Infiltrating and drying all-in-one machine
Through the design of the all-in-one infiltration and drying machine, continuous infiltration and drying of silver ion gauze is achieved, which solves the problems of large equipment footprint and long production time, and improves production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202423035546.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing silver ion gauze production equipment occupies a large area and takes a long time to produce, and the separation of the impregnation and drying processes leads to low efficiency.
A wetting and drying all-in-one machine is designed, which includes an integrated wetting box and a drying box. The continuous wetting and drying of gauze are achieved through the guide roller, extrusion mechanism and heating system. The stirring paddle is driven by a motor to prevent the solution from stratification, Teflon is used to prevent reaction, and the control panel is used to adjust the process parameters.
The invention reduces the floor space occupied by the silver ion gauze production equipment, shortens the production time, improves the production efficiency, and ensures the uniform impregnation and efficient drying of the gauze.
Smart Images
Figure CN223481457U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silver ion gauze production technology, specifically to an integrated impregnation and drying machine. Background Technology
[0002] Silver ion gauze is an innovative product widely used in the medical field. It possesses powerful antibacterial and anti-inflammatory properties; promotes wound healing; and reduces postoperative pain and scar formation.
[0003] Silver ion gauze is produced by soaking gauze in a silver ion solution and then drying it. After being soaked in the silver ion solution, the silver ion gauze needs to be transported to a drying oven and then placed inside for drying. The equipment used has a large footprint, and the transportation process also increases the production time of the silver ion gauze. Utility Model Content
[0004] The purpose of this invention is to provide an integrated impregnation and drying machine that can impregnate and dry gauze with silver ion solution, thereby reducing the floor space required for silver ion gauze production equipment and shortening the production time of silver ion gauze.
[0005] To achieve the above objectives, an integrated immersion and drying machine is provided, comprising a base, a support plate fixedly connected to the upper end of the base, and the support plate being located at the rear end of the base. An air-expanding shaft, a first guide roller, a pressing mechanism, a drying chamber, a second guide roller, and a traction mechanism are sequentially installed on the side end of the support plate. The air-expanding shaft, the first guide roller, the pressing mechanism, the drying chamber, the second guide roller, and the traction mechanism are located directly above the base. The air-expanding shaft is rotatably connected to the support plate. Two first guide rollers are provided, and the first guide roller is rotatably connected to the support plate. The second guide roller is located at the output end of the drying chamber. A yarn roll is sleeved on the air expansion shaft, and the outer end of the yarn roll has the main body of the yarn wound up. A magnetic brake is fixedly connected to the upper end of the support plate, and the bottom of the magnetic brake contacts the main body of the yarn roll at the top. An impregnation tank is fixedly connected to the upper end of the base, and the impregnation tank is located between the first guide roller and the extrusion mechanism. A heating system is installed at the upper end of the drying chamber, and several feet are equidistantly installed at the lower end of the base, with the lower end of the feet located below the motor. This equipment can impregnate and dry the yarn with silver ion solution, reducing the floor space occupied by the silver ion yarn production equipment and shortening the production time of the silver ion yarn.
[0006] According to the aforementioned integrated impregnation and drying machine, two guide rollers are symmetrically installed on the inner wall of the impregnation tank, and both ends of the guide rollers are rotatably connected to the inner wall of the impregnation tank. A stirring paddle is installed in the middle of the impregnation tank, and the lower end of the stirring paddle is rotatably connected to the bottom of the inner wall of the impregnation tank. A motor is fixedly connected to the lower end of the base, and the output end of the motor passes downward through the base and extends into the impregnation tank. The output end of the motor is fixedly connected to the middle of the stirring paddle. The guide rollers limit the movement of the gauze body, ensuring that the gauze body is fully immersed in the silver ion solution. At the same time, the motor drives the stirring paddle to continuously stir the silver ion solution in the impregnation tank, preventing the silver ion solution from forming stratification due to prolonged operation.
[0007] According to the aforementioned integrated impregnation and drying machine, a slitting machine is fixedly connected to one end of the base, and the slitting machine is located away from the air shaft. A rewinding mechanism is installed at the output end of the slitting machine. The slitting machine cuts the produced silver ion gauze, and the rewinding mechanism rewinds the cut gauze body.
[0008] According to the aforementioned integrated impregnation and drying machine, two sets of transition shafts are installed on the inner wall of the drying chamber, with three shafts equidistant from each set. The two sets of transition shafts are staggered. A guide roller four is rotatably connected to the inner wall of the drying chamber, and the guide roller four is located between the transition shafts and the output end of the drying chamber, below the output end of the drying chamber. The transition shafts allow the gauze body to pass over its surface sequentially, increasing the drying time of the impregnated gauze body and ensuring the drying effect.
[0009] According to the aforementioned immersion drying integrated machine, a control panel is fixedly connected to the side of the drying chamber, and the control panel is located away from the support plate. The control panel is used to control and adjust the working status of the drying chamber.
[0010] According to the aforementioned integrated impregnation and drying machine, the extrusion mechanism comprises a moving extrusion roller, a fixed extrusion roller, a mounting plate, and a locking bolt. The mounting plate is fixedly connected to the upper end of a support plate, and the fixed extrusion roller is fixedly connected to the side end of the mounting plate, facing the impregnation tank. An adjustment groove is provided on the surface of the mounting plate, and the adjustment groove is located above the fixed extrusion roller. The moving extrusion roller is located at the side end of the mounting plate and slidably connected to the mounting plate, and is directly above the fixed extrusion roller. The rotating shaft of the moving extrusion roller passes through the adjustment groove and is slidably connected to it. The locking bolt is located at the end of the mounting plate away from the moving extrusion roller, and the rotating shaft of the moving extrusion roller passes through the middle of the locking bolt and is threadedly connected to it. This mechanism is used to drain excess silver ion solution from the gauze body, shortening the drying time of the gauze body. Furthermore, the distance between the fixed extrusion roller and the moving extrusion roller is adjustable to ensure the liquid content on the surface of the gauze body.
[0011] According to the aforementioned integrated impregnation and drying machine, the surfaces of the first guide roller, the extrusion mechanism, the inner wall of the drying chamber, the second guide roller, and the traction mechanism are coated with Teflon. Teflon prevents the silver ion solution from reacting with the metal surface.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the gauze body is soaked in silver ion solution in the soaking box and the gauze body is dried in the drying box after being soaked in silver ion solution. The integrated design of the soaking box and the drying box reduces the floor space of the silver ion gauze processing equipment, and the structure is compact and easy to install.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The purpose of this invention is to provide an integrated impregnation and drying machine that can impregnate and dry gauze with silver ion solution, thereby reducing the floor space required for silver ion gauze production equipment and shortening the production time of silver ion gauze.
[0015] To achieve the above objectives, an integrated immersion and drying machine is provided, comprising a base, a support plate fixedly connected to the upper end of the base, and the support plate being located at the rear end of the base. An air-expanding shaft, a first guide roller, a pressing mechanism, a drying chamber, a second guide roller, and a traction mechanism are sequentially installed on the side end of the support plate. The air-expanding shaft, the first guide roller, the pressing mechanism, the drying chamber, the second guide roller, and the traction mechanism are located directly above the base. The air-expanding shaft is rotatably connected to the support plate. Two first guide rollers are provided, and the first guide roller is rotatably connected to the support plate. The second guide roller is located at the output end of the drying chamber. A yarn roll is sleeved on the air expansion shaft, and the outer end of the yarn roll has the main body of the yarn wound up. A magnetic brake is fixedly connected to the upper end of the support plate, and the bottom of the magnetic brake contacts the main body of the yarn roll at the top. An impregnation tank is fixedly connected to the upper end of the base, and the impregnation tank is located between the first guide roller and the extrusion mechanism. A heating system is installed at the upper end of the drying chamber, and several feet are equidistantly installed at the lower end of the base, with the lower end of the feet located below the motor. This equipment can impregnate and dry the yarn with silver ion solution, reducing the floor space occupied by the silver ion yarn production equipment and shortening the production time of the silver ion yarn.
[0016] According to the aforementioned integrated impregnation and drying machine, two guide rollers are symmetrically installed on the inner wall of the impregnation tank, and both ends of the guide rollers are rotatably connected to the inner wall of the impregnation tank. A stirring paddle is installed in the middle of the impregnation tank, and the lower end of the stirring paddle is rotatably connected to the bottom of the inner wall of the impregnation tank. A motor is fixedly connected to the lower end of the base, and the output end of the motor passes downward through the base and extends into the impregnation tank. The output end of the motor is fixedly connected to the middle of the stirring paddle. The guide rollers limit the movement of the gauze body, ensuring that the gauze body is fully immersed in the silver ion solution. At the same time, the motor drives the stirring paddle to continuously stir the silver ion solution in the impregnation tank, preventing the silver ion solution from forming stratification due to prolonged operation.
[0017] According to the aforementioned integrated impregnation and drying machine, a slitting machine is fixedly connected to one end of the base, and the slitting machine is located away from the air shaft. A rewinding mechanism is installed at the output end of the slitting machine. The slitting machine cuts the produced silver ion gauze, and the rewinding mechanism rewinds the cut gauze body.
[0018] According to the aforementioned integrated impregnation and drying machine, two sets of transition shafts are installed on the inner wall of the drying chamber, with three shafts equidistant from each set. The two sets of transition shafts are staggered. A guide roller four is rotatably connected to the inner wall of the drying chamber, and the guide roller four is located between the transition shafts and the output end of the drying chamber, below the output end of the drying chamber. The transition shafts allow the gauze body to pass over its surface sequentially, increasing the drying time of the impregnated gauze body and ensuring the drying effect.
[0019] According to the aforementioned immersion drying integrated machine, a control panel is fixedly connected to the side of the drying chamber, and the control panel is located away from the support plate. The control panel is used to control and adjust the working status of the drying chamber.
[0020] According to the aforementioned integrated impregnation and drying machine, the extrusion mechanism comprises a moving extrusion roller, a fixed extrusion roller, a mounting plate, and a locking bolt. The mounting plate is fixedly connected to the upper end of a support plate, and the fixed extrusion roller is fixedly connected to the side end of the mounting plate, facing the impregnation tank. An adjustment groove is provided on the surface of the mounting plate, and the adjustment groove is located above the fixed extrusion roller. The moving extrusion roller is located at the side end of the mounting plate and slidably connected to the mounting plate, and is directly above the fixed extrusion roller. The rotating shaft of the moving extrusion roller passes through the adjustment groove and is slidably connected to it. The locking bolt is located at the end of the mounting plate away from the moving extrusion roller, and the rotating shaft of the moving extrusion roller passes through the middle of the locking bolt and is threadedly connected to it. This mechanism is used to drain excess silver ion solution from the gauze body, shortening the drying time of the gauze body. Furthermore, the distance between the fixed extrusion roller and the moving extrusion roller is adjustable to ensure the liquid content on the surface of the gauze body.
[0021] According to the aforementioned integrated impregnation and drying machine, the surfaces of the first guide roller, the extrusion mechanism, the inner wall of the drying chamber, the second guide roller, and the traction mechanism are coated with Teflon. Teflon prevents the silver ion solution from reacting with the metal surface.
[0022] Compared with the prior art, the beneficial effects of this utility model are: the gauze body is soaked in silver ion solution in the soaking box and the gauze body is dried in the drying box after being soaked in silver ion solution. The integrated design of the soaking box and the drying box reduces the floor space of the silver ion gauze processing equipment, and the structure is compact and easy to install.
[0023] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1 - Figure 4This utility model provides a technical solution: an integrated impregnation and drying machine, including a base 5, a support plate 16 fixedly connected to the upper end of the base 5, and the support plate 16 located at the rear end of the base 5. An air expansion shaft 3, a first guide roller 4, a pressing mechanism 15, a drying chamber 13, a second guide roller 9, and a traction mechanism 10 are sequentially installed on the side end of the support plate 16. The air expansion shaft 3, the first guide roller 4, the pressing mechanism 15, the drying chamber 13, the second guide roller 9, and the traction mechanism 10 are located directly above the base 5. The air expansion shaft 3 is rotatably connected to the support plate 16. Two first guide rollers 4 are provided and rotatably connected to the support plate 16. The second guide roller 9 is located at the output end of the drying chamber 13. A yarn roll 2 is sleeved on the air expansion shaft 3, and a yarn body 11 is wound around the outer end of the yarn roll 2. A magnetic brake 1 is fixedly connected to the upper end of the support plate 16, and the bottom of the magnetic brake 1 is connected to the top of the yarn roll 2. The gauze body 11 is in contact with the base 5. The upper end of the base 5 is fixedly connected to the immersion tank 7, which is located between the guide roller 4 and the extrusion mechanism 15. Two guide rollers 17 are symmetrically installed on the inner wall of the immersion tank 7, and the two ends of the guide rollers 17 are rotatably connected to the inner wall of the immersion tank 7. A stirring paddle 18 is installed in the middle of the immersion tank 7, and the lower end of the stirring paddle 18 is rotatably connected to the bottom of the inner wall of the immersion tank 7. A motor 19 is fixedly connected to the lower end of the base 5, and the output end of the motor 19 passes through the base 5 and extends into the immersion tank 7. The output end of the motor 19 is fixedly connected to the middle of the stirring paddle 18. The guide roller 17 limits the gauze body 11, so that the gauze body 11 is fully immersed in the silver ion solution. At the same time, the motor 19 drives the stirring paddle 18 to continuously stir the silver ion solution in the immersion tank 7 to prevent the silver ion solution from forming layers due to long-term operation. A heating system 14 is installed at the upper end of the drying chamber 13. Several feet 6 are equidistantly installed at the lower end of the base 5, with the lower ends of the feet 6 located below the motor 19. A slitting machine 12 is fixedly connected to one end of the base 5, and the slitting machine 12 is located away from the air shaft 3. A rewinding mechanism is installed at the output end of the slitting machine 12. The slitting machine 12 slits the produced silver ion gauze, and the rewinding mechanism rewinds the slitting gauze body 11. Two sets of transition shafts 20 are installed on the inner wall of the drying chamber 13, and three of each set of transition shafts 20 are equidistantly arranged. The two sets of transition shafts 20 are staggered. A guide roller 4 21 is rotatably connected to the inner wall of the drying chamber 13, and the guide roller 4 21 is located between the transition shaft 20 and the output end of the drying chamber 13. The guide roller 4 21 is located below the output end of the drying chamber 13. The transition shafts 20 allow the gauze body 11 to pass around its surface in sequence, increasing the drying time of the impregnated gauze body 11 and ensuring the drying effect. A control panel 8 is fixedly connected to the side of the drying oven 13, and the control panel 8 is far away from the support plate 16. The control panel 8 is used to control and adjust the working status of the drying oven 13.The extrusion mechanism 15 consists of a movable extrusion roller 22, a fixed extrusion roller 23, a mounting plate 24, and locking bolts 25. The mounting plate 24 is fixedly connected to the upper end of the support plate 16, and the fixed extrusion roller 23 is fixedly connected to the side end of the mounting plate 24, with the fixed extrusion roller 23 facing the immersion tank 7. A receiving tray for collecting dripping silver ion solution is installed below the fixed extrusion roller 23, and one end of the receiving tray is inclined downward and extends into the immersion tank 7. An adjustment groove 26 is provided on the surface of the mounting plate 24, and the adjustment groove 26 is located above the fixed extrusion roller 23. The movable extrusion roller 22 is located at the side end of the mounting plate 24 and is connected to the support plate 16. The mounting plate 24 is slidably connected, and the moving extrusion roller 22 is located directly above the fixed extrusion roller 23. The rotating shaft of the moving extrusion roller 22 passes through the adjusting groove 26 and is slidably connected to the adjusting groove 26. The locking bolt 25 is located at the end of the mounting plate 24 away from the moving extrusion roller 22, and the rotating shaft of the moving extrusion roller 22 passes through the middle of the locking bolt 25 and is threadedly connected to the locking bolt 25. This is used to discharge excess silver ion solution from the gauze body 11, shorten the drying time of the gauze body 11, and the distance between the fixed extrusion roller 23 and the moving extrusion roller 22 is adjustable to ensure the liquid content value on the surface of the gauze body 11. The surfaces of the guide roller 1 4, the extrusion mechanism 15, the inner wall of the drying chamber 13, the guide roller 2 9, and the traction mechanism 10 are coated with Teflon. Teflon prevents the silver ion solution from reacting with the metal surface.
[0026] Working principle: In use, the yarn roll 2 containing the yarn body 11 is placed on the air shaft 3, and one end of the yarn body 11 is pulled out so that it passes between the two guide rollers 1 4. Then the yarn body 11 is placed in the impregnation box 7, and after passing around the two guide rollers 3 17, it enters the extrusion mechanism 15 and passes between the fixed extrusion roller 23 and the moving extrusion roller 22. Then the yarn body 11 is put into the drying box 13 and installed by the multi-transition shaft 20. Then, one end of the yarn body 11 is pulled out from the output end of the drying box 13 and passed through the traction mechanism 10. Finally, it is sent to the slitting machine 12 for slitting and winding into a roll. At the same time, the motor 19 drives the stirring paddle 18 in the impregnation box 7 to stir the silver ion solution. The distance between the moving extrusion roller 22 and the fixed extrusion roller 23 is changed by the movement of the moving extrusion roller 22, and the moving extrusion roller 22 is fixed by the locking bolt 25. The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. An integrated immersion drying machine, comprising a base (5), characterized in that, A support plate (16) is fixedly connected to the upper end of the base (5), and the support plate (16) is located at the rear end of the base (5). An air shaft (3), a guide roller (4), an extrusion mechanism (15), a drying box (13), a guide roller (9), and a traction mechanism (10) are installed sequentially on the side end of the support plate (16). The air shaft (3), the guide roller (4), the extrusion mechanism (15), the drying box (13), the guide roller (9), and the traction mechanism (10) are located directly above the base (5). The air shaft (3) is rotatably connected to the support plate (16). There are two guide rollers (4), and the guide rollers (4) are rotatably connected to the support plate (16). The guide rollers (9) are... The output end of the drying box (13) is located on the air shaft (3), the yarn roll (2) is sleeved on the air shaft (3), the outer end of the yarn roll (2) is wound with the yarn body (11), the upper end of the support plate (16) is fixedly connected with the magnetic brake (1), and the bottom of the magnetic brake (1) is in contact with the yarn body (11) at the top of the yarn roll (2), the upper end of the base (5) is fixedly connected with the immersion box (7), and the immersion box (7) is located between the guide roller (4) and the extrusion mechanism (15), the upper end of the drying box (13) is equipped with the heating system (14), and the lower end of the base (5) is equidistantly equipped with several feet (6), and the lower end of the feet (6) is located below the motor (19).
2. The integrated impregnation and drying machine as described in claim 1, characterized in that: Two guide rollers (17) are symmetrically installed on the inner wall of the immersion tank (7), and the two ends of the guide rollers (17) are rotatably connected to the inner wall of the immersion tank (7). An agitator (18) is installed in the middle of the immersion tank (7), and the lower end of the agitator (18) is rotatably connected to the bottom of the inner wall of the immersion tank (7). A motor (19) is fixedly connected to the lower end of the base (5), and the output end of the motor (19) passes through the base (5) and extends into the immersion tank (7). The output end of the motor (19) is fixedly connected to the middle of the agitator (18).
3. The integrated impregnation and drying machine as described in claim 1, characterized in that: One end of the base (5) is fixedly connected to a slitting machine (12), and the slitting machine (12) is far away from the air shaft (3). The output end of the slitting machine (12) is equipped with a rewinding mechanism.
4. The integrated impregnation and drying machine as described in claim 1, characterized in that: The inner wall of the drying box (13) is equipped with two sets of transition shafts (20), and three of each set of transition shafts (20) are provided at equal intervals. The two sets of transition shafts (20) are staggered. The inner wall of the drying box (13) is rotatably connected with a guide roller four (21), and the guide roller four (21) is located between the transition shaft (20) and the output end of the drying box (13). The guide roller four (21) is located below the output end of the drying box (13).
5. The integrated impregnation and drying machine as described in claim 4, characterized in that: The drying oven (13) is fixedly connected to a control panel (8) on its side, and the control panel (8) is far away from the support plate (16).
6. The integrated impregnation and drying machine as described in claim 1, characterized in that: The extrusion mechanism (15) consists of a moving extrusion roller (22), a fixed extrusion roller (23), a mounting plate (24), and locking bolts (25). The mounting plate (24) is fixedly connected to the upper end of the support plate (16), and the fixed extrusion roller (23) is fixedly connected to the side end of the mounting plate (24), with the fixed extrusion roller (23) facing the immersion tank (7). The surface of the mounting plate (24) is provided with an adjustment groove (26), and the adjustment groove (26) is located above the fixed extrusion roller (23). The moving extrusion roller... Roller (22) is located on the side of mounting plate (24) and is slidably connected to mounting plate (24). The moving extrusion roller (22) is located directly above the fixed extrusion roller (23). The rotating shaft of the moving extrusion roller (22) passes through the adjusting groove (26) and is slidably connected to the adjusting groove (26). The locking bolt (25) is located at the end of mounting plate (24) away from the moving extrusion roller (22). The rotating shaft of the moving extrusion roller (22) passes through the middle of the locking bolt (25) and is threadedly connected to the locking bolt (25).
7. The integrated impregnation and drying machine as described in claim 1, characterized in that: The surfaces of the first guide roller (4), the extrusion mechanism (15), the inner wall of the drying box (13), the second guide roller (9), and the traction mechanism (10) are coated with Teflon.