Box closing mechanism
By designing a box closing mechanism and utilizing a mounting fixture, a bending mechanism, and a pushing mechanism, the carbon brush box can be fully automatically closed, thus solving the problem of low efficiency in the existing technology and achieving efficient automated processing.
Patent Information
- Application Number
- CN202423065621.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the prior art, the box closing process of the carbon brush cannot be fully automated, resulting in low processing efficiency.
A box closing mechanism was designed, which included an installation fixture, a bending mechanism, and a pushing mechanism. The driving mechanism drove the bending part to rise and abut against the end face of the brush box, thereby realizing automatic bending and covering of the end face of the brush box. Combined with the cooperation of the cylinder and the roller, the fully automatic box closing process was completed.
The fully automatic box closing process of carbon brushes is realized, which greatly improves the processing efficiency.
Smart Images

Figure CN223478312U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon brush processing equipment technology, and in particular to a closing box mechanism. Background Technology
[0002] The invention patent with application number CN201810580200.7 discloses a carbon brush and a carbon brush box assembly, including a carbon brush box composed of symmetrically installed carbon brush box bodies. The brush box bodies are made of polyoxymethylene. The inner side of the support body is machined with a long groove, and the outer side is machined with a deformation groove. The deformation groove is located below the long groove, and the upper part of the long groove is machined with a guide surface. The carbon brush is formed by a brush body and a carbon brush connecting piece fixedly connected by a compression spring. The bottom of the brush body is curved, and the curved surface matches the outer circle shape of the commutator. The middle part of the carbon brush connecting piece is a narrow section, and the size of the narrow section matches the long groove. The carbon brush connecting piece is fixedly connected to an external wiring device. The brush body, the compression spring, and the carbon brush connecting piece are made of conductive metal. The carbon brush body is inserted into the carbon brush box, and the carbon brush connecting piece is pressed. Through the elastic deformation of the upper part of the carbon brush box body, the carbon brush can be easily installed in the carbon brush box. In actual processing, the ends of the carbon brushes of this product need to be welded to the copper wires of the carbon brushes and closed so that one end of the carbon brush box is closed. However, in current processing, this can often only be done manually or with semi-automatic equipment, which cannot achieve fully automatic online closing of the box, resulting in low efficiency. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a box-closing mechanism that can realize a fully automated box-closing process, thereby improving efficiency.
[0004] The closing mechanism according to a first aspect embodiment of the present invention includes:
[0005] Mounting clamps are used to clamp carbon brushes with brush holders;
[0006] A bending mechanism is located below the mounting fixture. The bending mechanism includes a driving mechanism and a bending component. The bending component is mounted on the upper end of the driving mechanism and is driven to move up and down by the driving mechanism. The bending component can rise and abut against the end face of the brush box, so that the end face of the brush box is bent and covers the end of the brush box.
[0007] The closing mechanism according to the present utility model has at least the following beneficial effects: the mounting clamp fixes the entire brush box to prevent the brush box from shifting position, and then the rising bending member bends the lower end face so that the end face covers the end of the brush box, thus completing the closing process. The entire working process is fully automated, greatly improving efficiency.
[0008] According to some embodiments of this utility model, the bending element is a pivotable roller.
[0009] According to some embodiments of the present invention, the driving mechanism is a first cylinder, the driving end of the first cylinder is fixedly connected to a mounting base, and the roller is pivotally mounted on the mounting base.
[0010] According to some embodiments of the present invention, the mounting base includes a fixed base and a swing base. The fixed base is fixedly connected to the drive end of the first cylinder. One end of the swing base is rotatably connected to the end of the fixed base away from the swing base, and the other end is rotatably connected to the roller.
[0011] According to some embodiments of the present invention, a pushing mechanism is also included, which is used to drive the swing seat to press towards the mounting fixture.
[0012] According to some embodiments of the present invention, the pushing mechanism includes:
[0013] The second cylinder is configured correspondingly to the mounting fixture;
[0014] The push rod, which is fixedly connected to the drive end of the second cylinder, can extend or retract toward the mounting fixture.
[0015] According to some embodiments of the present invention, a reset mechanism is provided between the swing seat and the fixed seat, and the reset mechanism drives the swing seat to swing away from the mounting fixture.
[0016] According to some embodiments of this utility model, the reset mechanism is a reset spring.
[0017] According to some embodiments of the present invention, the upper end of the fixed base is provided with a stop portion, which can abut against the swing base to make the swing base in a vertical state.
[0018] According to some embodiments of the present invention, the mounting fixture is provided with clamping holes, and a liftable stop plate is slidably connected above the mounting fixture. The stop plate can abut against the end of the brush box to constrain the position of the brush box.
[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:
[0021] Figure 1 This is a schematic diagram of the closing mechanism according to an embodiment of the present utility model;
[0022] Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown.
[0023] 100. Installation clamp; 110. Clamping hole; 120. Stop plate;
[0024] 200, Bending mechanism; 210, First cylinder; 220, Roller; 230, Mounting base; 231, Fixed base; 2311, Stop; 232, Swinging base;
[0025] 300, Pushing mechanism; 310, Second cylinder; 320, Push rod; Detailed Implementation
[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0029] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0030] Reference Figures 1 to 2The closing mechanism of this utility model includes a mounting clamp 100 and a bending mechanism 200. The mounting clamp 100 is used to clamp the carbon brush with the brush box. The bending mechanism 200 is located below the mounting clamp 100. The bending mechanism 200 includes a driving mechanism and a bending member. The bending member is mounted on the upper end of the driving mechanism and is driven to move up and down by the driving mechanism. The bending member can rise and abut against the end face of the brush box so that the end face of the brush box is bent and covers the end of the brush box.
[0031] In the actual process of closing the brush box, the fixture 100 is used to fix the entire brush box to prevent the brush box from shifting position. Then, the rising bending member is used to bend the end face located below so that the end face covers the end of the brush box, thus completing the closing process. The entire work process is fully automated, which greatly improves efficiency.
[0032] In some embodiments, the bending member is a pivotable roller 220, and the driving mechanism is a first cylinder 210. The driving end of the first cylinder 210 is fixedly connected to a mounting base 230, and the roller 220 is pivotally mounted on the mounting base 230. The first cylinder 210 drives the mounting base 230 to rise, and the mounting base 230 drives the roller 220 located at the top of the mounting base 230 to rise. The roller 220 abuts against the end face of the brush box. As the roller 220 continues to rise, the roller 220 presses the end face, causing the end face to bend and cover the end face of the brush box. Specifically, the front end of the roller 220 near the mounting base 230 can fit against the end face of the brush box, so that the end face of the brush box can tightly cover the end of the brush box.
[0033] It should be mentioned that an elastic element is installed between the brush box and the carbon brush in the mounting fixture 100. When the mounting fixture 100 clamps the carbon brush, the brush box located at the front end of the mounting fixture 100 is prone to protrude beyond the clamping hole 110 under the elastic force of the elastic element. Therefore, specifically, the mounting fixture 100 is provided with a clamping hole 110, and a liftable stop plate 120 is slidably connected above the mounting fixture 100. The stop plate 120 can abut against the end of the brush box to constrain the position of the brush box.
[0034] Furthermore, due to the presence of the stop plate 120, when bending the end face of the brush box, the end face will fit against the stop plate 120, but cannot directly fit against and seal the end of the brush box. In order to ensure that the end face can cover the end of the brush box, in some embodiments, the mounting base 230 includes a fixed base 231 and a swing base 232. The fixed base 231 is fixedly connected to the drive end of the first cylinder 210. One end of the swing base 232 is rotatably connected to the end of the fixed base 231 away from the swing base 232, and the other end is rotatably connected to a roller 220. Driven by external force, the swingable swing base 232 can drive the roller 220 to press against the end face, so that the end face is tightly attached to the end of the brush box. During the swing of the roller 220 toward the mounting fixture 100, the stop plate 120 in the mounting fixture 100 needs to be lifted by the external lifting mechanism.
[0035] To drive the roller 220 to press against the brush box by external force, the closing mechanism of this embodiment of the utility model further includes a pushing mechanism 300, which is used to drive the swing seat 232 to press towards the mounting fixture 100. Specifically, the pushing mechanism 300 includes a second cylinder 310 and a push rod 320, with the second cylinder 310 and the mounting fixture 100 correspondingly arranged; the driving ends of the push rod 320 and the second cylinder 310 are fixedly connected and can extend or retract towards the mounting fixture 100. Under the drive of the second cylinder 310, the push rod 320 can directly abut against the roller 220 and push the swing seat 232 to swing. In order to drive the swing seat 232 to reset after pushing, in some embodiments, a reset mechanism is provided between the swing seat 232 and the fixed seat 231. The reset mechanism drives the swing seat 232 to swing away from the mounting fixture 100. Further, the reset mechanism is a reset spring.
[0036] In the above scheme, the swing seat 232 can be reset under the drive of the return spring. In order to reset the swing seat 232 to the same position, the upper end of the fixed seat 231 is provided with a stop part 2311. The stop part 2311 can abut and cooperate with the swing seat 232 so that the swing seat 232 is in a vertical state.
[0037] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A closing box mechanism, characterized in that, include: Mounting clamp (100) for clamping carbon brushes with brush holders; A bending mechanism (200) is located below the mounting fixture (100). The bending mechanism (200) includes a driving mechanism and a bending member. The bending member is mounted on the upper end of the driving mechanism and is driven to move up and down by the driving mechanism. The bending member can rise and abut against the end face of the brush box so that the end face of the brush box is bent and covers the end of the brush box.
2. The closing box mechanism according to claim 1, characterized in that, The bending element is a pivotable roller (220).
3. The closing box mechanism according to claim 2, characterized in that, The driving mechanism is a first cylinder (210), and the driving end of the first cylinder (210) is fixedly connected to a mounting base (230). The roller (220) is pivotally mounted on the mounting base (230).
4. The closing box mechanism according to claim 3, characterized in that, The mounting base (230) includes a fixed base (231) and a swing base (232). The fixed base (231) is fixedly connected to the drive end of the first cylinder (210). One end of the swing base (232) is rotatably connected to the end of the fixed base (231) away from the swing base (232), and the other end is rotatably connected to the roller (220).
5. The closing box mechanism according to claim 4, characterized in that, It also includes a pressing mechanism (300) for driving the swing seat (232) to press toward the mounting fixture (100).
6. The closing box mechanism according to claim 5, characterized in that, The pushing mechanism (300) includes: The second cylinder (310) is correspondingly provided with the mounting fixture (100); The push rod (320) is fixedly connected to the drive end of the second cylinder (310) and can extend or retract toward the mounting fixture (100).
7. The closing mechanism according to claim 4 or 5, characterized in that, A reset mechanism is provided between the swing seat (232) and the fixed seat (231), and the reset mechanism drives the swing seat (232) to swing away from the mounting fixture (100).
8. The closing box mechanism according to claim 7, characterized in that, The reset mechanism is a reset spring.
9. The closing box mechanism according to claim 7, characterized in that, The upper end of the fixed seat (231) is provided with a stop (2311), which can abut against the swing seat (232) so that the swing seat (232) is in a vertical state.
10. The closing box mechanism according to claim 1, characterized in that, The mounting fixture (100) is provided with a clamping hole (110), and a liftable stop plate (120) is slidably connected above the mounting fixture (100). The stop plate (120) can abut against the end of the brush box to constrain the position of the brush box.
Citation Information
Patent Citations
A carbon brush and a carbon brush box assembly
CN108683046B