Pulling structure for cotton raw material opening
By designing a pulling structure with a rotating mounting base and a movable mounting plate, the problem of inconvenient disassembly and cleaning of the pulling structure in cotton opening equipment is solved, enabling rapid disassembly and cleaning of the pulling roller, thereby improving opening efficiency and equipment service life.
Patent Information
- Application Number
- CN202422528227.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In existing cotton opening equipment, the tension structure is not easy to disassemble and clean, which leads to the accumulation of fibers and impurities, affecting opening efficiency and equipment performance, and may also damage the equipment.
A tensioning structure including a rotating mounting base and a movable mounting plate was designed. The rotating shaft and gear meshing are driven by a servo motor to realize the quick disassembly and installation of the tensioning roller, which is convenient for cleaning or replacement.
It effectively prevents the reduction of cotton opening efficiency and equipment damage, improves the cleanliness and operational stability of the equipment, and extends the service life of the equipment.
Smart Images

Figure CN223481362U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton processing technology, and in particular to a tension structure for opening cotton raw materials. Background Technology
[0002] Before transportation, loose cotton needs to be compressed into compact bales to facilitate long-distance transport and reduce storage space. During use, a cotton opener is used to loosen the raw cotton. During this process, high-speed rotating components (such as beaters) pull the cotton raw material, breaking large clumps of cotton into smaller fiber bundles. Because cotton fibers have a certain degree of stickiness and adhesion, a large amount of fiber remains on the surface, in gaps, and in corners of the pulling structure during prolonged pulling operations. If these residual fibers are not cleaned in time, they will gradually accumulate and form a thick fiber layer. This not only blocks the normal operating channels of the pulling structure, reducing the pulling force and resulting in poor opening effect, preventing the cotton from being fully loosened, but may also cause subsequent cotton raw materials to become entangled with these residual fibers, further affecting the quality and efficiency of opening. Inevitably, the cotton raw material will contain various impurities, such as dust, cottonseed hulls, and short fibers. During the pulling process, some of these impurities can easily get stuck in the teeth, hooks, or other parts of the pulling structure. Over time, impurities accumulate, increasing the operational burden on equipment, reducing its performance, and potentially causing wear and damage to the tensioning structure. From a hygiene and product quality perspective, tensioning structures that are not cleaned regularly are prone to harboring bacteria, mold, and other microorganisms. These microorganisms can contaminate raw cotton materials, affecting the hygiene standards and quality safety of the final cotton product. This is especially true when producing cotton products for medical and hygiene applications, where even higher cleanliness requirements are necessary.
[0003] In the existing technology, the tension structure is not easy to disassemble and replace after installation. When the tension structure is used for a long time, a lot of impurities accumulate inside, which will reduce the efficiency of cotton opening and may damage the equipment due to excessive impurities, thus reducing work efficiency and increasing production costs. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a pulling structure for opening cotton raw materials. By rotating the mounting base and moving the mounting plate, the pulling roller can be quickly and conveniently disassembled and installed, and the pulling roller can be efficiently cleaned or replaced, thereby effectively preventing the problems of reduced cotton opening efficiency and equipment damage.
[0005] This utility model proposes a tensioning structure for opening cotton raw materials, including a base, a fixed mounting plate fixedly connected to the upper surface of the base, and symmetrically distributed rotating shafts mounted on the inner wall of the fixed mounting plate via bearings. One end of the rotating shaft is fixedly connected to a rotating mounting seat, and a square mounting hole is opened on one side surface of the rotating mounting seat. A limiting groove is opened in the inner top wall of the square mounting hole, and a first spring is fixedly connected to the inner top wall of the limiting groove. One end of the first spring is fixedly connected to a pressure plate, and the outer surface of the pressure plate is slidably sleeved with the inner wall of the limiting groove.
[0006] A connecting rod is fixedly connected to the upper surface of the pressure plate. One end of the connecting rod passes through and extends to the outer surface of the rotating mounting base. A circular pressing block is fixedly connected to one end of the connecting rod.
[0007] Preferably, a first square block is movably inserted into the inner wall of the square mounting hole, a square hole is formed on the upper surface of the first square block, and a second spring is fixedly connected to the inner bottom wall of the square hole.
[0008] Preferably, one end of the second spring is fixedly connected to a limiting block, the outer surface of the limiting block is slidably sleeved with the inner wall of the square hole, and one end of the limiting block is provided with an inclined surface.
[0009] Preferably, one end of the limiting block is movably inserted into the inner wall of the limiting groove, a pulling roller is fixedly connected to one side surface of the first square block, a second square block is fixedly connected to one side surface of the pulling roller, and a trapezoidal sliding groove is symmetrically distributed on the upper surface of the base, with a trapezoidal slider slidably sleeved on the inner wall of the trapezoidal sliding groove.
[0010] Preferably, a movable mounting plate is fixedly connected to the upper surface of each of the two trapezoidal sliders, a fixing block is fixedly connected to the upper surface of the base, an electric telescopic rod is fixedly connected to one side surface of the fixing block, and one end of the electric telescopic rod is fixedly connected to one side surface of the movable mounting plate.
[0011] Preferably, a rotating disk is mounted on the inner wall of the movable mounting plate via a bearing, the inner wall of the rotating disk is movably connected to the outer surface of the second square block, and a gear is fixedly sleeved on the outer surface of one end of the rotating shaft.
[0012] Preferably, the teeth of the two gears mesh with each other, a servo motor is fixedly mounted on the upper surface of the base via a heightening seat, the output shaft of the servo motor is fixedly connected to one end of one of the rotating shafts via a coupling, a discharge port is provided on the upper surface of the base, a support leg arranged in a rectangular array is fixedly connected to the lower surface of the base, and symmetrically distributed side plates are fixedly connected to the upper surface of the base.
[0013] The beneficial effects of this utility model are reflected in:
[0014] By rotating the mounting base and moving the mounting plate, the tension roller can be quickly and easily disassembled and installed, and the tension roller can be efficiently cleaned or replaced, thereby effectively preventing problems such as reduced cotton opening efficiency and equipment damage. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0016] Figure 1 A front view of a tension structure for opening cotton raw materials provided by this utility model;
[0017] Figure 2 for Figure 1 A perspective view of a rotating mounting base structure for a tension structure used to open cotton raw materials is shown.
[0018] Figure 3 for Figure 1 A perspective view of a movable mounting plate structure for opening cotton raw materials using a tensioning structure.
[0019] Figure 4 for Figure 1 A cross-sectional view of a tension roller body in a tensioning structure for opening cotton raw materials is shown.
[0020] Figure 5 for Figure 2 An enlarged view of point A in a tension structure used for opening cotton raw materials;
[0021] Figure 6 for Figure 4 The image shows an enlarged view of section B of a tension structure used for opening cotton raw materials.
[0022] In the attached diagram: 1. Base; 2. Fixed mounting plate; 3. Rotating shaft; 4. Rotating mounting seat; 5. Square mounting hole; 6. Limiting groove; 7. First spring; 8. Pressure plate; 9. Connecting rod; 10. Circular pressing block; 11. First square block; 12. Square hole; 13. Second spring; 14. Limiting block; 15. Inclined surface; 16. Pulling roller body; 17. Second square block; 18. Trapezoidal slide groove; 19. Trapezoidal slider; 20. Movable mounting plate; 21. Fixed block; 22. Electric telescopic rod; 23. Rotating disk; 24. Gear; 25. Servo motor; 26. Discharge port; 27. Support leg; 28. Side plate. Detailed Implementation
[0023] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.
[0024] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.
[0025] Reference Figure 1-6 A tensioning structure for opening cotton raw materials includes a base 1, a fixed mounting plate 2 fixedly connected to the upper surface of the base 1, a symmetrically distributed rotating shaft 3 mounted on the inner wall of the fixed mounting plate 2 via bearings, a rotating mounting seat 4 fixedly connected to one end of the rotating shaft 3, a square mounting hole 5 opened on one side surface of the rotating mounting seat 4, a limiting groove 6 opened on the inner top wall of the square mounting hole 5, a first spring 7 fixedly connected to the inner top wall of the limiting groove 6, a pressure plate 8 fixedly connected to one end of the first spring 7, and the outer surface of the pressure plate 8 slidingly sleeved with the inner wall of the limiting groove 6.
[0026] A connecting rod 9 is fixedly connected to the upper surface of the pressure plate 8. One end of the connecting rod 9 passes through and extends to the outer surface of the rotating mounting base 4. A circular pressing block 10 is fixedly connected to one end of the connecting rod 9. Pressing the circular pressing block 10 causes the pressure plate 8 to move downward through the connecting rod 9. The movement of the pressure plate 8 causes the limiting block 14 to move downward until the outer surface of the limiting block 14 is no longer inserted into the inner wall of the limiting groove 6, thus releasing the limiting effect.
[0027] Furthermore, a first square block 11 is movably inserted into the inner wall of the square mounting hole 5, and a square hole 12 is opened on the upper surface of the first square block 11. A second spring 13 is fixedly connected to the inner bottom wall of the square hole 12.
[0028] Furthermore, one end of the second spring 13 is fixedly connected to a limiting block 14. The outer surface of the limiting block 14 is slidably sleeved with the inner wall of the square hole 12. One end of the limiting block 14 is provided with a bevel 15. The bevel 15 allows the first square block 11 to be smoothly and quickly inserted into the square mounting hole 5.
[0029] Furthermore, one end of the limiting block 14 is movably inserted into the inner wall of the limiting groove 6. A pulling roller 16 is fixedly connected to one side surface of the first square block 11, and a second square block 17 is fixedly connected to one side surface of the pulling roller 16. A trapezoidal slide groove 18 is symmetrically distributed on the upper surface of the base 1. A trapezoidal slider 19 is slidably sleeved on the inner wall of the trapezoidal slide groove 18. The trapezoidal slide groove 18 and the trapezoidal slider 19 cooperate with each other to limit the movement of the movable mounting plate 20.
[0030] Furthermore, a movable mounting plate 20 is fixedly connected to the upper surface of each of the two trapezoidal sliders 19, a fixing block 21 is fixedly connected to the upper surface of the base 1, an electric telescopic rod 22 is fixedly connected to one side surface of the fixing block 21, and one end of the electric telescopic rod 22 is fixedly connected to one side surface of the movable mounting plate 20. With the cooperation of the trapezoidal slide groove 18 and the trapezoidal sliders 19, the electric telescopic rod 22 drives the movable mounting plate 20 to move.
[0031] Furthermore, a rotating disk 23 is mounted on the inner wall of the movable mounting plate 20 via a bearing. The inner wall of the rotating disk 23 is movably inserted into the outer surface of the second square block 17, and a gear 24 is fixedly sleeved on the outer surface of one end of the rotating shaft 3.
[0032] Furthermore, the teeth of the two gears 24 mesh with each other, and a servo motor 25 is fixedly mounted on the upper surface of the base 1 via a heightening seat. The output shaft of the servo motor 25 is fixedly connected to one end of one of the rotating shafts 3 via a coupling. A discharge port 26 is opened on the upper surface of the base 1, and support legs 27 arranged in a rectangular array are fixedly connected to the lower surface of the base 1. Side plates 28 arranged symmetrically are fixedly connected to the upper surface of the base 1.
[0033] By rotating the mounting base and moving the mounting plate, the tension roller can be quickly and easily disassembled and installed, and the tension roller can be efficiently cleaned or replaced, thereby effectively preventing problems such as reduced cotton opening efficiency and equipment damage.
[0034] Working principle: Step 1, when the pulling roller 16 is in normal use, start the servo motor 25. The servo motor 25 drives one of the rotating shafts 3 to rotate. One of the rotating shafts 3 drives one of the pulling rollers 16 to rotate through one of the rotating mounting seats 4. At the same time, the rotation of one of the shafts drives one of the gears 24 to rotate. The rotation of one of the gears 24 drives another rotating shaft 3 to rotate through another meshing gear 24. The other rotating shaft 3 drives another pulling roller 16 to rotate through another rotating mounting seat 4. Then, the compressed cotton raw material is fed into the device. The two rollers cooperate to loosen the cotton raw material.
[0035] Step 2: When the tension roller 16 has been used for a long time and has accumulated a lot of impurities, it needs to be cleaned or replaced. Start the electric telescopic rod 22. With the cooperation of the trapezoidal slide groove 18 and the trapezoidal slider 19, the moving mounting plate 20 moves. The outer surface of the second square block 17 disengages from the inner wall of the rotating disk 23. Press the circular pressing block 10. The connecting rod 9 drives the pressure plate 8 to move downward. The movement of the pressure plate 8 drives the limiting block 14 to move downward until the outer surface of the limiting block 14 is no longer inserted into the inner wall of the limiting groove 6. At this time, the rotating mounting seat 4 no longer limits the first square block 11. The tension roller 16 can then be removed for cleaning or replacement.
[0036] Step 3: After the pulling roller 16 is cleaned or replaced, move the pulling roller 16 along the square mounting hole 5. The upper end of the limiting block 14 is provided with an inclined surface 15. During the movement, the rotating mounting base 4 applies a downward force to the inclined surface 15, thereby causing the limiting block 14 to move. The second spring 13 is compressed until the first square block 11 is completely moved into the square mounting hole 5. At this time, the upper surface of the square mounting hole 5 no longer applies a downward force to the limiting block 14, and the second spring 13 returns to its original position. The force of the spring causes the outer surface of the limiting block 14 to movably engage with the inner wall of the limiting groove 6, thus limiting the pulling roller 16. Start the electric telescopic rod 22. With the cooperation of the trapezoidal slide groove 18 and the trapezoidal slider 19, move the mounting block toward the pulling roller 16 until the outer surface of the second square block 17 contacts the inner wall of the rotating disk 23. At this time, the installation of the pulling roller 16 is completed, and the equipment can work normally.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. A tension structure for opening cotton raw materials, comprising a base (1), characterized in that: A fixed mounting plate (2) is fixedly connected to the upper surface of the base (1). A symmetrically distributed rotating shaft (3) is installed on the inner wall of the fixed mounting plate (2) through a bearing. A rotating mounting seat (4) is fixedly connected to one end of the rotating shaft (3). A square mounting hole (5) is opened on one side surface of the rotating mounting seat (4). A limiting groove (6) is opened on the inner top wall of the square mounting hole (5). A first spring (7) is fixedly connected to the inner top wall of the limiting groove (6). A pressure plate (8) is fixedly connected to one end of the first spring (7). The outer surface of the pressure plate (8) is slidably sleeved with the inner wall of the limiting groove (6). A connecting rod (9) is fixedly connected to the upper surface of the pressure plate (8). One end of the connecting rod (9) passes through and extends to the outer surface of the rotating mounting base (4). A circular pressing block (10) is fixedly connected to one end of the connecting rod (9).
2. The tensile structure for opening cotton raw materials according to claim 1, characterized in that: The inner wall of the square mounting hole (5) is movably connected to a first square block (11), and a square hole (12) is opened on the upper surface of the first square block (11). A second spring (13) is fixedly connected to the inner bottom wall of the square hole (12).
3. The tensile structure for opening cotton raw materials according to claim 2, characterized in that: One end of the second spring (13) is fixedly connected to a limiting block (14), the outer surface of the limiting block (14) is slidably sleeved with the inner wall of the square hole (12), and one end of the limiting block (14) is provided with an inclined surface (15).
4. The tensile structure for opening cotton raw materials according to claim 3, characterized in that: One end of the limiting block (14) is movably inserted into the inner wall of the limiting groove (6). A pulling roller (16) is fixedly connected to one side surface of the first square block (11). A second square block (17) is fixedly connected to one side surface of the pulling roller (16). A trapezoidal slide groove (18) is symmetrically distributed on the upper surface of the base (1). A trapezoidal slider (19) is slidably sleeved on the inner wall of the trapezoidal slide groove (18).
5. A tensile structure for opening cotton raw materials according to claim 4, characterized in that: The upper surfaces of the two trapezoidal sliders (19) are fixedly connected to a movable mounting plate (20), the upper surface of the base (1) is fixedly connected to a fixing block (21), one side surface of the fixing block (21) is fixedly connected to an electric telescopic rod (22), and one end of the electric telescopic rod (22) is fixedly connected to one side surface of the movable mounting plate (20).
6. The tensile structure for opening cotton raw materials according to claim 5, characterized in that: The inner wall of the movable mounting plate (20) is fitted with a rotating disk (23) via a bearing. The inner wall of the rotating disk (23) is movably connected to the outer surface of the second square block (17). A gear (24) is fixedly sleeved on the outer surface of one end of the rotating shaft (3).
7. A tensile structure for opening cotton raw materials according to claim 6, characterized in that: The teeth of the two gears (24) mesh with each other. A servo motor (25) is fixedly mounted on the upper surface of the base (1) by a heightening seat. The output shaft of the servo motor (25) is fixedly connected to one end of one of the rotating shafts (3) by a coupling. A discharge port (26) is opened on the upper surface of the base (1). Support legs (27) arranged in a rectangular array are fixedly connected to the lower surface of the base (1). Side plates (28) arranged in a symmetrical pattern are fixedly connected to the upper surface of the base (1).