DIP tray convenient to clean
The DIP tray, with its pneumatically driven lifting and sealing design, solves the problem of incomplete cleaning of traditional trays, achieving efficient cleaning and adaptability to multiple sizes, thus improving the cleaning effect and production efficiency of electronic components.
Patent Information
- Application Number
- CN202423150926.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Traditional DIP trays have complex placement slots that are difficult to clean thoroughly. Incomplete cleaning can easily lead to bacterial growth, affecting the performance of electronic components and product quality.
A DIP tray that is easy to clean has been designed. The placement plate is raised and lowered by air pressure to form a flat surface, which facilitates thorough cleaning by cleaning equipment such as high-pressure water guns. The sealing components prevent cleaning fluid from entering the placement tank. Combined with multiple placement tanks of increasing size, it can accommodate components of different specifications.
It improves cleaning efficiency and quality, reduces cleaning dead spots and complex drying processes, and enhances the versatility and applicability of pallets.
Smart Images
Figure CN223479721U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electronic component packaging technology, specifically, it relates to a DIP tray that is easy to clean. Background Technology
[0002] In today's booming electronics manufacturing industry, DIP components, as fundamental components of electronic circuits, require proper handling in production, transportation, and storage, and DIP trays are the key carriers for these tasks.
[0003] In terms of cleaning, the placement slots of traditional DIP trays are complex in structure and mostly in the form of grooves, making them prone to accumulating dust, dirt, and impurities left over from the production process. During cleaning, these dirt are difficult to remove completely because cleaning equipment cannot reach every corner of the placement slot, resulting in incomplete cleaning. Moreover, the drying process after cleaning also faces challenges. Residual moisture in the placement slot can easily breed bacteria and mold, which may contaminate and damage the electronic components placed subsequently, thereby affecting the performance of the electronic components and the quality of the product. In view of this, this utility model is proposed. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a DIP tray that is easy to clean, which can overcome or at least partially solve the above problems.
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0006] A DIP tray that is easy to clean includes a tray body and further includes: a placement slot formed on the tray body for placing DIP components; a placement plate that is vertically connected to the placement slot; a sealing member disposed on the outer wall of the placement plate and abutting against the inner wall of the placement slot; and a limiting member disposed on the placement plate and used to limit the upward movement of the placement plate in the placement slot.
[0007] Preferably, the placement slots are provided in multiple sets, and each set of placement slots has multiple slots.
[0008] To improve the versatility and applicability of the pallet body, the dimensions of the multiple sets of placement slots are arranged in ascending order.
[0009] In order to push the placement plate upward in the placement slot, preferably, the tray body is provided with an air supply chamber, the tray body is provided with air supply holes that are respectively connected to the air supply chamber and the placement slot, and the tray body is provided with an air supply pipe that is connected to the air supply chamber.
[0010] For controlling the opening and closing of the gas pipeline, a valve switch is further included, which is disposed on the gas pipeline.
[0011] To further limit the upward movement of the placement plate in the placement slot, the limiting component includes a limiting guide rod, which is slidably connected to the tray body. One end of the limiting guide rod, which passes through the placement slot, is fixedly connected to the placement plate, and a limiting block is fixedly installed on the other end of the limiting guide rod, which passes through the air delivery chamber.
[0012] To further assist in the repositioning of the placement plate, a spring is fitted onto the limiting guide rod, with one end of the spring fixedly connected to the inner wall of the placement groove and the other end fixedly connected to the placement plate.
[0013] To increase the sealing between the placement plate and the placement slot and prevent cleaning fluid or water from leaking into the placement slot when cleaning the pallet body, preferably, the sealing component includes a sealing gasket, which is disposed on the outer wall of the placement plate and fits against the inner wall of the placement slot.
[0014] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art:
[0015] This invention allows the placement plate to rise during cleaning using air pressure, forming a flat surface on the tray body. This facilitates thorough cleaning by cleaning equipment such as high-pressure water guns and automatic cleaning brushes, reducing blind spots and improving overall cleaning effectiveness. Furthermore, the sealing components tightly adhere to the inner wall of the placement tank during cleaning, effectively preventing cleaning fluid from entering the tank and reducing complex post-cleaning drying processes. This significantly improves cleaning efficiency and quality. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a cross-sectional view of the tray body of this utility model;
[0018] Figure 3 This is a partial structural schematic diagram of the present invention;
[0019] Figure 4 This is the utility model Figure 2 Enlarged view of section A.
[0020] In the diagram: 1. Tray body; 101. Placement slot; 2. Placement plate; 201. Sealing gasket; 3. Air supply chamber; 301. Air supply hole; 302. Air supply pipe; 303. Valve switch; 4. Limiting guide rod; 401. Limiting block; 402. Spring. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0022] Example 1:
[0023] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 A DIP tray that is easy to clean includes a tray body 1, and further includes: a placement groove 101 formed on the tray body 1 for placing DIP components; a placement plate 2, which is vertically connected to the placement groove 101; a sealing component, which is disposed on the outer wall of the placement plate 2 and fits against the inner wall of the placement groove 101; and a limiting component, which is disposed on the placement plate 2 and is used to limit the upward movement of the placement plate 2 in the placement groove 101.
[0024] The tray body 1 has an air supply chamber 3, and the tray body 1 has an air supply hole 301 that is connected to the air supply chamber 3 and the placement groove 101 respectively. The tray body 1 is provided with an air supply pipe 302 that is connected to the air supply chamber 3.
[0025] It also includes a valve switch 303, which is installed on the gas supply pipe 302.
[0026] The limiting component includes a limiting guide rod 4, which is slidably connected to the tray body 1. One end of the limiting guide rod 4, which passes through the placement groove 101, is fixedly connected to the placement plate 2. A limiting block 401 is fixedly installed on one end of the limiting guide rod 4, which passes through the air supply chamber 3.
[0027] A spring 402 is sleeved on the limiting guide rod 4. One end of the spring 402 is fixedly connected to the inner wall of the placement groove 101, and the other end is fixedly connected to the placement plate 2.
[0028] When the tray body 1 needs to be cleaned, first close the valve switch 303, then connect the air supply pipe 302 through the external air source, open the valve switch 303, and input gas into the air supply chamber 3. The gas enters the placement slot 101 through the air supply hole 301. Under the action of air pressure, the placement plate 2 moves upward against the elastic force of the spring 402 until the limit block 401 on the placement plate 2 contacts the tray body 1. At this time, the placement plate 2 rises to the limit position, so that the upper surface of the placement plate 2 is flush with the upper surface of the tray body 1, making the tray body 1 form a complete plane, which facilitates the cleaning equipment such as high-pressure water guns and automatic cleaning brushes to clean it thoroughly, reduces cleaning dead corners, and improves the overall cleaning effect.
[0029] Meanwhile, during the cleaning process, the sealing components are tightly fitted to the inner wall of the placement tank 101, which effectively prevents the cleaning fluid from entering the placement tank 101, reducing the complex procedures such as drying the inside of the placement tank 101 after cleaning, and greatly improving the cleaning efficiency and cleaning quality.
[0030] After cleaning, turn off the gas source and open the valve switch 303 on the gas supply pipe 302 to discharge the gas in the gas supply chamber 3. At this time, the placement plate 2 will return to its initial position under the elastic force of the spring 402.
[0031] It should be noted that, in order to prevent deformation of the placement plate 2, the placement plate 2 can be made of lightweight aluminum alloy material with a certain strength.
[0032] Example 2:
[0033] Reference Figure 1 , Figure 2 A DIP tray that is easy to clean is basically the same as in Embodiment 1, but further, the placement slots 101 are provided in multiple sets, and each set of placement slots 101 is provided with multiple slots.
[0034] Multiple placement slots 101 enable the simultaneous holding of multiple DIP components. Therefore, in the production, transportation and storage of electronic components, more components can be processed at once. For example, on the production line, a single tray body 1 can hold multiple components, reducing the number of times the tray body 1 needs to be changed and improving production efficiency.
[0035] During transportation, the pallet body 1 with multiple placement slots 101 allows for an increase in the number of components transported in a single trip, thereby reducing transportation costs.
[0036] The dimensions of the multiple placement slots 101 are arranged in ascending order;
[0037] Multiple placement slots 101 of different sizes enable the tray body 1 to accommodate DIP components of more sizes. For example, small DIP chips, such as logic chips with fewer pins and smaller size, can be placed in smaller placement slots 101, while large DIP components such as microcontrollers or complex integrated circuits with more pins can be placed in larger placement slots 101. This allows the tray body 1 to simultaneously carry multiple DIP components of different specifications. Therefore, during production, transportation and storage, there is no need to prepare a special tray for each specification of component, which greatly improves the versatility and applicability of the tray body 1.
[0038] Example 3:
[0039] Reference Figure 2 , Figure 3 , Figure 4A DIP tray that is easy to clean is basically the same as in Embodiment 1. Furthermore, the sealing component includes a sealing gasket 201, which is disposed on the outer side wall of the placement plate 2 and fits against the inner wall of the placement groove 101.
[0040] By setting the sealing gasket 201, the sealing between the placement plate 2 and the placement groove 101 is increased, preventing cleaning fluid or water from leaking into the placement groove 101 when cleaning the tray body 1.
[0041] It should be noted that, in order to increase the service life of the sealing gasket 201, the sealing gasket 201 can be made of a rubber material that is water-resistant, chemically resistant and has good elasticity.
[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model.
Claims
1. A DIP tray that is easy to clean, comprising a tray body (1), characterized in that, Also includes: A placement slot (101) for placing DIP components is formed on the tray body (1); The placement plate (2) is lifted and connected in the placement slot (101); A sealing component is disposed on the outer side wall of the placement plate (2) and fits against the inner wall of the placement groove (101); A limiting component is provided on the placement plate (2) and is used to limit the stroke of the placement plate (2) moving upward in the placement groove (101).
2. The easy-to-clean DIP tray according to claim 1, characterized in that, The placement slots (101) are provided in multiple sets, and each set of placement slots (101) is provided with multiple slots.
3. The easy-to-clean DIP tray according to claim 2, characterized in that, The dimensions of the multiple placement slots (101) are arranged in an increasing order.
4. The easy-to-clean DIP tray according to claim 1, characterized in that, The tray body (1) is provided with an air supply chamber (3), and the tray body (1) is provided with an air supply hole (301) that is connected to the air supply chamber (3) and the placement groove (101) respectively. The tray body (1) is provided with an air supply pipe (302) that is connected to the air supply chamber (3).
5. A DIP tray for easy cleaning according to claim 4, characterized in that, It also includes a valve switch (303), which is disposed on the gas supply pipe (302).
6. A DIP tray for easy cleaning according to claim 4, characterized in that, The limiting component includes a limiting guide rod (4), which is slidably connected to the tray body (1). One end of the limiting guide rod (4) passing through the placement groove (101) is fixedly connected to the placement plate (2), and a limiting block (401) is fixedly installed on the other end of the limiting guide rod (4) passing through the air supply chamber (3).
7. A DIP tray for easy cleaning according to claim 6, characterized in that, A spring (402) is sleeved on the limiting guide rod (4). One end of the spring (402) is fixedly connected to the inner wall of the placement groove (101), and the other end is fixedly connected to the placement plate (2).
8. A DIP tray for easy cleaning according to claim 1, characterized in that, The sealing component includes a sealing gasket (201), which is disposed on the outer side wall of the placement plate (2) and fits against the inner wall of the placement groove (101).