Music toy injection molding device

Abstract

According to the music toy injection molding device provided by the utility model, the lower mold is placed on the bearing block, and meanwhile, the insertion pipe is inserted into the insertion hole and is connected with the lower mold. Meanwhile, the two clamping blocks on the lower die abut against the lower die. And one end, far away from the heat discharge hole, of the heat discharge channel communicates with the heat discharge port. An upper mold is placed on a lower mold to form a mold cavity. And an external driving device moves the double-screw extruder to the position above the injection mold, and specifically, the output end of the double-screw extruder corresponds to the injection molding hole. And the double-screw extruder carries out injection molding treatment on the interior of the mold cavity through the injection molding hole, and after injection molding is completed, the double-screw extruder is moved away by an external driving device. The air conditioner exhausts cold air to the cooling cavity through the cold air pipe, the cooling channel and the inserting pipe, the cold air slowly rises to fully cool a product in the mold cavity through the lower mold, and injection molding and solidification forming are accelerated. And cold air slowly rises to discharge heat through the heat discharge port, the heat discharge channel and the heat discharge holes.

Description

Technical Field

[0001] This utility model relates to the field of musical toy processing, and in particular to a musical toy injection molding device. Background Technology

[0002] Toys, broadly speaking, refer to items that can be played with. Playing with toys is often used as a form of edutainment in human society. Toys can also be natural objects, that is, non-man-made things such as sand, stones, mud, and twigs. The term "toy" should be interpreted broadly; it is not limited to items sold on the street for playing with. Anything that can be played with, seen, heard, and touched can be called a toy. Toys are suitable for children, but even more so for young adults and the elderly. They are tools for opening the windows of wisdom, making people intelligent and clever. Musical toys are toys that can produce music. Examples include dolls and animals that produce musical sounds or songs. Musical toys help young children learn to distinguish different musical instrument sounds, differentiate between loud and soft sounds, and develop auditory perception. Plastic musical toys are loved by consumers for their excellent weather resistance, flexibility, and malleability.

[0003] However, traditional musical toys, such as those disclosed in the patent application CN201220557918.2 entitled "Music Box Toy," require injection molding equipment to produce multiple assembly parts during the manufacturing process. However, traditional injection molding equipment is inefficient. Utility Model Content

[0004] Therefore, it is necessary to provide a musical toy injection molding device to address the technical problem of low efficiency in traditional injection molding equipment.

[0005] A musical toy injection molding apparatus, comprising: a twin-screw extruder, an injection mold, a cooling mechanism, and a control mechanism;

[0006] The injection mold includes an upper mold and a lower mold, which are adapted to each other and detachably connected. The upper mold and the lower mold are connected to form a mold cavity. The upper mold has an injection hole that communicates with the mold cavity. The twin-screw extruder performs injection molding into the mold cavity through the injection hole. The lower mold has a cooling cavity that surrounds the mold cavity. The lower mold has heat exhaust ports on both sides near the end of the upper mold that communicate with the cooling cavity. The bottom of the lower mold has an insertion hole that communicates with the cooling cavity.

[0007] The cooling mechanism includes an air conditioner, a cold air duct, a receiving base, and two temperature sensors. The output end of the air conditioner is connected to the input end of the cold air duct. The receiving base is a hollow cuboid structure with one open end. A receiving block is provided on the inner wall of the bottom of the receiving base, and an insertion tube is provided on the top of the receiving block. A cooling channel is opened inside the receiving block, and the cold air duct is connected to the insertion tube through the cooling channel. The insertion tube is adapted to the insertion hole, is inserted into the insertion hole, and is connected to the lower mold. A locking block is provided on each of the two parallel inner walls at the open end of the receiving base. A heat dissipation channel is opened at one end of the locking block, and a heat dissipation hole is opened on the side wall of the locking block. The heat dissipation hole is connected to one end of the heat dissipation channel. The end of the heat dissipation channel away from the heat dissipation hole is connected to the heat dissipation port. Each temperature sensor is correspondingly installed in one of the heat dissipation channels.

[0008] The twin-screw extruder, the air conditioner, and the two temperature sensors are all electrically connected to the control mechanism.

[0009] In one embodiment, the receiving block and the receiving seat are integrally formed.

[0010] In one embodiment, the receiving block has a cuboid structure.

[0011] In one embodiment, the receiving block is a cylindrical structure.

[0012] In one embodiment, the insertion tube and the receiving block are integrally formed.

[0013] In one embodiment, the insertion tube is a circular tube.

[0014] In one embodiment, the locking block has a cuboid structure.

[0015] In one embodiment, the locking block is a cylindrical structure.

[0016] In one embodiment, the locking block and the receiving seat are integrally formed.

[0017] In one embodiment, the cold air duct is wrapped with heat insulation cotton.

[0018] During operation, the aforementioned musical toy injection molding device places the lower mold on the receiving block, simultaneously inserting the insertion tube into the insertion hole and connecting it to the lower mold. Both locking blocks on the lower mold abut against it, ensuring the end of the heat dissipation channel away from the heat dissipation hole connects to the heat dissipation port. The upper mold is then placed on the lower mold to form the mold cavity. An external drive unit moves the twin-screw extruder above the injection mold, specifically aligning the output end of the twin-screw extruder with the injection hole. The twin-screw extruder injects material into the mold cavity through the injection hole. After injection, the external drive unit removes the twin-screw extruder. The air conditioner discharges cold air into the cooling chamber through the cold air duct, cooling channel, and insertion tube. The cold air slowly rises and passes through the lower mold to fully cool the product within the mold cavity, accelerating injection molding and solidification. The cold air slowly rises and dissipates heat through the heat dissipation port, heat dissipation channel, and heat dissipation hole. When the temperature detected by the temperature sensor remains below a preset time, it indicates that the product within the mold cavity has cooled and solidified. The aforementioned musical toy injection molding device has high efficiency in the injection molding process of musical toys. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a musical toy injection molding device in one embodiment;

[0020] Figure 2 This is a partially enlarged structural schematic diagram of the injection molding device for a musical toy in one embodiment;

[0021] Figure 3 This is a partially enlarged structural schematic diagram of the injection molding device for a musical toy in one embodiment. Detailed Implementation

[0022] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0027] Please also refer to Figures 1 to 3 This utility model provides a musical toy injection molding device 10, which includes: a twin-screw extruder 100, an injection mold 200, a cooling mechanism 300, and a control mechanism (not shown).

[0028] Injection mold 200 includes an upper mold 210 and a lower mold 220, which are compatible and detachably connected, forming a mold cavity 201. An injection hole 202 is provided on the upper mold 210, communicating with the mold cavity 201. The twin-screw extruder 100 performs injection molding into the mold cavity 201 through the injection hole 202. A cooling cavity 203 is provided on the lower mold 220, surrounding the mold cavity 201. Heat exhaust ports 204 are provided on both sides of the lower mold 220 near the upper mold 210, both communicating with the cooling cavity 203. An insertion hole 205 is provided at the bottom of the lower mold 220, communicating with the cooling cavity 203.

[0029] The cooling mechanism 300 includes an air conditioner 310, a cold air duct 320, a receiving seat 330, and two temperature sensors 340. The output end of the air conditioner 310 is connected to the input end of the cold air duct 320. The receiving seat 330 is a hollow cuboid structure with one open end. A receiving block 331 is provided on the inner wall of the bottom of the receiving seat 330. In this embodiment, the receiving block 331 and the receiving seat 330 are integrally formed. The receiving block 331 is a cuboid structure. In another embodiment, the receiving block 331 is a cylindrical structure. An insertion tube 332 is provided on the top of the receiving block 331. In this embodiment, the insertion tube 332 and the receiving block 331 are integrally formed. The insertion tube 332 is a circular tube.

[0030] A cooling channel 301 is provided inside the receiving block 331, and a cold air duct 320 is connected to the insertion tube 332 through the cooling channel 301. In this embodiment, the cold air duct 320 is wrapped with heat insulation cotton to reduce energy consumption. The insertion tube 332 is adapted to the insertion hole 205, and the insertion tube 332 is inserted into the insertion hole 205 and connected to the lower mold 220. A locking block 333 is provided on each of the two parallel inner walls at the open end of the receiving seat 330. In this embodiment, the locking block 333 has a cuboid structure. In another embodiment, the locking block 333 has a cylindrical structure. Specifically, the locking block 333 and the receiving seat 330 are integrally formed. A heat dissipation channel 302 is provided at one end of the locking block 333, and a heat dissipation hole 303 is provided on the side wall of the locking block 333, which is connected to one end of the heat dissipation channel 302. The end of the heat dissipation channel 302 away from the heat dissipation hole 303 is connected to the heat dissipation port 204. Each temperature sensor 340 is correspondingly installed in a heat dissipation channel 302.

[0031] The twin-screw extruder 100, air conditioner 310, and two temperature sensors 340 are all electrically connected to the control mechanism. In this embodiment, the control mechanism is a lower-level machine, specifically a PLC. In another embodiment, the control mechanism is a microcontroller. In other embodiments, the control mechanism includes a higher-level machine and a lower-level machine, which are electrically connected. The control mechanism coordinates the twin-screw extruder 100, air conditioner 310, and two temperature sensors 340 to increase the operational stability of the musical toy injection molding device 10.

[0032] During operation, the aforementioned musical toy injection molding device 10 places the lower mold 220 on the receiving block 331, while simultaneously inserting the insertion tube 332 into the insertion hole 205 and connecting it to the lower mold 220. At the same time, both locking blocks 333 on the lower mold 220 abut against it. This connects the end of the heat dissipation channel 302 away from the heat dissipation hole 303 to the heat dissipation port 204. The upper mold 210 is placed on the lower mold 220 to form the mold cavity 201. An external drive device moves the twin-screw extruder 100 above the injection mold 200, specifically aligning the output end of the twin-screw extruder 100 with the injection hole 202. The twin-screw extruder 100 injects material into the mold cavity 201 through the injection hole 202. After injection molding is complete, the external drive device removes the twin-screw extruder 100. Air conditioner 310 discharges cold air into cooling chamber 203 through cold air duct 320, cooling channel 301, and insertion pipe 332. The cold air rises slowly and passes through lower mold 220 to fully cool the product in mold cavity 201, accelerating injection molding and solidification. When the temperature detected by temperature sensor 340 remains below a preset time, it indicates that the product in mold cavity 201 has cooled and solidified. The cold air rises slowly and discharges heat through heat exhaust port 204, heat exhaust channel 302, and heat exhaust hole 303. The above-mentioned musical toy injection molding device 10 has high injection molding efficiency in the production process of musical toys.

[0033] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0034] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A musical toy injection molding device, characterized in that, include: Twin-screw extruder, injection mold, cooling system, and control system; The injection mold includes an upper mold and a lower mold, which are adapted to each other and detachably connected. The upper mold and the lower mold are connected to form a mold cavity. The upper mold has an injection hole that communicates with the mold cavity. The twin-screw extruder performs injection molding into the mold cavity through the injection hole. The lower mold has a cooling cavity that surrounds the mold cavity. The lower mold has heat exhaust ports on both sides near the end of the upper mold that communicate with the cooling cavity. The bottom of the lower mold has an insertion hole that communicates with the cooling cavity. The cooling mechanism includes an air conditioner, a cold air duct, a receiving base, and two temperature sensors. The output end of the air conditioner is connected to the input end of the cold air duct. The receiving base is a hollow cuboid structure with one open end. A receiving block is provided on the inner wall of the bottom of the receiving base, and an insertion tube is provided on the top of the receiving block. A cooling channel is opened inside the receiving block, and the cold air duct is connected to the insertion tube through the cooling channel. The insertion tube is adapted to the insertion hole, is inserted into the insertion hole, and is connected to the lower mold. A locking block is provided on each of the two parallel inner walls at the open end of the receiving base. A heat dissipation channel is opened at one end of the locking block, and a heat dissipation hole is opened on the side wall of the locking block. The heat dissipation hole is connected to one end of the heat dissipation channel. The end of the heat dissipation channel away from the heat dissipation hole is connected to the heat dissipation port. Each temperature sensor is correspondingly installed in one of the heat dissipation channels. The twin-screw extruder, the air conditioner, and the two temperature sensors are all electrically connected to the control mechanism.

2. The musical toy injection molding device according to claim 1, characterized in that, The receiving block and the receiving seat are integrally formed.

3. The musical toy injection molding device according to claim 1, characterized in that, The receiving block has a cuboid structure.

4. The musical toy injection molding device according to claim 1, characterized in that, The receiving block has a cylindrical structure.

5. The musical toy injection molding device according to claim 1, characterized in that, The insertion tube and the receiving block are integrally formed.

6. The musical toy injection molding device according to claim 1, characterized in that, The insertion tube is a circular tube.

7. The musical toy injection molding device according to claim 1, characterized in that, The locking block has a cuboid structure.

8. The musical toy injection molding device according to claim 1, characterized in that, The locking block has a cylindrical structure.

9. The musical toy injection molding device according to claim 1, characterized in that, The locking block and the receiving seat are integrally formed.

10. The musical toy injection molding device according to claim 1, characterized in that, The air duct is wrapped with heat insulation cotton.

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