Diamond cutting wire take-up device
By designing a diamond cutting wire take-up device with a winding and early warning mechanism, the problem of knotting caused by uneven recovery of the diamond cutting wire is solved, uniform winding and wire breakage reminder are achieved, and the efficiency and safety of use are improved.
Patent Information
- Application Number
- CN202423085800.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The existing diamond cutting wire take-up device cannot evenly recycle the diamond cutting wire onto the winding wheel, which may cause the wire to become tangled when used next time.
A diamond cutting wire take-up device is designed, which includes a winding mechanism and an early warning mechanism. The winding motor and the transmission shaft drive the winding wheel to rotate, and the connecting rod and the slider move in the slide rail to achieve uniform winding of the diamond cutting wire. The early warning mechanism uses the engagement of the gear and the rack, and the spring and the telescopic rod to remind the user of wire breakage.
It achieves uniform winding of the diamond cutting wire, avoids knotting, improves the winding beauty, and promptly reminds workers when the wire is broken to prevent it from affecting subsequent work.
Smart Images
Figure CN223480495U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of diamond cutting wire technology, and in particular relates to a diamond cutting wire take-up device. Background Technology
[0002] Diamond wire cutting, or simply diamond wire, is made by uniformly bonding diamond powder particles at a certain distribution density onto a base wire (usually high-carbon steel wire). Cutting is achieved through high-speed grinding motion between the diamond wire and the object being cut.
[0003] Generally, diamond wire needs to be retrieved using a take-up device after use. However, existing diamond wire take-up devices may not be able to evenly retrieve the diamond wire onto the winding reel, which may cause the diamond wire to become knotted the next time it is used. To address this, we provide a diamond wire take-up device. Utility Model Content
[0004] The purpose of this invention is to provide a diamond wire take-up device that uses a winding mechanism to recycle used diamond wire. This solves the problem that diamond wire take-up devices may not be able to evenly recycle the diamond wire onto the winding wheel, which could cause the diamond wire to become knotted during the next use.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a diamond cutting wire take-up device, comprising a winding mechanism and a base. A warning mechanism is provided on the top of the winding mechanism. Two fixing plates are fixedly connected to the top of the base. A winding motor is fixedly connected to the outer wall of each fixing plate. A fixed end clamp is fixedly connected to the bottom output end of the winding motor via a coupling. A winding wheel is fixedly connected to the outer wall of the fixed end clamp. A movable clamping end clamp is rotatably connected to the outer wall of the winding wheel. A clamping cylinder is fixedly connected to the outer wall of the fixing plate on the right side. A motor fixing frame is fixedly connected to the top of the base. A second motor is fixedly connected to the top of the motor fixing frame. A transmission shaft is fixedly connected to the bottom output end of the second motor via a coupling. The movable clamping end clamp holds the winding wheel, facilitating the take-up of the diamond cutting wire.
[0007] Furthermore, a connecting rod is fixedly connected to the outer wall of the drive shaft, and a rotating shaft is fixedly connected to the end of the connecting rod away from the drive shaft. A connecting rod is rotatably connected to the outer wall of the rotating shaft, and a rotating shaft is fixedly connected to the end of the connecting rod away from the rotating shaft. A slide rail fixing block is fixedly connected to the top of the base, and there are two slide rail fixing blocks. A slide rail is fixedly connected to the top of the slide rail fixing block, and a slider is slidably connected to the inner wall of the slide rail. A transmission fixing plate is fixedly connected to the top of the motor fixing bracket. The outer wall of the drive shaft penetrates the inner wall of the transmission fixing plate and extends to the outside. A slider limiting block is fixedly connected to the outer wall of the slide rail, and there are two slider limiting blocks. The slider is limited by the slider limiting blocks to prevent it from detaching from the slide rail.
[0008] Furthermore, the warning mechanism includes a fixed base block, the bottom of which is fixedly connected to the top of the slider. The outer wall of the rotating shaft is rotatably connected to the inner wall of the fixed base block. A fixed rod is fixedly connected to the top of the fixed base block. A sliding rod is slidably connected to the inner wall of the fixed rod. A rotating rod is rotatably connected to the inner wall of the fixed rod. The outer wall of the rotating rod penetrates the inner wall of the fixed rod and extends to the outside. A torsion block is fixedly connected to the outer wall of the rotating rod. A gear is fixedly connected to the outer surface of the rotating rod. The outer wall of the gear penetrates the inner wall of the gear and extends to the outside. The torsion block drives the rotating rod to move, thereby causing the gear to rotate.
[0009] Furthermore, a rack is fixedly connected to the inner wall of the sliding rod, and the outer surface of the rack meshes with the outer surface of the gear. A spring is fixedly connected to the top of the sliding rod, and a spool fixing frame is fixedly connected to the top of the spring. There are two spool fixing frames, and a spool is rotatably connected to the inner wall of the spool fixing frame. A telescopic rod is fixedly connected to the top of the sliding rod, and the top of the telescopic rod is fixedly connected to the bottom of the spool fixing frame. An auxiliary fixing block is fixedly connected to the top of the fixing base, and the top of the auxiliary fixing block is fixedly connected to the bottom of the spool fixing frame. The diamond cutting wire is limited and retracted through the two spools.
[0010] This utility model has the following beneficial effects:
[0011] 1. This utility model, by setting up a winding mechanism, starts a second motor to drive the transmission shaft to rotate. When the transmission shaft rotates, the first connecting rod will rotate with it. At this time, the second connecting rod will rotate through the first rotating shaft, thus achieving the moving effect. When the first rotating shaft moves, it will drive the fixed base block and the slider to move in the slide rail through the second rotating shaft. Its advantage is that the diamond cutting wire is evenly wound onto the winding wheel, avoiding the diamond cutting wire from being concentrated at one point, which would cause resistance when the diamond cutting wire is knotted and released. At the same time, it improves the aesthetics of the diamond cutting wire after winding.
[0012] 2. This utility model incorporates an early warning mechanism. Rotating the torsion block causes the gear on the rotating rod to rotate. This rotation of the gear, in turn, causes the rack meshing with it to move up and down. The rack's movement then moves the sliding rod. When the diamond wire is placed on the reel, it exerts downward pressure, compressing the spring and telescopic rod. When the diamond wire breaks, the spring and telescopic rod rebound upwards, pushing the reel holder and the reel upwards. This alerts the worker that the diamond wire has broken. The advantage is that it alerts the worker when the diamond wire breaks, preventing the breakage from affecting subsequent work.
[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall front structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the overall front structure of the winding wheel of this utility model;
[0017] Figure 3 This is a schematic diagram of the overall right side structure of the second motor of this utility model;
[0018] Figure 4 This is a schematic diagram of the overall front structure of the slider of this utility model;
[0019] Figure 5 This is a schematic diagram of the left side of the rack structure of this utility model.
[0020] The attached diagram lists the components represented by each number as follows:
[0021] 1. Winding mechanism; 101. Base; 102. Winding motor; 103. Fixing plate; 104. Clamping cylinder; 105. Fixed end clamp; 106. Moving clamping end clamp; 107. Winding wheel; 108. Motor mounting bracket; 109. Second motor; 110. Drive shaft; 111. Drive fixing plate; 112. Connecting rod one; 113. Rotating shaft one; 114. Connecting rod two; 115. Rotating shaft two ; 116. Slide rail fixing block; 117. Slide rail; 118. Slider limiting block; 119. Slider; 2. Warning mechanism; 201. Fixed base block; 202. Fixed rod; 203. Sliding rod; 204. Spring; 205. Thread wheel fixing frame; 206. Thread wheel; 207. Telescopic rod; 208. Gear; 209. Rack; 210. Rotating rod; 211. Torsion block; 212. Auxiliary fixing block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-5 As shown, this utility model is a diamond cutting wire take-up device, including a winding mechanism 1 and a base 101. A warning mechanism 2 is provided on the top of the winding mechanism 1. Two fixing plates 103 are fixedly connected to the top of the base 101. The fixing plates 103 clamp and fix the winding wheel 107. A winding motor 102 is fixedly connected to the outer wall of the fixing plate 103. A fixed end clamp 105 is fixedly connected to the bottom output end of the winding motor 102 via a coupling. The winding motor 102 drives the fixed end clamp 105 to rotate, and then the fixed end clamp 105 drives... The winding wheel 107 rotates, and the winding wheel 107 is fixedly connected to the outer wall of the fixed end clamp 105. The outer wall of the winding wheel 107 is rotatably connected to the movable clamping end clamp 106, which supports the rotation of the winding wheel 107. The outer wall of the fixed plate 103 on the right side is fixedly connected to the clamping cylinder 104. The top of the base 101 is fixedly connected to the motor fixing frame 108, and the top of the motor fixing frame 108 is fixedly connected to the second motor 109. The output end of the bottom of the second motor 109 is fixedly connected to the transmission shaft 110 through a coupling, and the second motor 109 drives the transmission shaft 110 to rotate.
[0024] The fixed end clamp 105 is driven to rotate by the winding motor 102. When the fixed end clamp 105 rotates, it will drive the winding wheel 107 to rotate on the moving clamping end clamp 106. The transmission shaft 110 is driven to rotate by the second motor 109. The clamping cylinder 104 clamps the winding wheel and the used diamond cutting wire is recycled through the winding wheel.
[0025] A connecting rod 112 is fixedly connected to the outer wall of the drive shaft 110. A rotating shaft 113 is fixedly connected to the end of the connecting rod 112 away from the drive shaft 110. A connecting rod 114 is rotatably connected to the outer wall of the rotating shaft 113. A rotating shaft 115 is fixedly connected to the end of the connecting rod 114 away from the rotating shaft 113. Rotation of the drive shaft 110 drives the connecting rod 112 to rotate. When the connecting rod 112 rotates, it drives the connecting rod 114 to move via the rotating shaft 113. Two slide rail fixing blocks 116 are fixedly connected to the top of the base 101. A slide rail 117 is fixedly connected to the top of the 16, and a slider 119 is slidably connected to the inner wall of the slide rail 117. The slider 119 is pushed to slide within the slide rail 117 by the second connecting rod 114 and the second rotating shaft 115. A transmission fixing plate 111 is fixedly connected to the top of the motor fixing bracket 108. The outer wall of the transmission shaft 110 passes through the inner wall of the transmission fixing plate 111 and extends to the outside. A slider limiting block 118 is fixedly connected to the outer wall of the slide rail 117. There are two slider limiting blocks 118. The slider limiting blocks 118 limit the slider 119 and prevent the slider 119 from leaving the slide rail 117.
[0026] The drive shaft 110 drives the first connecting rod 112 to rotate. When the first connecting rod 112 rotates, it will drive the second connecting rod to move through the first rotating shaft. At this time, the second connecting rod pushes the slider 119 to move within the slide rail 117 through the second rotating shaft. The slider limit block 118 limits the slider 119 to prevent the slider 119 from leaving the slide rail 117 during movement.
[0027] The warning mechanism 2 includes a fixed base block 201, the bottom of which is fixedly connected to the top of the slider 119. The outer wall of the rotating shaft 115 is rotatably connected to the inner wall of the fixed base block 201. A fixed rod 202 is fixedly connected to the top of the fixed base block 201. A sliding rod 203 is slidably connected to the inner wall of the fixed rod 202. The sliding rod 203 slides within the fixed rod 202, thereby adjusting the height of the reel fixing frame 205 and the reel 206. A rotating rod 210 is rotatably connected to the inner wall of the fixed rod 202. The outer wall of the rotating rod 210 penetrates the inner wall of the fixed rod 202 and extends to the outside. A torsion block 211 is fixedly connected to the outer wall of the rotating rod 210. A gear 208 is fixedly connected to the outer surface of the rotating rod 210. The outer wall of the gear 208 penetrates the inner wall of the gear 208 and extends to the outside. A rack 209 is fixedly connected to the inner wall of the sliding rod 203. The outer surface of the rack 209 meshes with the outer surface of the gear 208. The torsion block 211 adjusts the height of the reel fixing frame 205 and the reel 206. Block 211 drives the rotating rod 210 to rotate. When the rotating rod 210 rotates, it drives the gear 208 to rotate on the rack 209, thereby causing the sliding rod 203 to move up and down. A spring 204 is fixedly connected to the top of the sliding rod 203. A reel fixing frame 205 is fixedly connected to the top of the spring 204. There are two reel fixing frames 205. A reel 206 is rotatably connected to the inner wall of the reel fixing frame 205. A telescopic rod 207 is fixedly connected to the top of the sliding rod 203. The top of the telescopic rod 207 is fixedly connected to the bottom of the reel fixing frame 205. When the wire is being wound up, the spring 204 and the telescopic rod 207 provide a wire breakage warning. When the wire breaks, the telescopic rod 207 and the spring 204 will rebound, thus reminding the worker that the wire has broken. An auxiliary fixing block 212 is fixedly connected to the top of the fixed base block 201. The top of the auxiliary fixing block 212 is fixedly connected to the bottom of the reel fixing frame 205.
[0028] The fixed base block 201 fixes the fixed rod 202. The telescopic rod 207 and spring 204 rebound to provide a warning of wire breakage when the diamond cutting wire is retracted, preventing it from affecting subsequent work. The torsion block 211 drives the rotating rod 210 to rotate inside the fixed rod 202. When the rotating rod 210 rotates, it drives the gear 208 to rotate on the rack 209, causing the rack 209 to move up and down, thereby causing the sliding rod 203 to move up and down.
[0029] A specific application of this embodiment is as follows: When workers need to recycle diamond wire, the diamond wire is inserted into the spool 206 and then wound onto the winding spool 107. The winding motor 102 is turned on to drive the fixed end clamp 105 to rotate, which in turn drives the winding spool 107 to rotate. The movable clamping end clamp 106 can clamp the winding spool 107. Then, the second motor 109 is started to drive the drive shaft 110 to rotate. When the drive shaft 110 rotates, the connecting rod 112 will rotate with it. At this time, the connecting rod 114 will rotate through the rotating shaft 113, thus achieving a moving effect. When the rotating shaft 113 moves, it will drive the fixed base block 201 and the slider 119 to move within the slide rail 117 through the rotating shaft 115. The advantage of this is that the diamond wire is evenly wound onto the winding spool 107, avoiding the diamond wire from being concentrated in one point and causing knots. The release generates resistance, which enhances the aesthetics of the wound diamond wire. The diamond wire may break during winding; in this case, the torsion block 211 needs to be rotated. Rotation of the torsion block 211 drives the gear 208 on the rotating rod 210 to rotate. The rotation of the gear 208 causes the rack 209, which meshes with it, to move up and down. The movement of the rack 209 causes the sliding rod 203 to move. When the diamond wire is placed on the reel 206, it exerts downward pressure, compressing the spring 204 and the telescopic rod 207. When the diamond wire breaks, the spring 204 and the telescopic rod 207 spring back upward, pushing the reel holder 205 and the reel 206 upward. This alerts the worker that the diamond wire has broken, preventing the breakage from affecting subsequent work.
[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A diamond cutting wire take-up device, comprising a winding mechanism (1) and a base (101), wherein a warning mechanism (2) is provided on the top of the winding mechanism (1), characterized in that: The base (101) is fixedly connected to the top of a fixing plate (103), and there are two fixing plates (103). A winding motor (102) is fixedly connected to the outer wall of the fixing plate (103). The output end of the winding motor (102) is fixedly connected to a fixing end clamp (105) through a coupling. A winding wheel (107) is fixedly connected to the outer wall of the fixing end clamp (105). A movable clamping end clamp (106) is rotatably connected to the outer wall of the winding wheel (107). A clamping cylinder (104) is fixedly connected to the outer wall of the fixing plate (103) on the right side. A motor fixing frame (108) is fixedly connected to the top of the base (101). A second motor (109) is fixedly connected to the top of the motor fixing frame (108). The output end of the second motor (109) is fixedly connected to a transmission shaft (110) through a coupling.
2. The diamond cutting wire take-up device according to claim 1, characterized in that, A connecting rod (112) is fixedly connected to the outer wall of the drive shaft (110). A rotating shaft (113) is fixedly connected to the end of the connecting rod (112) away from the drive shaft (110). A connecting rod (114) is rotatably connected to the outer wall of the rotating shaft (113).
3. The diamond cutting wire take-up device according to claim 2, characterized in that, The end of the connecting rod 2 (114) away from the rotating shaft 1 (113) is fixedly connected to the rotating shaft 2 (115), and the top of the base (101) is fixedly connected to the slide rail fixing block (116), and there are two slide rail fixing blocks (116).
4. The diamond cutting wire take-up device according to claim 3, characterized in that, The top of the slide rail fixing block (116) is fixedly connected to the slide rail (117), and the inner wall of the slide rail (117) is slidably connected to the slider (119). The top of the motor fixing bracket (108) is fixedly connected to the transmission fixing plate (111). The outer wall of the transmission shaft (110) penetrates the inner wall of the transmission fixing plate (111) and extends to the outside. The outer wall of the slide rail (117) is fixedly connected to the slider limiting block (118), and there are two slider limiting blocks (118).
5. A diamond cutting wire take-up device according to claim 4, characterized in that, The warning mechanism (2) includes a fixed base block (201), the bottom of which is fixedly connected to the top of the slider (119), the outer wall of the rotating shaft (115) is rotatably connected to the inner wall of the fixed base block (201), a fixed rod (202) is fixedly connected to the top of the fixed base block (201), a sliding rod (203) is slidably connected to the inner wall of the fixed rod (202), and a rotating rod (210) is rotatably connected to the inner wall of the fixed rod (202).
6. A diamond cutting wire take-up device according to claim 5, characterized in that, The outer wall of the rotating rod (210) penetrates the inner wall of the fixed rod (202) and extends to the outside. A torsion block (211) is fixedly connected to the outer wall of the rotating rod (210). A gear (208) is fixedly connected to the outer surface of the rotating rod (210). The outer wall of the gear (208) penetrates the inner wall of the gear (208) and extends to the outside.
7. A diamond cutting wire take-up device according to claim 6, characterized in that, A rack (209) is fixedly connected to the inner wall of the sliding rod (203). The outer surface of the rack (209) meshes with the outer surface of the gear (208). A spring (204) is fixedly connected to the top of the sliding rod (203). A spool fixing bracket (205) is fixedly connected to the top of the spring (204). There are two spool fixing brackets (205).
8. A diamond cutting wire take-up device according to claim 7, characterized in that, A spool (206) is rotatably connected to the inner wall of the spool fixing frame (205). A telescopic rod (207) is fixedly connected to the top of the sliding rod (203). The top of the telescopic rod (207) is fixedly connected to the bottom of the spool fixing frame (205). An auxiliary fixing block (212) is fixedly connected to the top of the fixing block (201). The top of the auxiliary fixing block (212) is fixedly connected to the bottom of the spool fixing frame (205).