Insulating seat of current collector

Abstract

The utility model discloses a current collector insulating seat, which comprises a bottom plate, a coaming and ear plates, the coaming and the ear plates are connected with the bottom plate, the coaming is U-shaped and is arranged on the upper end face of the bottom plate, a current collector mounting area is formed on the inner side of the coaming, the two ear plates are respectively arranged at two ends of the bottom plate, and the bottom plate, the coaming and the ear plates are formed by adopting SMC (Sheet Molding Compound) materials through one-step compression molding. A plurality of blind holes are formed in the bottom plate of the current collector mounting area, metal connecting sleeves with internal threads are embedded in the blind holes, and through fixing holes are formed in the lug plates. The current collector insulating seat is formed by one-time compression molding of SMC materials, the overall structural strength of the insulating seat is remarkably improved, the production efficiency is improved, the manufacturing cost is reduced, the blind holes completely isolate the possibility that current passes through the holes, current leakage and invasion of external factors are effectively prevented, the insulating performance of the insulating seat is ensured, and the service life of the insulating seat is prolonged. And the overall safety of the equipment is improved.

Description

Technical Field

[0001] This utility model relates to rail vehicle manufacturing technology, specifically to a current collector insulating base. Background Technology

[0002] Current collector insulators are commonly used in the traction systems of urban rail transit vehicles. Their main function is to ensure insulation between the current-carrying current collector and the bogie or other components, while also supporting other components of the current collector. By providing insulation, current collector insulators help prevent current leakage or short circuits, thus ensuring the safety and reliability of power transmission. Current collector insulators typically consist of a base plate and multiple partitions mounted on the base plate, dividing the insulating base plate into different areas. In existing technologies, the partitions and base plate are usually bonded with adhesive. While adhesive bonding can meet the insulation and fixation requirements to a certain extent, this method also has some potential drawbacks. For example, the adhesive bonding strength may be affected by environmental factors such as time, temperature, and humidity, leading to a decrease in bonding effectiveness and even the possibility of partition detachment. Furthermore, the adhesive bonding process is relatively complex, requiring strict control of the type, amount, and curing conditions of the adhesive to ensure bonding quality and production efficiency. In addition, the through-holes in the base plate in existing technologies may also pose a significant risk to insulation performance. Over time, these connection holes may become less insulating due to the intrusion of external factors such as rain and dust, posing a potential threat to the safety and reliability of power transmission. Summary of the Invention

[0003] To address the problems existing in the prior art, a current collector insulating base is provided to improve the overall strength and insulation performance of the current collector insulating base.

[0004] The technical solution adopted by this utility model is as follows: a current collector insulating base includes a base plate and a surrounding plate and an ear plate connected to the base plate. The surrounding plate is U-shaped and is set on the upper end surface of the base plate. A current collector mounting area is formed on the inner side of the surrounding plate. Two ear plates are respectively set at both ends of the base plate. The base plate, surrounding plate and ear plates are molded in one piece using SMC material. Multiple blind holes are provided on the base plate of the current collector mounting area. A metal connecting sleeve with internal thread is pre-embedded in the blind holes. A through fixing hole is opened on the ear plate.

[0005] Furthermore, a metal bushing is embedded in the fixing hole.

[0006] Furthermore, positioning pins are pre-embedded in the base plate of the current receiver installation area.

[0007] Furthermore, a reinforcing rib is provided between the surrounding plate and the ear plate, and the reinforcing rib is integrally formed with the bottom plate, the surrounding plate, and the ear plate.

[0008] The beneficial effects of this utility model are as follows: The current collector insulating base of this utility model is molded from SMC material in one piece, which significantly improves the overall structural strength of the insulating base, ensuring its stability and durability during use. This not only improves production efficiency but also reduces manufacturing costs. By designing multiple blind holes on the base plate of the current collector mounting area, and pre-embedding metal connecting sleeves with internal threads in these blind holes, a convenient interface is provided for the installation and fixing of the current collector. The blind holes completely isolate the possibility of current passing through the holes, effectively preventing current leakage and the intrusion of external factors, ensuring the insulation performance of the insulating base, and improving the overall safety of the equipment. By embedding metal nests in the fixing holes of the ear plate, the strength of the material around the fixing holes can be significantly improved, thereby significantly increasing the load-bearing capacity, as well as the compressive and shear resistance at the mounting bolt positions. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0010] Figure 2 This is a top view of the present invention.

[0011] Figure 3 yes Figure 2 Schematic diagram of the cross section along the AA direction. Detailed Implementation

[0012] To facilitate understanding of this utility model, it will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments. However, the scope of protection of this utility model is not limited to the following specific embodiments.

[0013] like Figures 1-3 As shown, this embodiment provides a current collector insulating base, including a base plate 1 and a surrounding plate 2 and ear plates 3 connected to the base plate 1. The surrounding plate 2 is U-shaped and arranged on the upper end face of the base plate 1, forming a current collector mounting area on the inner side of the surrounding plate 2. Two ear plates 3 are respectively arranged at both ends of the base plate 1. A reinforcing rib 7 is provided between the surrounding plate 2 and the ear plates 3. The base plate 1, surrounding plate 2, ear plates 3, and reinforcing rib 7 are molded from SMC material in one piece. Multiple blind holes are provided on the base plate 1 in the current collector mounting area. A metal connecting sleeve 4 with internal threads is pre-embedded in the blind holes, providing a convenient interface for the installation and fixing of the current collector. A through fixing hole is opened on the ear plate 3 to provide a fixing point for the insulating base.

[0014] In this embodiment, a metal bushing 5 is embedded in the fixing hole to increase the load-bearing capacity, compressive strength, and shear strength of the mounting bolt position.

[0015] In this embodiment, positioning pins are pre-embedded on the base plate 1 of the current receiver installation area to ensure precise alignment of the current receiver during installation, thereby improving the accuracy and stability of the installation.

[0016] With the aid of the teachings present in the foregoing description and related drawings, those skilled in the art will conceive of many modifications and other embodiments of the present invention. Therefore, it is to be understood that the present invention is not limited to the specific embodiments disclosed, and modifications and other embodiments are considered to be included within the scope of the appended claims. Although specific terms are used herein, they are used in a general and descriptive sense only and are not intended to be limiting.

Claims

1. A current collector insulating base, characterized in that: Includes a base plate (1) and a surrounding plate (2) and an ear plate (3) connected to the base plate (1). The surrounding plate (2) is U-shaped and set on the upper end face of the base plate (1). A current collector installation area is formed inside the surrounding plate (2). The two ear plates (3) are respectively set at both ends of the base plate (1). The base plate (1), surrounding plate (2) and ear plate (3) are molded in one piece using SMC material. Multiple blind holes are provided on the base plate (1) in the current collector installation area. A metal connecting sleeve (4) with internal thread is pre-embedded in the blind hole. A through fixing hole is opened on the ear plate (3).

2. The current collector insulating base as described in claim 1, characterized in that: A metal bushing (5) is embedded in the fixing hole.

3. The current collector insulating base as described in claim 1, characterized in that: Positioning pins are pre-embedded on the base plate (1) of the current receiver installation area.

4. The current collector insulating base as described in claim 1, characterized in that: A reinforcing rib (7) is provided between the enclosure plate (2) and the ear plate (3), and the reinforcing rib (7) is integrally formed with the bottom plate (1), the enclosure plate (2), and the ear plate (3).

Images