Stacking device and conveying device

Abstract

The utility model relates to a stacking device and a conveying device, the stacking device is matched with a conveying belt for bearing and conveying products, the stacking device comprises a guide plate and a shaking device, one end of the guide plate is fixedly arranged, and the other end of the guide plate extends into the conveying belt; the shaking device is provided with a shaking wheel with an irregular outer contour and a driving device for driving the shaking wheel to rotate, and the shaking wheel is at least in contact with the guide plate in the rotating process. According to the shaking device, the shaking wheel with the irregular outer contour makes contact with the guide plate, vibration is generated in the rotating process of the shaking wheel, and therefore products are effectively separated, the products are prevented from being stacked at an inlet of the conveying belt, and by preventing the products from being stacked, the stacking device can guarantee that the products are continuously and stably conveyed, the conveying efficiency is improved, and the product quality is improved. And meanwhile, due to the fact that shutdown and faults caused by product stacking are reduced, the stacking device can reduce the production cost and improve the production benefits.

Description

Technical Field

[0001] This application relates to the technical field of stacking devices, and in particular to a stacking device and a conveying device. Background Technology

[0002] On automated production lines, automated mechanisms are typically used to perform stamping, feeding, and stacking operations. However, during the conveying of sheet products, the large contact area between the sheet products and the resulting friction can cause them to adhere and accumulate. For products with gears on their edges, multiple products meshing together can also lead to accumulation.

[0003] This accumulation phenomenon severely impacts subsequent stacking processes, leading to reduced production efficiency and decreased product quality. Therefore, there is an urgent need for a stacking device that can effectively prevent product accumulation during transport, in order to solve the technical problems existing in current technologies. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of this application is to provide a stacking device that can effectively place the stacking of products.

[0005] The above-mentioned purpose of this application is achieved through the following technical solutions:

[0006] A stacking device that works in conjunction with a conveyor belt that supports and transports products.

[0007] The stacking device includes a guide plate, one end of which is fixedly installed, and the other end of which extends into the conveyor belt;

[0008] The stacking device also includes a shaking device, which has a shaking wheel with an irregular outer contour and a driving device for driving the shaking wheel to rotate. The shaking wheel is in contact with the guide plate at least during rotation.

[0009] This application further specifies that the vibrating wheel has a rotating shaft and a plurality of protruding contact structures arranged in a ring around the rotating shaft, the plurality of protruding contact structures protruding from the outer side of the rotating shaft.

[0010] This application is further configured such that two adjacent convex structures protrude outward from the rotation axis by different dimensions.

[0011] This application further specifies that the guide plate includes a mounting portion, an inclined portion, and a pointing portion. The mounting portion is fixedly disposed, the inclined portion connects the mounting portion and the pointing portion, the inclined portion has an angle with the transport direction of the conveyor belt, and the pointing portion is disposed along the transport direction of the conveyor belt.

[0012] This application further specifies that the number of guide plates is two, the two guide plates are disposed on both sides of the conveyor belt, and there is a gap between the other ends of the two guide plates.

[0013] This application further specifies that the two guide plates are staggered along the transport direction of the conveyor belt.

[0014] The present application further specifies that the shaking device includes a bracket, one end of which is fixedly disposed, and the driving device is mounted on the bracket.

[0015] The present application further specifies that the bracket includes a first support and a second support, one end of the first support is fixedly disposed, the other end of the first support is provided with a plurality of mounting positions, one end of the second support is connected to the first support at any of the mounting positions, and the driving device is installed at the other end of the second support.

[0016] This application is further configured such that there is a gap between the guide plate and the conveyor belt.

[0017] A conveying device includes the stacking device described above, wherein the conveying device further includes the conveyor belt and an outer frame, and one end of the guide plate, the conveyor belt and the shaking device are all mounted on the outer frame.

[0018] In summary, the beneficial technical effects of this application are as follows:

[0019] 1. The shaking device of this application uses a shaking wheel with an irregular outer contour to contact the guide plate. During the rotation of the shaking wheel, vibration is generated, thereby effectively separating products and preventing products from accumulating at the entrance of the conveyor belt. By preventing product accumulation, the stacking device can ensure continuous and stable product transportation, improve transportation efficiency, and reduce production costs and improve production efficiency by reducing downtime and failures caused by product accumulation.

[0020] 2. This application has a simple structure, is easy to maintain, and is easy to operate. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the conveying device.

[0022] Figure 2 This is a top view of the conveying device.

[0023] Figure 3 This is a diagram illustrating how products interlock and stack together.

[0024] Figure 4 This is a schematic diagram of the shaking device.

[0025] Figure 5This is a schematic diagram of the shaking wheel.

[0026] Figure 6 This is a schematic diagram of the guide plate.

[0027] Figure 7 This is a schematic diagram of guide plate relative setting method 1.

[0028] Figure 8 This is a schematic diagram of guide plate relative setting method 2.

[0029] Figure 9 This is a schematic diagram of guide plate relative setting method 3.

[0030] Explanation of reference numerals: 1. Conveyor belt; 2. Guide plate; 21. Mounting part; 22. Inclined part; 23. Pointing part; 3. Vibration device; 31. Vibration wheel; 311. Rotating shaft; 312. Convex contact structure; 32. Drive device; 33. Bracket; 331. First support; 332. Second support; 3321. Mounting position; 11. Outer frame; 12. Power unit; C. Product; J. Gap. Detailed Implementation

[0031] The present application is further described in detail below with reference to the accompanying drawings.

[0032] like Figures 1-2 As shown, a conveying device includes a conveyor belt 1 and a stacking device that cooperates with the conveyor belt 1. The stacking device is used to move product C in... Figure 1 During the transportation process from left to right, the transportation range narrows from a relatively wide range. The cooperation mentioned above refers to the conveyor belt 1 supporting and transporting product C, while the stacking device is used to guide the movement of product C during the transportation of product C by the conveyor belt 1. Therefore, the conveyor belt 1 and the stacking device need to cooperate with each other when they work.

[0033] The stacking device includes a guide plate 2 and a shaking device 3. One end of the guide plate 2 is fixed, and the other end extends into the conveyor belt 1 and is suspended in the air. There is a space between the guide plate 2 and the conveyor belt 1. The guide plate 2 is elastic. Figure 4 As shown, the shaking device 3 has a shaking wheel 31 with an irregular outer contour and a driving device 32 for driving the shaking wheel 31 to rotate. The shaking wheel 31 is in contact with the guide plate 2 at least during the rotation process.

[0034] The vibration device 3 contacts the guide plate 2 via a vibration wheel 31 with an irregular outer contour. Vibration is generated during the rotation of the vibration wheel 31, effectively separating product C and preventing product C from... Figure 3As shown, products C are piled up at the entrance of conveyor belt 1. By preventing product C from piling up, this conveying device ensures continuous and stable transport of product C, improving transport efficiency. By reducing downtime and malfunctions caused by product C piling up, this conveying device reduces production costs and improves production efficiency. By ensuring stable transport of product C, this conveying device reduces collisions and damage to product C during transport, thereby improving product C quality. Guide plate 2 and shaking device 3 work together to narrow the transport range of product C from a wide range, facilitating subsequent stacking operations. This conveying device has a simple structure, is easy to install and maintain, and is easy to operate. The flexible guide plate 2 is designed to better adapt to products C of different shapes and sizes, improving the transport efficiency of product C.

[0035] The stacking device is used to place product C in Figure 1 During the left-to-right transportation process, the transportation range narrows from a relatively wide range to control the position of product C when it flows out. Preferably, such as... Figure 1 The as shown flow out in a row, which facilitates subsequent processes.

[0036] Furthermore, because there is space between the guide plate 2 and the conveyor belt 1, the vibration generated by the shaking device 3 will not act on the conveyor belt 1, thereby reducing the load and wear on the conveyor belt 1. This extends the service life of the conveyor belt 1 and reduces maintenance costs. The conveyor belt 1 is the core component of the conveying device, and its operational stability is crucial. Because there is space between the guide plate 2 and the conveyor belt 1, the vibration of the shaking device 3 will not affect the normal operation of the conveyor belt 1, ensuring the stable speed and conveying efficiency of the conveyor belt 1. The vibration of the guide plate 2 can effectively separate products C, avoiding collisions between products C, thereby reducing noise and vibration during the conveying process. This not only improves the working environment but also improves the quality of product C. On the other hand, the space between the guide plate 2 and the conveyor belt 1 facilitates the maintenance and repair of the guide plate 2 and the shaking device 3 by maintenance personnel, without the need to disassemble the conveyor belt 1, improving maintenance efficiency and reducing maintenance costs.

[0037] The conveying device also includes an outer frame 11, one end of the guide plate 2, the conveyor belt 1 and the shaking device 3 are all installed on the outer frame 11, and a power unit 12 is installed on the outer frame 11 to provide power for the operation of the conveyor belt 1.

[0038] Both the drive unit 32 and the power unit 12 are devices that provide rotational power. Preferably, an electric motor can be used to output rotational power.

[0039] The guide plate 2 is elastic and deforms and vibrates when it comes into contact with the vibrating wheel 31. The vibration acts on the product C, breaking up the accumulation of the product C and making the movement process smoother.

[0040] Preferably, the contact process between the vibrating wheel 31 and the guide plate 2 includes a release state and a separation state. The contact state means that the vibrating wheel 31 is against the guide plate 2, and the separation state means that the vibrating wheel 31 and the guide plate 2 are not in contact. The shape of the vibrating wheel 31 is set according to the actual use requirements.

[0041] More preferably, such as Figure 5 As shown, the vibrating wheel 31 has a rotating shaft 311 and a plurality of convex structures 312 arranged in a ring around the rotating shaft 311. The plurality of convex structures 312 protrude outward from the rotating shaft 311, and the protrusions of two adjacent convex structures 312 outward from the rotating shaft 311 are of different sizes.

[0042] Due to the different sizes of the convex contact structures 312, during the rotation of the vibrating wheel 31, the convex contacts of different sizes will generate different impact forces on the guide plate 2, thus producing a stronger vibration effect and more effectively separating the products C. The convex contact structures 312 of different sizes can provide a more effective vibration effect for products C of different shapes and sizes, improving the separation efficiency of products C, reducing product C accumulation, and ensuring conveying efficiency. Because the vibration of the vibrating wheel 31 is gentler, it avoids violent collisions between products C, reducing the risk of product C damage and improving product C quality. The vibration generated by the convex contact structures 312 of different sizes is smoother, reducing noise and vibration and improving the working environment. The convex contact structures 312 of different sizes can effectively disperse the impact force of the vibrating wheel 31, reducing the wear of the vibrating wheel 31 and increasing its service life. By adjusting the size and arrangement of the convex contact structures 312, the vibration intensity of the vibrating wheel 31 can be adjusted to adapt to the conveying needs of different types of products C.

[0043] Compared to the previous embodiment, the design of multiple convex contact structures 312 results in a smaller gap J between two adjacent convex contact structures 312, continuously abutting against the guide plate 2. This ensures that the guide plate 2 is always guided by the vibrating wheel 31, maintaining a stable conveying path even at high speeds, preventing product C from deviating from the track, and improving conveying efficiency and safety. The vibration energy of the vibrating wheel 31 is continuously transmitted to the guide plate 2 and evenly absorbed by it, preventing severe impacts and thus reducing damage to product C and equipment, improving product C quality and equipment lifespan. Stable vibration effectively separates product C, preventing product C from piling up and colliding with each other, and making the separation effect more uniform, improving product C quality. This design effectively reduces noise and vibration generated during the vibration process, improving the working environment and reducing interference with the surrounding environment.

[0044] Furthermore, such as Figure 6As shown, the guide plate 2 includes a mounting part 21, an inclined part 22, and a pointing part 23. The mounting part 21 is fixedly installed, the inclined part 22 connects the mounting part 21 and the pointing part 23, the inclined part 22 has an angle with the transport direction of the conveyor belt 1, and the pointing part 23 is installed along the transport direction of the conveyor belt 1.

[0045] The direction of the pointing part 23 is not limited, but preferably, such as Figure 1 As shown, the conveyor belt 1 carries products in the same direction, effectively guiding product C along a predetermined route, preventing product C from deviating from the track, and ensuring the accuracy of product C's transport. The guide unit 23 guides product C to the next transport stage, preventing product C from accumulating near the guide plate 2, improving transport efficiency, and preventing production interruptions. The guide unit 23 guides product C to move along a predetermined path, avoiding collisions between products C, reducing product C damage, and improving product C quality.

[0046] In addition, combined Figure 6 The inclined section 22 further enhances the guiding effect. The inclined section 22 has an angle with the transport direction of the conveyor belt 1, which can guide the product C from one direction to another, realize the turning of the product C, and improve the conveying flexibility.

[0047] Furthermore, there are two guide plates 2, which are located on both sides of the conveyor belt 1, and there is a gap J between the other ends of the two guide plates 2.

[0048] Specifically, this gap J is used for the output of product C. The product C flows out through gap J, causing it to align in a set direction. Therefore, adjusting the settings of the two guide plates 2 can achieve different outflow patterns.

[0049] like Figure 7 The diagram shows two guide plates 2 staggered together, overlapping in the width direction of the conveyor belt 1 and having a gap J in the length direction of the conveyor belt 1. Due to the gap J between the two guide plates 2 in the length direction of the conveyor belt 1, the product C will naturally move towards the gap J under the vibration of the vibrating wheel 31, thereby achieving directional alignment and facilitating subsequent packaging or processing. This method is suitable for narrower conveyor belts 1 and slower output rhythms.

[0050] like Figure 8 The diagram shows two guide plates 2 facing each other, with a gap J in the width direction of the conveyor belt 1. This configuration allows for the control of a single product C passing through, ensuring that only one product C passes through at a time.

[0051] like Figure 9The diagram shows two guide plates 2 with gaps J in both the width and length directions of the conveyor belt 1. These gaps can be gradually narrowed, gradually gathering the products C together and guiding them to arrange in a specific order for easier subsequent packaging or processing. By adjusting the narrowing speed of gap J, the spacing between products C can be controlled, facilitating subsequent processing operations. Because the width and narrowing speed of gap J can be adjusted, it can accommodate products C of different sizes, improving the equipment's versatility. The slow movement of products C within gap J avoids violent collisions, reducing the damage rate of products C.

[0052] Furthermore, such as Figure 4 As shown, the shaking device 3 also includes a bracket 33, one end of which is fixedly mounted, and the driving device 32 is mounted on the bracket 33.

[0053] Furthermore, the bracket 33 includes a first support 331 and a second support 332. One end of the first support 331 is fixedly installed, and the other end of the first support 331 is provided with a plurality of mounting positions 3321. One end of the second support 332 is connected to the first support 331 at any mounting position 3321, and the driving device 32 is installed at the other end of the second support 332.

[0054] By adjusting the connection position between the second support 332 and the first support 331, the tilt angle of the shaking device 3 or the overall length of the bracket 33 can be changed, thereby achieving shaking in different directions or to different degrees. This allows the shaking device 3 to be flexibly adjusted according to the characteristics of product C and the shaking requirements, improving the flexibility of the equipment.

[0055] The bracket 33 features a detachable design, making installation and maintenance more convenient. Installation or repair can be performed simply by connecting or disconnecting the second support 332 from the first support 331, reducing production and maintenance costs. The bracket 33 also features an adjustable design, which can reduce the number of vibration devices 3 with different vibration amplitudes and directions required for production, further lowering production costs.

[0056] It is worth noting that, see Figures 1-2 The transport direction of conveyor belt 1 is the same as the length direction of conveyor belt 1, both referring to... Figure 2 The left and right directions in the middle, and the width direction of conveyor belt 1 refers to... Figure 2 The up and down directions in the middle.

[0057] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A stacking device, cooperating with a conveyor belt (1) for supporting and transporting products (C), characterized in that, include: Guide plate (2), one end of the guide plate (2) is fixedly installed, and the other end of the guide plate (2) extends into the conveyor belt (1); The shaking device (3) has a shaking wheel (31) with an irregular outer contour and a driving device (32) for driving the shaking wheel (31) to rotate. The shaking wheel (31) is in contact with the guide plate (2) at least during the rotation process.

2. The stacking device according to claim 1, characterized in that, The vibrating wheel (31) has a rotating shaft (311) and a plurality of protruding contact structures (312) arranged in a ring around the rotating shaft (311), the plurality of protruding contact structures (312) protruding outward from the rotating shaft (311).

3. The stacking device according to claim 2, characterized in that, The two adjacent convex structures (312) protrude outward from the rotation axis (311) by different dimensions.

4. The stacking device according to claim 1, characterized in that, The guide plate (2) includes a mounting part (21), an inclined part (22), and a pointing part (23). The mounting part (21) is fixedly installed. The inclined part (22) connects the mounting part (21) and the pointing part (23). The inclined part (22) has an angle with the transport direction of the conveyor belt (1). The pointing part (23) is arranged along the transport direction of the conveyor belt (1).

5. The stacking device according to claim 1, characterized in that, There are two guide plates (2), which are located on both sides of the conveyor belt (1) and have a gap (J) between the other ends of the two guide plates (2).

6. The stacking device according to claim 5, characterized in that, The two guide plates (2) are staggered along the transport direction of the conveyor belt (1).

7. The stacking device according to claim 1, characterized in that, The shaking device (3) also includes a bracket (33), one end of which is fixedly mounted, and the driving device (32) is mounted on the bracket (33).

8. The stacking device according to claim 7, characterized in that, The bracket (33) includes a first support (331) and a second support (332). One end of the first support (331) is fixedly disposed, and a plurality of mounting positions (3321) are provided on the other end of the first support (331). One end of the second support (332) is connected to the first support (331) at any of the mounting positions (3321), and the driving device (32) is installed on the other end of the second support (332).

9. The stacking device according to claim 1, characterized in that, There is a gap (J) between the guide plate (2) and the conveyor belt (1).

10. A conveying device, comprising the stacking device according to any one of claims 1 to 9, characterized in that, It also includes the conveyor belt (1) and the outer frame (11), with one end of the guide plate (2), the conveyor belt (1) and the shaking device (3) all mounted on the outer frame (11).

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