Furnace bottom roller replacing device of heat treatment furnace

By designing a heat treatment furnace hearth roller replacement device and utilizing structures such as a mounting seat, placement slots, limit rods, and electric push rods, the automatic fixing and lifting of the hearth rollers are realized, which solves the problems of manpower consumption and damage during the hearth roller replacement process and improves replacement efficiency and safety.

CN223480689UActive Publication Date: 2025-10-28JIANGSU GUANNENG METALLURGICAL TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422717170.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-28
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The replacement process of the furnace bottom rollers in existing heat treatment furnaces consumes a lot of manpower and is prone to damage, which affects the use effect.

Method used

A device for replacing the hearth roller of a heat treatment furnace was designed. The device uses a mounting seat, a placement slot, a limit rod, an electric push rod and a threaded rod to realize the automatic fixing and lifting of the hearth roller, reducing manual operation and avoiding damage.

Benefits of technology

The hearth roller can be easily disassembled and installed, which reduces the manual operation intensity, avoids the hearth roller from being damaged during the replacement process, and improves the replacement efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223480689U_ABST
    Figure CN223480689U_ABST
Patent Text Reader

Abstract

The utility model discloses a heat treatment furnace bottom roller replacing device which comprises an installation seat and a furnace bottom roller body, a containing groove is formed in the installation seat, the furnace bottom roller body is located on the containing groove, an installation plate is arranged above the installation seat, a fixing mechanism is arranged at the bottom of the installation plate, limiting rods are arranged on the two sides of the containing groove, and the limiting rods are arranged on the installation seat. The furnace bottom roller comprises a furnace bottom roller body, a threaded hole is formed in the furnace bottom roller body, a limiting rod is arranged in the threaded hole, a mounting plate is connected to the top of the limiting rod, a bottom plate is arranged below the mounting seat, wheels are arranged at the bottom of the bottom plate, and an electric push rod is arranged above the inner side of the bottom plate. According to the technical scheme, the threaded rod is tightened, so that the furnace bottom roller is fixed, after being fixed, the furnace bottom roller is supported through the electric push rod so as to be replaced, on the contrary, the furnace bottom roller is installed, and during installation, the furnace bottom roller is driven by the electric push rod to slowly descend, so that the condition of knocking damage is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of heat treatment furnace technology, specifically a furnace bottom roller replacement device for a heat treatment furnace. Background Technology

[0002] A heat treatment furnace refers to an electric or fuel-fired furnace used for heating furnace charge for heat treatment. Commonly used heat treatment furnaces include box-type resistance furnaces, pit-type resistance furnaces, gas carburizing furnaces, and salt bath furnaces. Continuous furnaces are typically used, with workpieces continuously loaded through the charging door, passing through the furnace chamber, and continuously discharged through the discharging door. The furnace bottom rollers are key components in continuous annealing production lines, primarily used to support and convey steel coils, ensuring uniform heating and cooling of the steel under high-temperature conditions.

[0003] During use, furnace bottom rollers often bulge or break. Replacing furnace bottom rollers is a frequent maintenance item for heat treatment furnaces. Currently, when replacing furnace bottom rollers, they are usually disassembled and installed manually, and they also need to be transported. Generally, there are many furnace bottom rollers in heat treatment furnaces, which is very physically demanding for workers. In addition, during installation, the sides of the furnace bottom rollers may be damaged, which may affect subsequent use. Utility Model Content

[0004] The purpose of this invention is to provide a furnace bottom roller replacement device for a heat treatment furnace to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A furnace bottom roller replacement device for a heat treatment furnace includes a mounting base and a furnace bottom roller body. The mounting base is provided with a placement groove, and the furnace bottom roller body is placed in the placement groove. A mounting plate is provided above the mounting base, and a fixing mechanism is provided at the bottom of the mounting plate. The fixing mechanism is used to fix both sides of the furnace bottom roller body. The fixing mechanism includes a fixing plate. Limiting rods are provided on both sides of the placement groove, and the top of the limiting rods is connected to the mounting plate. A base plate is provided below the mounting base, and wheels are provided at the bottom of the base plate. An electric push rod is provided on the upper inner side of the base plate.

[0007] In a preferred embodiment of this utility model, a limiting plate is provided on the rear side of the placement groove, and an arc-shaped groove is provided on the bottom inner side of the fixing plate, the arc-shaped groove being located above both sides of the furnace bottom roller body.

[0008] In a preferred embodiment of this utility model, limiting ports are provided on both sides of the fixing plate, and the limiting ports are slidably connected to the limiting rod.

[0009] In a preferred embodiment of this utility model, the mounting plate has a threaded opening on its inner side, and a threaded rod is provided inside the threaded opening, with the threaded rod being threadedly connected to the threaded opening.

[0010] In a preferred embodiment of the present invention, a first movable block is provided at the bottom of the threaded rod, and a first movable groove is provided at the top inner side of the fixed plate, wherein the first movable block and the first movable groove are movably connected.

[0011] In a preferred embodiment of this utility model, a second movable bolt is provided at the top of the electric push rod, and a second movable groove is provided at the bottom of the mounting base, with the second movable bolt and the second movable groove being movably connected.

[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

[0013] Beneficial effects: The second movable bolt moves within the second movable groove, facilitating the placement of the groove to the side of the furnace bottom roller. An electric push rod drives the mounting base to rise and fall, allowing the two sides of the furnace bottom roller to be placed on the respective grooves. A threaded rod rotates within the threaded opening, causing it to rise and fall, positioning the arc-shaped groove above the furnace bottom roller body. Tightening the threaded rod secures the furnace bottom roller. After securing, the electric push rod lifts it for replacement, and vice versa. During installation, the electric push rod slowly lowers the furnace bottom roller to prevent damage.

[0014] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0016] Figure 1 A schematic diagram of the main structure of a furnace bottom roller replacement device for a heat treatment furnace;

[0017] Figure 2 A schematic diagram of the connection structure between the mounting base and the bottom plate in a furnace bottom roller replacement device for a heat treatment furnace.

[0018] Figure 3 A schematic diagram of the connection structure between the fixed plate and the threaded rod in a furnace bottom roller replacement device for a heat treatment furnace.

[0019] Figure 4 This is a schematic diagram of the bottom structure of the mounting base in a furnace bottom roller replacement device for a heat treatment furnace.

[0020] In the diagram: 1. Mounting base; 11. Bottom roller body; 12. Placement groove; 13. Limiting plate; 14. Mounting plate; 2. Fixing plate; 21. Arc groove; 22. Limiting rod; 23. First movable groove; 24. Limiting port; 3. Threaded rod; 31. First movable block; 32. Threaded port; 4. Base plate; 41. Electric push rod; 42. Second movable bolt; 43. Second movable groove; 44. Wheel. Detailed Implementation

[0021] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0022] Please refer to Figure 1-4 This utility model discloses a furnace bottom roller replacement device for a heat treatment furnace, comprising a mounting base 1 and a furnace bottom roller body 11. The furnace bottom roller body 11 is the furnace bottom roller of the heat treatment furnace, and the device is used to replace the furnace bottom roller body 11. The mounting base 1 is the main mounting structure of the device, used to install other structures and replace the furnace bottom roller body 11. The mounting base 1 is provided with a placement groove 12, and the furnace bottom roller body 11 is placed on the placement groove 12 on both sides, thereby being supported by the mounting base 1. A limiting plate 13 is provided on the rear side of the placement groove 12, which is used to limit the two sides of the furnace bottom roller body 11. A mounting plate 14 is provided above the mounting base 1. The mounting plate 14 is a mounting structure. Limiting rods 22 are provided on both sides of the placement groove 12, and the top of the limiting rods 22 are connected to the mounting plate 14, that is, the mounting plate 14 is supported by the limiting rods 22.

[0023] The mounting plate 14 has a fixing mechanism at its bottom for fixing both sides of the furnace bottom roller. The fixing mechanism includes a fixing plate 2, with an arc-shaped groove 21 on the bottom inner side of the fixing plate 2. Limiting ports 24 are provided on both sides of the fixing plate 2, and the limiting ports 24 are slidably connected to the limiting rods 22. A threaded opening 32 is provided on the inner side of the mounting plate 14, and a threaded rod 3 is provided inside the threaded opening 32. The threaded rod 3 is threadedly connected to the threaded opening 32. A first movable block 31 is provided at the bottom of the threaded rod 3. A first movable groove 23 is provided on the top inner side of the fixing plate 2. 1 is movably connected to the first movable groove 23, that is, the first movable block 31 is locked in the first movable groove 23 and rotates, that is, the threaded rod 3 rotates in the threaded opening 32, thereby causing the threaded rod 3 to rise and fall in the threaded opening 32, and the first movable block 31 moves in the first movable groove 23, thereby driving the fixed plate 2 to rise and fall, and the limiting rod 22 limits the limiting opening 24, thereby keeping the fixed plate 2 stable when rising and falling, so that the arc groove 21 is above the furnace bottom roller, that is, by tightening the threaded rod 3, the furnace bottom roller is fixed.

[0024] A base plate 4 is provided below the mounting base 1, and wheels 44 are provided at the bottom of the base plate 4. The base plate 4 serves as the bottom structure of the device, supporting the overall structure and moving the device via the wheels 44, thus facilitating the disassembly and replacement of the furnace bottom roller. An electric push rod 41 is provided on the upper inner side of the base plate 4, and a second movable bolt 42 is provided at the top of the electric push rod 41. A second movable groove 43 is provided at the bottom of the mounting base 1, and the second movable bolt 42 is movably connected to the second movable groove 43. That is, the second movable bolt 42 connects to the second movable groove 43, thereby connecting the base plate 4 to the mounting base 1. The base plate 4 supports the mounting base 1, and the second movable bolt 42 moves in the second movable groove 43, allowing the top of the mounting base 1 to rotate, thus facilitating the placement of the groove 12 to align with the side of the furnace bottom roller. The electric push rod 41 drives the mounting base 1 to rise and fall, thus facilitating the disassembly and installation of the furnace bottom roller.

[0025] The working principle of this utility model is as follows: The device is moved by the wheel 44, which facilitates the disassembly and replacement of the furnace bottom roller. When disassembling the furnace bottom roller, the second movable bolt 42 moves in the second movable groove 43, thereby rotating the top of the mounting base 1. This facilitates the placement groove 12 to align with the side of the furnace bottom roller. The mounting base 1 is raised and lowered by the electric push rod 41, so that the two sides of the furnace bottom roller are placed on the two side placement grooves 12 respectively. The two sides of the furnace bottom roller are limited by the limiting plate 13. The threaded rod 3 rotates in the threaded opening 32, thereby raising and lowering the threaded rod 3 in the threaded opening 32. The first movable block 31 moves in the first movable groove 23, thereby raising and lowering the fixing plate 2. The limiting opening 24 is limited by the limiting rod 22, so that the fixing plate 2 remains stable when it is raised and lowered, so that the arc groove 21 is above the furnace bottom roller. The furnace bottom roller is fixed by tightening the threaded rod 3. After the furnace bottom roller is fixed, it is supported by the electric push rod 41 for replacement. The reverse is to install it.

[0026] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A furnace bottom roller replacement device for a heat treatment furnace, comprising a mounting base (1) and a furnace bottom roller body (11), characterized in that: The mounting base (1) is provided with a placement groove (12), the furnace bottom roller body (11) is located on the placement groove (12), the mounting base (1) is provided with a mounting plate (14) above it, the mounting plate (14) is provided with a fixing mechanism at the bottom, the fixing mechanism is used to fix the two sides of the furnace bottom roller body (11), the fixing mechanism includes a fixing plate (2), the two sides of the placement groove (12) are provided with limit rods (22), the top of the limit rods (22) is connected to the mounting plate (14), the mounting base (1) is provided with a base plate (4) below it, the bottom of the base plate (4) is provided with a wheel (44), and the inner side of the base plate (4) is provided with an electric push rod (41).

2. The furnace bottom roller replacement device for a heat treatment furnace according to claim 1, characterized in that, A limiting plate (13) is provided on the rear side of the placement groove (12), and an arc groove (21) is provided on the bottom inner side of the fixing plate (2). The arc groove (21) is located above both sides of the furnace bottom roller body (11).

3. The furnace bottom roller replacement device for a heat treatment furnace according to claim 1, characterized in that, The fixing plate (2) has limit ports (24) on both sides, and the limit ports (24) are slidably connected to the limit rod (22).

4. The furnace bottom roller replacement device for a heat treatment furnace according to claim 1, characterized in that, The mounting plate (14) has a threaded opening (32) on its inner side, and a threaded rod (3) is provided inside the threaded opening (32). The threaded rod (3) is threadedly connected to the threaded opening (32).

5. The furnace bottom roller replacement device for a heat treatment furnace according to claim 4, characterized in that, The threaded rod (3) has a first movable block (31) at its bottom and a first movable groove (23) on the top inner side of the fixed plate (2). The first movable block (31) and the first movable groove (23) are movably connected.

6. The furnace bottom roller replacement device for a heat treatment furnace according to claim 1, characterized in that, The electric push rod (41) is provided with a second movable bolt (42) at the top, and the mounting base (1) is provided with a second movable groove (43) at the bottom. The second movable bolt (42) and the second movable groove (43) are movably connected.