Die assembly for producing scalpel handle
By designing mold assemblies for detachable slider inserts and blade inserts, the problem of high manufacturing costs for scalpel handles was solved, enabling rapid replacement and diversified production, reducing production costs and improving production efficiency.
Patent Information
- Application Number
- CN202422699290.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the existing technology, the diverse designs of scalpel handles mean that the manufacturing of each type of scalpel handle needs to be customized, which increases production costs.
Design a mold assembly including a detachable slider insert and a blade insert component, enabling quick disassembly and assembly for blade insert replacement, adapting to different types of scalpel blade tails, and reducing manufacturing costs.
The modular design of the mold components enables rapid replacement of the insert parts, reduces the manufacturing cost of the scalpel handle, improves production efficiency, and meets diverse production needs.
Smart Images

Figure CN223478188U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of medical device technology, and in particular to a mold assembly for producing surgical scalpel handles. Background Art
[0002] Surgical scalpels are widely used instruments in the medical field, especially in ophthalmic surgery. Depending on the specific surgical needs, ophthalmic surgical scalpels are subdivided into various types, such as cutting scalpels, membrane peeling scalpels, and corneal peeling scalpels. The key differences between these scalpels lie in the shape, size, and tail diameter of their blades to adapt to the requirements of different surgical procedures. Figure 1 As shown. However, this diverse design also presents a problem: because the diameter of the blade tip varies for each type of scalpel, the scalpel handle needs to be customized for different specifications, thus increasing the manufacturing cost of the handle. Utility Model Content
[0003] This application aims to address at least one of the technical problems existing in the related art. To this end, this application proposes a mold assembly for producing surgical scalpel handles, thereby overcoming the drawback of high manufacturing costs in existing surgical scalpel handles.
[0004] A mold assembly for producing surgical scalpel handles, according to an embodiment of this application, includes:
[0005] The main body of the device is equipped with mounting holes;
[0006] A slider insert is detachably installed in the mounting hole. The slider insert has a tool holder head injection cavity and a tool insert mounting cavity. The tool holder head injection cavity and the tool insert mounting cavity are arranged opposite to each other. The slider insert has a through hole that connects the tool holder head injection cavity and the tool insert mounting cavity.
[0007] The insert component is detachably installed in the insert mounting cavity, and the insert component is at least partially inserted through the mounting hole and extends into the injection molding cavity of the handle head.
[0008] According to the embodiments of this application, the mold assembly for producing scalpel handles, through the detachable slider insert and the detachable insert component, allows for quick disassembly and timely replacement when the insert component needs to be replaced, reducing the replacement cost of the insert component and thus reducing the manufacturing cost of the scalpel handle.
[0009] According to one embodiment of this application, the insert component includes an insert portion and a limiting portion, the limiting portion being connected to the insert portion, the insert portion passing through the mounting hole and extending into the injection molding cavity of the handle head, and the cross-sectional area of the limiting portion being larger than the opening area of the mounting hole.
[0010] According to one embodiment of this application, the insert part includes an insert head, which is located in the injection molding cavity of the handle head. The cross-sectional shape of the insert head is one of the following: round hole, square hole, rectangular hole, elliptical hole, triangle, and hexagon.
[0011] According to one embodiment of this application, the limiting part is provided with a first anti-rotation part, and the insert mounting cavity is provided with a first anti-rotation structure corresponding to the first anti-rotation part, wherein the first anti-rotation part is adapted to be rotated and limited with the first anti-rotation structure.
[0012] According to one embodiment of this application, the slider insert is provided with a second anti-rotation part, and the mounting hole is provided with a second anti-rotation structure corresponding to the second anti-rotation part, and the second anti-rotation part is adapted to be rotated and limited with the second anti-rotation part.
[0013] According to one embodiment of this application, a connecting component is included, the connecting component being connected to the device body, the tool holder head injection cavity being located on the side away from the connecting component, and the tool insert mounting cavity being located on the side close to the connecting component.
[0014] According to one embodiment of this application, the main body of the device is provided with a first guide positioning component, and the connecting component is provided with a second guide positioning component corresponding to the first guide positioning component. The assembly direction of the first guide positioning component and the second guide positioning component is the same as the assembly direction of the main body of the device and the connecting component.
[0015] According to one embodiment of this application, the connecting component is provided with an inclined surface, which is used to position the device body.
[0016] According to one embodiment of this application, the connecting component and the device body are fixedly connected by fasteners, and the assembly direction of the fasteners is the same as the assembly direction of the device body and the connecting component.
[0017] According to one embodiment of this application, the main body of the device is provided with a plurality of mounting holes, and a plurality of slider inserts are detachably mounted in the mounting holes. Each slider insert is provided with a cutting tool component of the same shape or a cutting tool component of a different shape.
[0018] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a structural schematic diagram of the inner hole features of a surgical scalpel handle in related technologies.
[0021] Figure 2 This is a perspective structural schematic diagram of a mold assembly for producing surgical scalpel handles provided in one embodiment of this application.
[0022] Figure 3 This is a cross-sectional structural schematic diagram of the slider insert and insert component provided in one embodiment of this application.
[0023] Figure 4 This is an exploded structural diagram of a mold assembly for producing surgical scalpel handles provided in one embodiment of this application.
[0024] Figure 5 This is a schematic diagram of the structure of a mold assembly for producing surgical scalpel handles provided in one embodiment of this application.
[0025] Figure label:
[0026] 100. Main body of the device; 110. Mounting hole; 120. First guide and positioning component;
[0027] 200, slider insert; 201, second anti-rotation part; 210, tool holder head injection cavity; 220, tool insert mounting cavity; 230, through hole;
[0028] 300. Cutting tool assembly; 310. Cutting tool section; 311. Cutting tool head; 320. Limiting part; 321. First anti-rotation part;
[0029] 400. Connecting component; 410. Inclined surface;
[0030] 500. Fasteners. DETAILED DESCRIPTION
[0031] The embodiments of this application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but should not be used to limit the scope of this application.
[0032] In the description of the embodiments of this application, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections, wherein a fixed connection can include an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.
[0034] In the embodiments of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0035] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the embodiments of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0036] The following is combined Figures 2 to 5 This application describes a mold assembly for producing surgical scalpel handles.
[0037] A mold assembly for producing scalpel handles according to an embodiment of this application includes: a device body 100, a slider insert 200, and a blade insert component 300. The device body 100 is provided with a mounting hole 110. The slider insert 200 is detachably mounted in the mounting hole 110 and is provided with a handle head injection cavity 210 and a blade insert mounting cavity 220. The handle head injection cavity 210 and the blade insert mounting cavity 220 are arranged opposite to each other. The slider insert 200 is provided with a through hole 230 that connects the handle head injection cavity 210 and the blade insert mounting cavity 220. The blade insert component 300 is detachably mounted in the blade insert mounting cavity 220, and at least partially passes through the through hole 230 and extends into the handle head injection cavity 210.
[0038] According to the embodiments of this application, the mold assembly for producing scalpel handles, through the detachable slider insert 200 and the detachable insert component 300, allows for quick disassembly and timely replacement when the insert component 300 needs to be replaced, reducing the replacement cost of the insert component 300, thereby reducing the manufacturing cost of the scalpel handle and improving production efficiency.
[0039] The slider insert 200 is detachably mounted in the mounting hole 110 of the device body 100, and the insert component 300 is detachably mounted in the insert mounting cavity 220. This modularity of the mold assembly simplifies and expedites the replacement of the insert component 300, reducing replacement costs. The insert component 300 at least partially passes through the mounting hole 230 and extends into the injection molding cavity 210 of the scalpel handle head. The shape and size of the insert component 300 match the tail of the scalpel blade, forming a scalpel handle connection portion adapted to the tail of the blade during injection molding. Because the insert component 300 can be replaced individually without replacing the entire mold assembly, the manufacturing cost of the scalpel handle is significantly reduced. By replacing insert components 300 of different shapes and sizes, different types of scalpel blade tails can be accommodated, meeting diverse production needs.
[0040] According to one embodiment of this application, the insert component 300 includes an insert portion 310 and a limiting portion 320. The limiting portion 320 is connected to the insert portion 310. The insert portion 310 passes through the insertion hole 230 and extends into the injection cavity 210 of the handle head. The cross-sectional area of the limiting portion 320 is larger than the opening area of the insertion hole 230.
[0041] Understandably, the insert part 310 matches the tail of the scalpel blade. During injection molding, the insert part 310 forms a handle connection portion adapted to the tail of the blade. The limiting part 320 is connected to the insert part 310, and its main function is to prevent the insert part 300 from being ejected or displaced by the injection molding material during the injection molding process. The cross-sectional area of the limiting part 320 is designed to be larger than the opening area of the through hole 230. Thus, when the insert part 300 is installed into the slider insert 200, the limiting part 320 will be locked at the opening of the through hole 230, thereby stabilizing the insert part 300.
[0042] This application does not restrict the specific shape of the limiting part 320, as long as the cross-sectional area of the limiting part 320 is larger than the opening area of the through hole 230.
[0043] According to one embodiment of this application, the insert part 310 includes an insert head 311, which is located in the injection cavity 210 of the handle head. The cross-sectional shape of the insert head 311 is one of the following: round hole, square hole, rectangular hole, elliptical hole, triangle, and hexagon.
[0044] Understandably, the insert head 311 is the part of the insert part 310 that directly contacts and fits the tail of the scalpel blade. Depending on the different shapes and sizes of the scalpel blade tail, the insert head 311 is designed with various cross-sectional shapes, including but not limited to: round holes, square holes, rectangular holes, elliptical holes, triangular holes, and hexagonal holes. This diverse design allows the insert component 300 to fit more types of scalpel blade tails, meeting the diverse needs of the medical device manufacturing field.
[0045] Of course, the insert head 311 can also be set to an irregular shape; no specific restrictions are imposed here.
[0046] According to one embodiment of this application, the limiting part 320 is provided with a first anti-rotation part 321, and the insert mounting cavity 220 is provided with a first anti-rotation structure corresponding to the first anti-rotation part 321. The first anti-rotation part 321 is adapted to be rotated and limited with the first anti-rotation structure.
[0047] It is understood that the first anti-rotation part 321 is used to cooperate with the first anti-rotation structure in the insert mounting cavity 220 to achieve the function of rotation limit and prevent the insert component 300 from rotating during injection molding. The shape and size of the first anti-rotation part 321 can be designed according to actual needs. Common shapes include but are not limited to: plane, protrusion, groove, etc., and the first anti-rotation structure is set to correspond to the shape and size of the first anti-rotation part 321.
[0048] During the assembly of the mold assembly, the limiting part 320 of the insert component 300 is installed into the insert mounting cavity 220 of the slider insert 200. At this time, the first anti-rotation part 321 contacts and fits tightly with the first anti-rotation structure, thereby preventing the insert component 300 from rotating during subsequent injection molding. This design not only improves the stability of the mold assembly but also ensures the accurate connection between the scalpel handle and the blade tail.
[0049] According to one embodiment of this application, the slider insert 200 is provided with a second anti-rotation part 201, and the mounting hole 110 is provided with a second anti-rotation structure corresponding to the second anti-rotation part 201. The second anti-rotation part 201 is adapted to be rotated and limited with the second anti-rotation part 201.
[0050] It is understood that the second anti-rotation part 201 is used to cooperate with the second anti-rotation structure in the mounting hole 110 to achieve the function of rotation limit and prevent the insert component 300 from rotating during injection molding. The shape and size of the second anti-rotation part 201 can be designed according to actual needs, and common shapes include but are not limited to: plane, protrusion, groove, etc. The second anti-rotation structure is set corresponding to the second anti-rotation part 201.
[0051] According to one embodiment of this application, a connecting member 400 is included, which is connected to the device body 100. The tool holder head injection cavity 210 is located on the side away from the connecting member 400, and the tool insert mounting cavity 220 is located on the side close to the connecting member 400.
[0052] The main body 100 of the device is detachably mounted on the connecting part 400, which can protect and support the insert part 300.
[0053] During the assembly of the mold assembly, the slider insert 200 is first installed into the mounting hole 110 of the device body 100, ensuring that the second anti-rotation part 201 fits tightly with the second anti-rotation structure. Then, the insert component 300 is installed into the insert mounting cavity 220 of the slider insert 200, ensuring that the first anti-rotation part 321 fits tightly with the first anti-rotation structure. Finally, the entire device body 100 is installed into the connecting component 400, ready for injection molding.
[0054] During injection molding, the injection material is injected into the injection cavity 210 of the tool holder head. Due to the rotation limiting function of the first anti-rotation part 321 and the second anti-rotation part 201, the tool insert 300 and the slider insert 200 can remain stable, preventing rotation or displacement. After injection molding is completed, the mold assembly can be easily disassembled and cleaned for the next round of production.
[0055] According to one embodiment of this application, the device body 100 is provided with a first guide positioning component 120, and the connecting component 400 is provided with a second guide positioning component corresponding to the first guide positioning component 120. The assembly direction of the first guide positioning component 120 and the second guide positioning component is the same as the assembly direction of the device body 100 and the connecting component 400.
[0056] Understandably, the first guide positioning component 120 is used to cooperate with the second guide positioning component on the connecting component 400 to realize the guiding and positioning functions of the mold assembly. The assembly direction of the first guide positioning component 120 and the second guide positioning component is the same as the assembly direction of the device body 100 and the connecting component 400, ensuring the accuracy and stability of the mold assembly during the assembly process.
[0057] The first guide positioning component 120 can be a positioning protrusion or a positioning groove; no specific limitation is made here.
[0058] According to one embodiment of this application, the connecting component 400 is provided with a slope 410, which is used to position the device body 100.
[0059] Understandably, the sloping surface 410 helps with the positioning and stability of the mold components during the injection molding process, preventing product misalignment or non-concentricity.
[0060] According to one embodiment of this application, the connecting component 400 and the device body 100 are fixedly connected by a fastener 500, and the assembly direction of the fastener 500 is the same as the assembly direction of the device body 100 and the connecting component 400.
[0061] Fastener 500 is used to securely connect connecting component 400 and device body 100. In this embodiment, the assembly direction of fastener 500 is the same as the assembly direction of device body 100 and connecting component 400. This design allows fastener 500 to smoothly pass through the assembly holes of connecting component 400 and the assembly slots of device body 100 during assembly, thereby simplifying the assembly process and improving assembly efficiency. Simultaneously, because the assembly direction of fastener 500 is consistent with the assembly direction, it also prevents fastener 500 from loosening or being damaged due to uneven force during assembly.
[0062] According to one embodiment of this application, the device body 100 is provided with a plurality of mounting holes 110, and a plurality of slider inserts 200 are detachably mounted in the mounting holes 110. Each slider insert 200 is provided with a cutting tool component 300 of the same shape or a cutting tool component 300 of a different shape.
[0063] In this embodiment, the main body 100 of the device is provided with a plurality of mounting holes 110, the number and position of which can be customized according to specific needs. Each mounting hole 110 can be detachably mounted with a slider insert 200, so slider inserts 200 of different shapes and sizes can be selected for installation as needed. In addition, each slider insert 200 can be equipped with insert components 300 of the same or different shapes to adapt to the production needs of parts of different shapes and sizes.
[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A mold assembly for producing surgical scalpel handles, characterized in that, include: The main body of the device (100) is provided with mounting holes (110). A slider insert (200) is detachably installed in the mounting hole (110). The slider insert (200) is provided with a tool holder head injection cavity (210) and a tool insert mounting cavity (220). The tool holder head injection cavity (210) and the tool insert mounting cavity (220) are arranged opposite to each other. The slider insert (200) is provided with a through hole (230), which connects the tool holder head injection cavity (210) and the tool insert mounting cavity (220). The insert component (300) is detachably installed in the insert mounting cavity (220), and the insert component (300) is at least partially inserted through the mounting hole (230) and extends into the injection molding cavity (210) of the handle head.
2. The mold assembly for producing a scalpel handle according to claim 1, characterized in that, The insert component (300) includes an insert portion (310) and a limiting portion (320). The limiting portion (320) is connected to the insert portion (310). The insert portion (310) passes through the mounting hole (230) and extends into the injection cavity (210) of the handle head. The cross-sectional area of the limiting portion (320) is larger than the opening area of the mounting hole (230).
3. The mold assembly for producing a scalpel handle according to claim 2, characterized in that, The insert part (310) includes an insert head (311), which is located in the injection cavity (210) of the handle head. The cross-sectional shape of the insert head (311) is one of the following: round hole, square hole, rectangular hole, elliptical hole, triangle, and hexagon.
4. The mold assembly for producing a scalpel handle according to claim 2, characterized in that, The limiting part (320) is provided with a first anti-rotation part (321), and the insert mounting cavity (220) is provided with a first anti-rotation structure corresponding to the first anti-rotation part (321). The first anti-rotation part (321) is adapted to be rotated and limited with the first anti-rotation structure.
5. The mold assembly for producing a scalpel handle according to claim 1, characterized in that, The slider insert (200) is provided with a second anti-rotation part (201), and the mounting hole (110) is provided with a second anti-rotation structure corresponding to the second anti-rotation part (201). The second anti-rotation part (201) is adapted to be rotated and limited with the second anti-rotation part (201).
6. The mold assembly for producing a scalpel handle according to claim 1, characterized in that, It includes a connecting component (400) connected to the main body (100) of the device, the injection cavity (210) of the handle head is located on the side away from the connecting component (400), and the insert mounting cavity (220) is located on the side close to the connecting component (400).
7. The mold assembly for producing a scalpel handle according to claim 6, characterized in that, The main body (100) of the device is provided with a first guide positioning component (120), and the connecting component (400) is provided with a second guide positioning component corresponding to the first guide positioning component (120). The assembly direction of the first guide positioning component (120) and the second guide positioning component is the same as the assembly direction of the main body (100) of the device and the connecting component (400).
8. The mold assembly for producing a scalpel handle according to claim 6, characterized in that, The connecting component (400) is provided with an inclined surface (410), which is used to position the main body (100) of the device.
9. The mold assembly for producing a scalpel handle according to claim 6, characterized in that, The connecting component (400) and the device body (100) are fixedly connected by fasteners (500), and the assembly direction of the fasteners (500) is the same as the assembly direction of the device body (100) and the connecting component (400).
10. The mold assembly for producing a scalpel handle according to any one of claims 1 to 9, characterized in that, The main body (100) of the device is provided with a plurality of mounting holes (110), and a plurality of slider inserts (200) are detachably mounted in the mounting holes (110). Each slider insert (200) is provided with a insert component (300) of the same shape or a insert component (300) of a different shape.