Needle plate insertion piece

By designing the head, middle, and tail sections of the pin plate insert, and combining the contact between the foot and the bottom of the slot with drop positioning, the problem of high manufacturing precision in the existing technology is solved, achieving more efficient assembly and stability.

CN223481403UActive Publication Date: 2025-10-28PAI CHING CO LTD
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Patent Information

Application Number
CN202422681154.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-28
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing needle plate inserts require high precision during the manufacturing process, which makes manufacturing inconvenient.

Method used

Design a needle plate insert including a head section, a middle section that contacts the reference surface of the knitting needle, and a tail section that protrudes from the slot. The middle section contacts the bottom of the slot through its foot and provides positioning through drop and elevation. The design of the contact area and non-contact area between the middle section and the bottom of the slot reduces the accuracy requirements.

Benefits of technology

This reduces the manufacturing precision requirements for the pin plate inserts and improves assembly stability and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A needle plate insertion piece is arranged on a needle bed, and the needle bed is provided with a knitting needle datum plane and at least one insertion groove in which the needle plate insertion piece is arranged. The needle plate insertion piece area is divided into a head section in contact with the knitting needle datum plane, a middle section connected with the head section and located in the insertion groove and a tail section connected with the middle section, the needle plate insertion piece is provided with a foot part arranged on the middle section, and the middle section of the needle plate insertion piece is divided into a contact area in contact with the bottom of the insertion groove by the foot part area. And a plurality of non-contact areas which are not in contact with the bottom of the slot.
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Description

Technical Field

[0001] This utility model relates to a needle plate insert, and more particularly to a needle plate insert for use on a knitting machine. Background Technology

[0002] Check, this article Figure 1 A needle plate insert 80 is illustrated. The needle plate insert 80 is disposed in a groove 91 of a knitting machine needle bed 90. The knitting machine needle bed 90 has a needle reference surface 92 disposed at one end of the groove 91 and an insert reference surface 93 disposed at the other end of the groove 91. The needle plate insert 80 has a first portion 81 corresponding to the needle reference surface 92, a second portion 82 corresponding to the insert reference surface 93, and a third portion 83 located between the first portion 81 and the second portion 82. Figure 1 As can be seen, the third part 83 does not contact the bottom of the groove 91, but there is a gap 84 between it and the groove 91, which serves as a filling space between the needle plate insert 80 and the knitting machine needle bed 90, so that an adhesive can be filled into it and the needle plate insert 80 can be fixed to the knitting machine needle bed 90.

[0003] However, the aforementioned implementation still relies on a certain degree of process precision, which is not conducive to the manufacturing process. In order to improve the aforementioned defects, the applicant of this case has continued to think about ways to improve the existing needle plate insert 80, which has led to the creation of this utility model. Utility Model Content

[0004] The main purpose of this invention is to solve the problem that existing needle plate inserts are not conducive to manufacturing.

[0005] To achieve the above objectives, this utility model provides a needle plate insert disposed on a needle bed, the needle bed having a needle reference surface and at least one slot in which the needle plate insert is disposed. The needle plate insert is divided into a head section that contacts the needle reference surface, a middle section that continues the head section and is located in the slot, and a tail section that continues the middle section. The needle plate insert has a foot located in the middle section, and the middle section of the needle plate insert is divided by the foot into a contact area that contacts the bottom of the slot and a plurality of non-contact areas that do not contact the bottom of the slot.

[0006] In one embodiment, the needle plate insert has a center line, and the foot is not on the center line.

[0007] In one embodiment, the foot is located on the side of the middle section near the tail section.

[0008] In one embodiment, the needle bed has a drop on the side of the slot away from the needle reference surface, the drop being formed by a stepped surface and a vertical surface, and the needle plate insert has a support surface located at the tail section and in contact with the vertical surface.

[0009] In one embodiment, the tail section of the needle plate insert does not contact the stepped surface.

[0010] In one embodiment, the needle plate insert has a clearance groove located at the connection between the middle section and the tail section.

[0011] In one embodiment, the pin plate faces the bottom side of the slot and is used to form one of the non-contact areas as an arc surface.

[0012] As disclosed in the foregoing utility model content, compared with the prior art, the present utility model has the following features: the needle plate insert of the present utility model has the foot portion, and the middle section of the needle plate insert is divided into the contact area and the non-contact areas by the foot portion, so that the needle plate insert can contact the bottom of the slot.

[0013] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention. Attached Figure Description

[0014] Figure 1 , Existing structural diagram.

[0015] Figure 2 The diagram shows a structural schematic of an embodiment of this utility model.

[0016] Figure 3 An exploded view of an embodiment of this utility model.

[0017] Among them, the attached figures are labeled

[0018] 20: Needle plate insert

[0019] 21: First section

[0020] 22: Middle Section

[0021] 221: Contact Area

[0022] 222: Untouched Area

[0023] 23: Tail section

[0024] 24: Feet

[0025] 25: Center line

[0026] 26: Support surface

[0027] 27: Avoidance slot

[0028] 28: Curved surface

[0029] 50: Bed of Needles

[0030] 51: Knitting needle reference plane

[0031] 52: Slot

[0032] 53: Drop

[0033] 531: Step surface

[0034] 532: Facade

[0035] 533: Angle

[0036] 80: Needle plate insert

[0037] 81: Part One

[0038] 82: Part Two

[0039] 83: Part Three

[0040] 84: Gap

[0041] 90: Knitting machine needle bed

[0042] 91: Trench

[0043] 92: Knitting needle reference plane

[0044] 93: Insert reference plane Detailed Implementation

[0045] The detailed description and technical content of this utility model are now explained in conjunction with the accompanying drawings:

[0046] Please see Figures 2 to 3 This utility model provides a needle plate insert 20, which is disposed on a needle bed 50. The needle bed 50 is a general term for the needle cylinder, needle plate, and Schenker ring on a knitting machine. Furthermore, the knitting machine has multiple knitting needles (not shown in the figure). The needle bed 50 has a needle reference surface 51 for positioning at least one of the knitting needles, and at least one slot 52 for the needle plate insert 20 to be disposed therein. More specifically, the at least one slot 52 is disposed between adjacent knitting needles, as illustrated herein. Figure 2 It can be seen that at least one slot 52 is set to correspond to the needle reference surface 51.

[0047] The needle plate insert 20 is divided into a head section 21, a middle section 22, and a tail section 23. The head section 21 contacts the needle reference surface 51. The middle section 22 continues the head section 21 and is located within the slot 52. The tail section 23 contacts the middle section 22 and protrudes from the slot 52. The needle plate insert 20 has a foot 24, which is located in the middle section 22 and contacts the bottom of the slot 52. The middle section 22 of the needle plate insert 20 is divided into a contact area 221 and multiple non-contact areas 222 by the foot 24. As the name suggests, the contact area 221 refers to the foot 24 contacting the bottom of the slot 52, and the non-contact areas 222 do not contact the bottom of the slot 52. When the needle plate insert 20 is to be assembled into the slot 52, the gap between the non-contact areas 222 and the bottom of the slot 52 allows the adhesive to be filled in, so that the adhesive can bond the needle plate insert 20.

[0048] In summary, the needle plate insert 20 proposed in this invention differs from the prior art. The needle plate insert 20 of this invention allows the middle section 22 to contact the slot 52, specifically reducing the precision requirements during processing. Simultaneously, the needle plate insert 20 of this invention uses the foot 24 to assist in providing stability during assembly.

[0049] Please refer to the following: Figure 3 The needle plate insert 20 of this invention has a center line 25, and the foot 24 is not on the center line 25. In other words, the foot 24 is not in the center of the needle plate insert 20, and more specifically, the foot 24 is located on the side of the middle section 22 of the needle plate insert 20 near the tail section 23.

[0050] On the other hand, the needle bed 50 has a drop 53 located on the side of the slot 52 away from the needle reference surface 51. The drop 53 provides positioning for the needle plate insert 20 when it is assembled into the slot 52. The drop 53 consists of a stepped surface 531 and a vertical surface 532. The stepped surface 531 refers to the side of the drop 53 that is transverse, while the vertical surface 532 is at an angle to the stepped surface 531 (as indicated by reference numeral 533) and is generally longitudinal. The needle plate insert 20 has a bearing surface 26 located at the tail section 23 of the needle plate insert 20 and contacting the vertical surface 532 of the drop 53, so that the needle plate insert 20 rests against the drop 53 after being assembled into the slot 52. Furthermore, in this embodiment, the tail section 23 of the needle plate insert 20 does not contact the stepped surface 531 of the drop 53.

[0051] Please refer to the following: Figures 2 to 3In one embodiment, the needle plate insert 20 of this invention has a recessed groove 27, which is located at the connection between the middle section 22 and the tail section 23 of the needle plate insert 20 to facilitate the assembly of the needle plate insert 20 with the needle bed 50. Furthermore, one of the non-contact areas 222 on the side of the needle plate insert 20 facing the bottom of the slot 52 is an arc surface 28.

[0052] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.

Claims

1. A needle plate insert disposed on a needle bed, the needle bed having a needle reference surface and at least one slot therein for the needle plate insert to be disposed, characterized in that: The needle plate insert is divided into a head section that contacts the reference surface of the knitting needle, a middle section that continues the head section and is located in the slot, and a tail section that continues the middle section. The needle plate insert has a foot located in the middle section. The middle section of the needle plate insert is divided by the foot into a contact area that contacts the bottom of the slot and a plurality of non-contact areas that do not contact the bottom of the slot.

2. The pin plate insert as described in claim 1, characterized in that, The needle plate insert has a center line, and the foot is not on the center line.

3. The pin plate insert as described in claim 2, characterized in that, The foot is located on the side of the middle section near the tail section.

4. The needle plate insert as described in any one of claims 1 to 3, characterized in that, The needle bed has a drop on the side of the slot away from the needle reference surface, the drop being formed by a stepped surface and a vertical surface, and the needle plate insert has a support surface located at the tail section and in contact with the vertical surface.

5. The pin plate insert as described in claim 4, characterized in that, The tail section of the needle plate insert does not contact the stepped surface.

6. The pin plate insert as described in claim 5, characterized in that, The needle plate insert has a clearance groove located at the connection between the middle section and the tail section.

7. The pin plate insert as described in claim 6, characterized in that, The pin plate faces the bottom side of the slot and is used to form one of the uncontacted areas, which is an arc surface.

8. The needle plate insert as described in any one of claims 1 to 3, characterized in that, The needle plate insert has a clearance groove located at the connection between the middle section and the tail section.

9. The needle plate insert as described in any one of claims 1 to 3, characterized in that, The pin plate faces the bottom side of the slot and is used to form one of the uncontacted areas, which is an arc surface.