7. Bevel gears 26 are fixedly sleeved on the outer sides of each rotating tube 25 and each rotating shaft 23, with adjacent bevel gears 26 meshing with each other. Each rotating tube 25 is adjacent to a rotating shaft 23. Sprinkler plates 27 are fixedly connected to one end of each rotating tube 21 and each rotating tube 25. Multiple atomizing nozzles 30 are fixedly connected to the side walls of each sprinkler plate 27. The atomizing nozzle 30 is a key device for converting liquid into fine droplets. High-pressure liquid generates centrifugal force through a swirling chamber, shearing and breaking it upon spraying. The atomizing nozzle 30 also contains a sensing device. When the sprinkler plate 27 rotates, the atomizing nozzle 30 opens; when it stops, it closes. This is existing technology and will not be elaborated further. Multiple connecting pipes 28 are fixedly connected to the side wall of the water storage tank 8. Each connecting pipe 28 is rotatably connected to a rotating tube 21, and each rotating tube 25 is rotatably connected to the water storage tank 8.

[0030] A water filter tank is provided on the lower side of the cooling box 7. Two pumps 29 are fixedly installed on the side wall of the cooling box 7. The other end of each pump 29 is fixedly connected to a water outlet pipe. The water sprayed out by the water cooling flows through the water filter tank and is pumped out by the pumps 29. The pumps 29 generate a vacuum or pressure difference by rotating the impeller, so that the liquid is drawn in and pressurized and discharged. The pumps 29 are existing technology and will not be described in detail.

[0031] In this invention, firstly, when the polymer pipe needs to be operated, the operator can insert the pin 5 into the slot. During the insertion process, the slot squeezes the front inclined surface of the elastic plate 6, thereby subjecting the elastic plate 6 to downward pressure. After insertion, the elastic plate 6 rebounds due to its own elasticity and locks into the recess of the slot for fixation, thus connecting the two polymer pipe bodies 1. Furthermore, during transportation, the impact force is reduced by the action of the buffer plate 3 and the spring 4, greatly avoiding deformation caused by collision and squeezing.

[0032] First, when the pipe cooling equipment needs to be operated, the polymer pipe body 1 is placed on the placement rack 13. Through the joint control of the waterproof motor 14, the waterproof motor 14 drives the connected drive shaft 15 to rotate. When the drive shaft 15 rotates, it drives two adjacent drive shafts 15 to rotate via two pulley assemblies 16. The joint rotation of the three drive shafts 15 causes the pulley 17 to rotate. Multiple belts improve the synchronous sliding effect of the pulley 17. The connection of the pulley assemblies 16 enhances the driving effect. The rotation of the three pulleys 17 causes the sliding plate 11 to move on the guide rail 10, which in turn drives the polymer pipe body 1 to move via the support plate 12 and the placement rack 13. During this movement, the connecting plate 18 drives the rack 19 to move. The rack 19 meshes with multiple spur gears 31 during its movement. The rotation of the spur gear 31 causes the spur gear 31 to rotate, which in turn drives the rotating shaft 20 to rotate. The rotating shaft 20, through the pulley assembly 22, drives the rotating pipe 21 to rotate. The rotation of the rotating pipe 21 causes the water spray plate 27, which is fixedly connected to it, to rotate, thereby spraying atomized water through the atomizing nozzles 30 on the side wall. The atomized water can carry away most of the heat and will not damage the surface of the polymer pipe body 1 due to the impact of the water flow. The rotating pipe 21 also drives the rotating shaft 23 to rotate through the pulley assembly 34. The rotating shaft 23, through two bevel gears 26, drives the rotating pipe 25 to rotate, thereby causing the rotating pipe 25 to drive the water spray plate 27 connected to it to rotate. This enables multi-angle spraying, making the spraying more uniform and avoiding the situation where the polymer pipe body 1 continues to spray even after it is removed, thus saving a lot of water resources.

Claims

1. A polymer pipe, comprising a polymer pipe body (1), characterized in that, The side wall of the polymer pipe body (1) is slidably connected to multiple sliders (2), the multiple sliders (2) are in pairs, and the side wall of each pair of sliders (2) is fixedly connected to a buffer plate (3). The multiple sliders (2) are fixedly connected to the polymer pipe body (1) with springs (4). The side wall of the polymer pipe body (1) has a slot. The side wall of the polymer pipe body (1) is fixedly connected to a pin (5). The side wall of the polymer pipe body (1) has two elastic plates (6). The side wall of the slot has a notch.

2. A pipe cooling device for polymer pipes according to claim 1, characterized in that, Includes a cooling box (7), on the upper side of which a water storage tank (8) is fixedly installed, and on the lower side of which two support legs (9) are fixedly connected; The cooling box (7) is equipped with a movable structure, which includes two guide rails (10) fixedly connected to the inner side of the cooling box (7). Four sliding plates (11) are slidably connected to the outer side of the two guide rails (10). A support plate (12) is fixedly connected to the upper side of the four sliding plates (11). A placement rack (13) is fixedly connected to the upper side of the support plate (12). A waterproof motor (14) is fixedly installed on the lower side of the four sliding plates (11). Three drive shafts (15) are rotatably connected to the side wall of the sliding plate (11). The output end of the waterproof motor (14) is fixedly connected to one of the drive shafts (15). The three adjacent drive shafts (15) are connected by a pulley assembly (16). A pulley (17) is fixedly sleeved on the outer side of each of the three drive shafts (15).

3. The pipe cooling device for polymer pipes according to claim 2, characterized in that, A rotating spray structure is installed on the cooling box (7). The rotating spray structure includes connecting plates (18) fixedly connected to both sides of the support plate (12). A straight rack (19) is fixedly connected to the side wall of each of the two connecting plates (18). Multiple rotating shafts (20) are rotatably connected to both sides of the cooling box (7). A spur gear (31) is fixedly sleeved on the outer side of each of the multiple rotating shafts (20). Multiple rotating tubes (21) are rotatably connected to both sides of the cooling box (7). Adjacent rotating tubes (21) and rotating shafts (20) are connected by a pulley assembly (22). The cooling box (7) is rotatably connected to multiple rotating shafts (23) on both sides. Adjacent rotating shafts (23) and rotating pipes (21) are connected by a belt pulley assembly (24). Multiple rotating pipes (25) are rotatably connected to the upper side of the cooling box (7). Multiple rotating pipes (25) and multiple rotating shafts (23) are fixedly sleeved with bevel gears (26) on their outer sides. Adjacent bevel gears (26) mesh with each other. One end of multiple rotating pipes (21) and multiple rotating pipes (25) is fixedly connected with a water spray plate (27).

4. The pipe cooling device for polymer pipes according to claim 3, characterized in that, The side wall of the water storage tank (8) is fixedly connected to multiple connecting pipes (28), and the multiple connecting pipes (28) are respectively rotatably connected to the first rotating pipe (21), and the second rotating pipe (25) is rotatably connected to the water storage tank (8).

5. The pipe cooling device for polymer pipes according to claim 2, characterized in that, The cooling box (7) has a water filter tank on its lower side, and two pumps (29) are fixedly installed on the side wall of the cooling box (7). The other end of each of the two pumps (29) is fixedly connected to a water outlet pipe.

6. The pipe cooling device for polymer pipes according to claim 3, characterized in that, Multiple atomizing nozzles (30) are fixedly connected to the side walls of the multiple sprinkler plates (27).