Lithium battery energy storage box and container roller chain transmission box shifting mechanism

Abstract

The utility model relates to the technical field of container production lines, in particular to a lithium battery energy storage box and container roller chain transmission box shifting mechanism which comprises a bottom frame, a box shifting trolley, a chain pin, a roller chain, a supporting piece, a box shifting rod, two balancing weights, an ascending air cylinder and a descending air cylinder. The workshop area is saved; and the construction cost is reduced. The box shifting rod and the box shifting vehicle frame iron plate are attracted to keep the state and rotate clockwise to the descending position under the action of the balance weight during separation, the structure is simple, and maintenance is convenient. The box shifting rod is controlled to descend and ascend at the return position and the return ending position respectively, and box shifting operation is achieved through the roller chain. According to the box shifting device, full-automatic box conveying can be achieved, three to five boxes are arranged on each set of box shifting device production line, the safety of the production line is improved, and the problems that an existing box shifting mechanism for lithium battery energy storage boxes and container roller chain transmission is low in safety and the automation degree of the production line is low are solved.

Description

Technical Field

[0001] This utility model relates to the field of container production line technology, and in particular to a lithium battery energy storage box and a container roller chain drive mechanism. Background Technology

[0002] For long-distance transport of lithium battery energy storage boxes and container assembly lines (commonly 70-80m), ground roller chain conveyors combined with container shifting mechanisms are now mainly used. The commonly used conveyor configuration is as follows: two ends are equipped with active and passive sprocket drive devices; the middle section contains a container shifting trolley support, the container shifting trolley, and a one-way lever; adjacent to these are roller chain supports and roller chains; the container shifting trolley and roller chains are laterally connected, and the movement of the roller chains drives the container shifting trolley, which in turn moves the container body via the lever on the trolley.

[0003] As factories increasingly demand higher standards for production safety, equipment reliability, and automation, existing structural designs often fail to meet safety requirements and have low levels of automation in their production lines. Utility Model Content

[0004] The purpose of this utility model is to provide a box-moving mechanism for lithium battery energy storage boxes and container roller chain drives, aiming to solve the problems of low safety and low automation of existing box-moving mechanisms for lithium battery energy storage boxes and container roller chain drives.

[0005] To achieve the above objectives, this utility model provides a lithium battery energy storage box and a container roller chain drive mechanism, including a base frame, a container moving carriage, chain pins, roller chains, support components, a container moving rod, two counterweights, a lifting cylinder and a lowering cylinder;

[0006] The box carrier is mounted on the base frame. The roller chain is connected to one side of the box carrier via the chain pin. The support is mounted on the box carrier. The box carrier rod is mounted on the support. The two counterweights are mounted on both sides of the support. The lifting cylinder is mounted in the box chain pit. The lowering cylinder is mounted on the side of the box chain pit away from the lifting cylinder.

[0007] The base frame includes a lower base plate, two lower support frames, an upper base plate, and two anti-tipping guide rails. The two lower support frames are fixedly connected to the lower base plate and are located on the lower base plate. The upper base plate is fixedly connected to the two lower support frames and is located on the side of the lower support frames away from the lower base plate. The two anti-tipping guide rails are fixedly connected to the upper base plate and are located on one side of the upper base plate.

[0008] The base frame further includes an upper slider, a lower slider, a lower guide rail, and an upper guide rail. The two upper sliders are respectively fixedly connected to the two anti-tipping guide rails and are both located on one side of the anti-tipping guide rails. The lower sliders are respectively fixedly connected to the two anti-tipping guide rails and are both located on one side of the anti-tipping guide rails. The lower guide rail is fixedly connected to the upper base plate and is located on one side of the upper base plate. The upper guide rail is fixedly connected to the lower base plate and is located on one side of the lower base plate.

[0009] The support component includes a frame connecting bolt, a bearing seat, and a rotating shaft. The bearing seat is fixedly installed on the dial kit by the frame connecting bolt. The rotating shaft is installed on the bearing seat and connected to the bearing seat, and is also connected to the dial kit lever.

[0010] The dial-up cart has a wheel assembly and two powerful magnets. The wheel assembly is installed at the bottom of the dial-up cart, and the two powerful magnets are installed on one side of the dial-up cart.

[0011] This utility model discloses a container-shifting mechanism for lithium battery energy storage boxes and container roller chain drives. It integrates the container chain groove with the shifting rod trolley, effectively eliminating lateral additional loads, resulting in a compact structure that saves workshop space and reduces construction costs. The shifting rod is held in place by magnetic attraction with the iron plate of the shifting trolley frame; when separated, it rotates clockwise to the lowering position under the action of a counterweight. The structure is simple, easy to maintain, and has an extended service life. The shifting rod lifting control system is equipped with lowering and raising cylinders, controlling the shifting rod's descent and ascent at the return position and the end of the return position, respectively, achieving the shifting operation via the roller chain. The entire system can achieve fully automated container transport. Each shifting device can be configured with three to five containers on the production line, improving production safety and thus solving the problems of low safety and low automation levels in existing lithium battery energy storage box and container roller chain drive shifting mechanisms. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a structural schematic diagram of a lithium battery energy storage box and a container roller chain drive mechanism according to this utility model.

[0014] Figure 2 This is a diagram illustrating the return journey status.

[0015] Figure 3 This is a diagram illustrating the end of the return journey.

[0016] Figure 4 This is a schematic diagram of the installation of the lowering cylinder and roller chain.

[0017] Figure 5 yes Figure 4 sectional view

[0018] In the diagram: 1-Pulley lever, 2-Shaft, 3-Powerful magnet, 4-Anti-tipping guide rail, 5-Pulley cart, 6-Chain pin, 7-Lower support frame, 8-Lower base plate, 9-Upper base plate, 10-Bearing seat, 11-Counterweight, 12-Wheel set, 13-Lowering cylinder, 14-Roller chain, 15-Frame connecting bolt, 16-Rising cylinder, 17-Upper slider, 18-Lower slider, 19-Lower guide rail, 20-Upper guide rail. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0020] Please see Figure 1-Figure 5 This utility model provides a lithium battery energy storage box and a container roller chain drive box-moving mechanism, including a base frame, a box-moving carriage 5, a chain pin 6, a roller chain 14, a support component, a box-moving rod 1, two counterweights 11, a lifting cylinder 16 and a lowering cylinder 13.

[0021] The box-turning carriage 5 is mounted on the base frame. The roller chain 14 is connected to one side of the box-turning carriage 5 via the chain pin 6. The support member is mounted on the box-turning carriage 5. The box-turning rod 1 is mounted on the support member. The two counterweights 11 are mounted on both sides of the support member. The lifting cylinder 16 is mounted in the box-turning chain pit. The lowering cylinder 13 is mounted on the side of the box-turning chain pit away from the lifting cylinder 16.

[0022] The base frame includes a lower base plate 8, two lower support frames 7, an upper base plate 9, and two anti-tipping guide rails 4. The two lower support frames 7 are fixedly connected to the lower base plate 8 and are both located on the lower base plate 8. The upper base plate 9 is fixedly connected to the two lower support frames 7 and is located on the side of the lower support frames 7 away from the lower base plate 8. The two anti-tipping guide rails 4 are fixedly connected to the upper base plate 9 and are both located on one side of the upper base plate 9.

[0023] The base frame also includes an upper slider 17, a lower slider 18, a lower guide rail 19, and an upper guide rail 20. The two upper sliders 17 are respectively fixedly connected to the two anti-tipping guide rails 4 and are located on one side of the anti-tipping guide rails 4. The lower sliders 18 are respectively fixedly connected to the two anti-tipping guide rails 4 and are located on one side of the anti-tipping guide rails 4. The lower guide rail 19 is fixedly connected to the upper base plate 9 and is located on one side of the upper base plate 9. The upper guide rail 20 is fixedly connected to the lower base plate 8 and is located on one side of the lower base plate 8.

[0024] The support component includes a frame connecting bolt 15, a bearing seat 10, and a rotating shaft 2. The bearing seat 10 is fixedly installed on the dial box carriage 5 by the frame connecting bolt 15. The rotating shaft 2 is installed on the bearing seat 10 and connected to the bearing seat 10, and is also connected to the dial box rod 1.

[0025] The dial-box cart 5 has a wheel assembly 12 and two powerful magnets 3. The wheel assembly 12 is installed at the bottom of the dial-box cart 5, and the two powerful magnets 3 are installed on one side of the dial-box cart 5.

[0026] In this embodiment, the modular frame combines the box-pulling chain groove and the box-shifting rod 1 unit. The entire frame is welded together from the following components: anti-tipping guide rail 4, lower support frame 7, lower base plate 8, upper base plate 9, upper slider 17, lower slider 18, 14 lower guide rails 19 of the roller chain, and 14 upper guide rails 20 of the roller chain. This not only eliminates the original lateral additional load but also makes the structure more compact, reducing workshop space and construction costs. The box-shifting carriage 5 and the shifting rod consist of the shifting rod 1, rotating shaft 2, strong magnet 3, shifting carriage 5, bearing seat 10, counterweight 11, wheel set 12, and frame connecting bolts 15. Shaft 2 is keyed and can rotate relative to bearing seat 10; counterweight 11 is also keyed to shaft 2. Two strong magnets 3 are fixed on the box-moving rod 1. The strong magnets 3 are attracted to the iron plate of the box-moving carriage 5 and can maintain their state. When the strong magnets 3 are separated from the box-moving carriage 5, the weight of the two counterweights 11 will rotate the box-moving rod 1 clockwise to the lower position. This structure is simple and easier to maintain. Since there is no lateral additional load, the service life will also be improved. Box-moving rod 1 lifting and lowering control system: Generally, each box-moving device production line is equipped with three to five boxes. This invention can realize fully automated operation for box transportation. A lowering cylinder 13 and an raising cylinder 16 are configured at the return position and the end of the return trip position. When the return trip is about to begin, the lowering cylinder 13 extends its stop bar, and the gearbox lever 1 returns under the drive of the roller chain 14. When it encounters the stop bar, it overcomes the force of the magnet and rotates clockwise. Under the action of the counterweight 11, it rotates to the lowest position (below the ground plane). At this time, the lowering cylinder 13 and the gearbox lever 1 return. When the return trip is about to end, the raising cylinder 16 extends its stop bar and collides with the counterweight 11. The force generated overcomes the force of the counterweight 11 and causes the gearbox lever 1 to rotate counterclockwise. When the magnet contacts the steel plate of the gearbox lever 5 of the trolley and is attracted, the raising cylinder 16 returns. At this time, the roller chain 14 can run in the opposite direction to realize the gearbox operation.

[0027] Beneficial effects:

[0028] First, because all mechanisms (including the lever) are underground when the box is not being turned, safety is greatly improved;

[0029] Second, the mechanism adopts a combination of roller chain bracket and gearbox carriage bracket, which makes the mechanism simpler and more compact, reduces the floor space, and saves civil engineering costs.

[0030] Third, since the gearbox cart consists of only a single iron plate and two sets of support rollers, it can be disassembled by unscrewing the four screws on the two sets of wheel axles, making maintenance more convenient;

[0031] IV. The combination of the shift lever and the lifting (lowering) cylinder can facilitate the full automation of the production line;

[0032] Fifth, it solves the problem of friction caused by lateral loads, thus extending the service life of the equipment.

[0033] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A container turning mechanism using a lithium battery energy storage box and a container roller chain drive, characterized in that: Includes a base frame, gearbox carriage, chain pins, roller chains, support components, gearbox rod, two counterweights, lifting cylinder, and lowering cylinder; The box carrier is mounted on the base frame. The roller chain is connected to one side of the box carrier via the chain pin. The support is mounted on the box carrier. The box carrier rod is mounted on the support. The two counterweights are mounted on both sides of the support. The lifting cylinder is mounted in the box chain pit. The lowering cylinder is mounted on the side of the box chain pit away from the lifting cylinder.

2. The lithium battery energy storage box and container roller chain drive mechanism as described in claim 1, characterized in that: The base frame includes a lower base plate, two lower support frames, an upper base plate, and two anti-tipping guide rails. The two lower support frames are fixedly connected to the lower base plate and are located on the lower base plate. The upper base plate is fixedly connected to the two lower support frames and is located on the side of the lower support frames away from the lower base plate. The two anti-tipping guide rails are fixedly connected to the upper base plate and are located on one side of the upper base plate.

3. The lithium battery energy storage box and container roller chain drive mechanism as described in claim 2, characterized in that: The base frame also includes an upper slider, a lower slider, a lower guide rail, and an upper guide rail. The two upper sliders are respectively fixedly connected to the two anti-tipping guide rails and are located on one side of the anti-tipping guide rails. The lower sliders are respectively fixedly connected to the two anti-tipping guide rails and are located on one side of the anti-tipping guide rails. The lower guide rail is fixedly connected to the upper base plate and is located on one side of the upper base plate. The upper guide rail is fixedly connected to the lower base plate and is located on one side of the lower base plate.

4. The lithium battery energy storage box and container roller chain drive mechanism as described in claim 1, characterized in that: The support component includes a frame connecting bolt, a bearing seat, and a rotating shaft. The bearing seat is fixedly installed on the dial kit carriage by the frame connecting bolt. The rotating shaft is installed on the bearing seat, connected to the bearing seat, and connected to the dial kit rod.

5. The lithium battery energy storage box and container roller chain drive mechanism as described in claim 1, characterized in that: The dial-up cart has a wheel assembly and two powerful magnets. The wheel assembly is mounted on the bottom of the dial-up cart, and the two powerful magnets are mounted on one side of the dial-up cart.

Images