Modularized highway building integrated photovoltaics (BIPV) sound insulation wallboard

By using modularly designed bent columns and connectors, the problem of difficulty in replacing standard frames in existing technologies is solved, enabling rapid disassembly and replacement of the bent frames, reducing maintenance costs, and providing power to highway facilities through photovoltaic power generation, thereby improving the overall efficiency of the system.

CN223481698UActive Publication Date: 2025-10-28JIANGXI DINGYAO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422770376.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-28
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The standard frames of existing BIPV sound barrier panels for highways are not easily replaced individually in the event of an accidental collision, increasing maintenance costs.

Method used

The modular design allows for quick installation and disassembly of the bending frame, and a stable connection between the bending column and the bending frame, through detachable bending columns and bending frame connectors, including connecting plates, internally threaded pipes, threaded rods, annular pressure plates, and rubber pads.

Benefits of technology

The modular design allows the bending frame to be disassembled and replaced independently, reducing maintenance costs and improving maintenance efficiency. It also provides power to highway infrastructure through photovoltaic power generation, achieving efficient energy utilization.

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Abstract

The utility model relates to the technical field of sound insulation wallboards, in particular to a modularized highway building integrated photovoltaics (BIPV) sound insulation wallboard which comprises a base, the top of the base is detachably connected with a plurality of bent stand columns which are arranged at equal intervals in the left-right direction, a detachable bent frame is arranged between every two adjacent bent stand columns in the left-right direction, and a sound insulation screen board and a BIPV photovoltaic panel are installed on the bent frames. A plurality of detachable connecting pieces are arranged on the rear side of the bent stand column and comprise connecting plates, inner threaded pipes are arranged on the front sides of the connecting plates, circular alignment holes allowing the inner threaded pipes to penetrate through are formed in the rear side of the bent frame, threaded rods are in threaded connection with the interiors of the inner threaded pipes, and annular pressing plates are arranged at the positions, close to the front ends, of the outer walls of the threaded rods. According to the modularized highway BIPV sound insulation wallboard, through the modularized design, the bent frame can be independently disassembled and replaced. When a certain module is damaged, only the single module needs to be replaced, the whole structure is not affected, the maintenance cost is remarkably reduced, and the maintenance efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sound insulation wall panel technology, specifically a modular BIPV sound insulation wall panel for highways. Background Technology

[0002] BIPV (Build-Insulated Photovoltaic) sound barrier panels for highways are road infrastructure products that integrate photovoltaic power generation and sound insulation functions. BIPV sound barrier panels embed high-efficiency photovoltaic modules into the sound barrier, generating electricity through solar photovoltaic power, achieving both energy self-sufficiency and environmental protection. While their appearance is similar to traditional sound barrier panels, they offer significant functional advantages, providing efficient sound insulation while simultaneously powering road infrastructure, maximizing the utilization of solar energy resources.

[0003] Patent CN208369513U discloses a highway noise barrier structure with photovoltaic power generation function. A ground beam is fixedly installed on the side of the highway, with its bottom surface secured to the ground by anchor screws. The top of the ground beam has a mounting groove for fitting several standard frames. Photovoltaic power generation modules are fixedly installed on the top of each standard frame, and a noise barrier panel is fixedly installed on the bottom of each standard frame. Several standard frames are sequentially connected and embedded in the mounting groove to form the overall noise barrier structure. The joint between two adjacent standard frames is connected to the ground beam by an inclined tie rod. Insulated support rods extend outward from the bent parts of several standard frames, and transmission lines are installed on these rods. Several photovoltaic power generation modules are electrically connected to the transmission lines, which transmit the electrical energy generated by the photovoltaic power generation modules. This effectively combines the photovoltaic modules and the noise barrier into a single unit, generating electricity while providing sound insulation, thus improving efficiency and economic benefits.

[0004] The existing technology mentioned above combines photovoltaic modules and sound barriers into a single unit, generating electricity while providing sound insulation. Each standard frame is equipped with one photovoltaic module and one sound barrier, achieving modular assembly and facilitating installation. However, the standard frame is fixed to the ground beam by tilting rods and mounting grooves, and one tilting rod fixes two standard frames. When a standard frame is accidentally damaged, it is not easy to replace it individually, increasing the later maintenance costs. In view of this, we propose a modular highway BIPV sound barrier panel. Utility Model Content

[0005] The purpose of this invention is to provide modular BIPV sound insulation wall panels for highways to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A modular highway BIPV sound barrier panel includes a base for supporting the entire sound barrier panel structure. Multiple bent columns arranged equidistantly on the top of the base are detachably connected. A detachable bent frame is provided between two adjacent bent columns, connecting to the bent columns to form the main frame of the sound barrier panel. Soundproof panels and BIPV photovoltaic panels are installed on the bent frame. The BIPV photovoltaic panels are located above the soundproof panels. The soundproof panels effectively isolate and absorb highway noise, while the BIPV photovoltaic panels generate electricity by absorbing solar energy to power road infrastructure.

[0008] BIPV photovoltaic panels consist of multiple photovoltaic cells, which typically use semiconductor materials such as silicon. When sunlight shines on the surface of a photovoltaic cell, light particles are absorbed by the semiconductor material, thereby exciting electrons within the semiconductor material and generating electron-hole pairs. Electrons are negatively charged, and holes are positively charged. Their separation and movement form an electric current. The separated electrons and holes are then gathered at the two poles of the photovoltaic cell by an internal electric field. These poles are connected by wires to form a circuit. When an external load is connected to the circuit, the current in the photovoltaic cell flows, thus outputting electrical energy. This current is direct current (DC), which can be converted to alternating current (AC) by an inverter for power supply or feedback to the grid. BIPV photovoltaic panels are integrated into the structure of highway sound barrier panels, and the electricity they generate can be supplied locally to highway facilities such as streetlights, monitoring equipment, and traffic lights, or transmitted to the grid through transmission lines, achieving efficient utilization of electrical energy.

[0009] The rear side of the bent column is provided with multiple detachable connectors to connect the bent column and the bent frame. The connectors are designed to facilitate quick installation and disassembly, improving maintenance efficiency. One side of the bent frame is connected to the bent column through at least two connectors.

[0010] The connector includes a connecting plate, with an internally threaded tube on the front side near the outer end of the connecting plate. A circular alignment hole is provided on the rear side of the bending frame for the internally threaded tube to pass through. A threaded rod is internally threaded into the internally threaded tube. An annular pressure plate is provided on the outer wall of the threaded rod near the front end. A rubber pad is provided on the rear side of the annular pressure plate. The rear side of the rubber pad abuts against the front side of the bending frame to improve the stability after connection.

[0011] Preferably, the top of the base is provided with a strip-shaped positioning groove, and the bottom end of the bent column is inserted into the strip-shaped positioning groove to provide vertical support and facilitate the installation of the bent column.

[0012] Preferably, the base has multiple mounting holes a arranged equidistantly on the top and near the front, and multiple mounting holes a arranged equidistantly on the top and near the rear, for fixing to the ground with bolts to improve stability.

[0013] Preferably, mounting wing plates are provided on both the front and rear sides of the bent column and near the bottom. The top of the mounting wing plate is provided with a mounting hole b. A first bolt is connected in the mounting hole b. The first bolt is threaded to the top of the base to ensure the stability of the bent column.

[0014] Preferably, the bottom of both the front and rear sides of the bending frame is provided with strip-shaped base plates, the bottom of which fits against the top of the base to improve the fit with the base. Handles are provided on the front side of the bending frame near the left and right sides to facilitate the movement of the bending frame by the staff and to facilitate the installation and disassembly of the bending frame.

[0015] Preferably, the connecting plate has two mounting holes c on its rear side, and a second bolt is connected in the mounting holes c. The second bolt is threaded to the rear side of the bent column, which facilitates the disassembly and assembly of the connecting plate by the workers. This allows the workers to remove the unused connecting parts on the outermost bent column, thus avoiding the safety hazards caused by protruding connecting parts.

[0016] Preferably, the front end of the threaded rod is provided with a knob, and the outer wall of the knob is provided with anti-slip texture to facilitate the operator to rotate the threaded rod.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. This modular BIPV sound insulation wall panel for highways features a modular design that allows the bending frame to be disassembled and replaced independently. When a module is damaged, only that single module needs to be replaced without affecting the overall structure, significantly reducing maintenance costs and improving maintenance efficiency.

[0019] 2. This modular highway BIPV sound barrier panel, with BIPV photovoltaic panels integrated into the sound barrier, not only achieves sound insulation but also effectively utilizes solar energy through photovoltaic power generation. This dual-function design improves the overall efficiency of the system, converting solar energy into electricity to power highway infrastructure such as streetlights, monitoring equipment, and traffic lights, or feeding the electricity back into the grid, achieving efficient energy utilization.

[0020] 3. This modular highway BIPV sound insulation wall panel is designed with multiple detachable connectors, including connecting plates, internally threaded pipes, threaded rods, annular pressure plates, and rubber pads, making the connection between the bent columns and the bent frame more stable and easier to operate. The threaded rod has a non-slip knob at the front end, which allows workers to quickly rotate and operate the system, improving the efficiency of system installation and disassembly, and reducing construction time and labor costs.

[0021] 4. This modular highway BIPV sound insulation wall panel features a rationally designed connector, avoiding potential safety hazards caused by protruding connectors. The connecting plate is securely connected to the bent column via mounting holes and a second bolt. The detachable design allows unused connectors to be removed, reducing the risks associated with redundant parts and improving safety. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall first-view structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the overall second-view structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the assembly structure of the base and the bent column in this utility model;

[0025] Figure 4 This is a schematic diagram of the bent frame structure in this utility model;

[0026] Figure 5 This is a schematic diagram of the assembly structure of the bent column, connector and bent frame in this utility model;

[0027] Figure 6 This is a schematic diagram of the connector structure in this utility model;

[0028] In the diagram: 1. Base; 10. Strip positioning groove; 11. Mounting hole a; 2. Bending column; 20. Mounting wing plate; 200. Mounting hole b; 3. Bending frame; 30. Circular alignment hole; 31. Strip base plate; 32. Handle; 4. Sound insulation panel; 5. BIPV photovoltaic panel; 6. Connector; 60. Connecting plate; 600. Mounting hole c; 61. Internally threaded pipe; 62. Threaded rod; 63. Annular pressure plate; 64. Rubber pad; 65. Knob; 7. First bolt; 8. Second bolt. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0031] Please see Figures 1-6 This utility model provides a technical solution:

[0032] The modular highway BIPV sound barrier wall panel includes a base 1 for supporting the entire sound barrier wall panel structure. The top of the base 1 is detachably connected to multiple bent columns 2 arranged equidistantly on the left and right. A detachable bent frame 3 is provided between two adjacent bent columns 2 on the left and right sides and is connected to the bent columns 2 to form the main frame of the sound barrier wall panel. A sound barrier panel 4 and a BIPV photovoltaic panel 5 are installed on the bent frame 3. The BIPV photovoltaic panel 5 is located above the sound barrier panel 4. The sound barrier panel 4 is used to effectively isolate and absorb highway noise. The BIPV photovoltaic panel 5 generates photovoltaic power by absorbing solar energy to power road facilities.

[0033] The BIPV photovoltaic panel 5 is composed of multiple photovoltaic cells, which typically use semiconductor materials such as silicon. When sunlight shines on the surface of the photovoltaic cell, light particles are absorbed by the semiconductor material, thereby exciting electrons inside the semiconductor material and generating electron-hole pairs. Electrons are negatively charged and holes are positively charged. Their separation and movement form an electric current. The electrons and holes separated by the built-in electric field are gathered at the two poles of the photovoltaic cell. These poles are connected by wires to form a circuit. When an external load is connected to the circuit, the current in the photovoltaic cell flows, thereby realizing the output of electrical energy. This current is direct current, which can be converted into alternating current by an inverter for power supply or feedback to the grid. The BIPV photovoltaic panel 5 is integrated into the structure of the highway sound barrier panel. The electrical energy it generates can be supplied locally to facilities along the highway, such as street lights, monitoring equipment, and traffic lights, or transmitted to the grid through transmission lines, realizing the efficient use of electrical energy.

[0034] The rear side of the bent column 2 is provided with multiple detachable connectors 6 to connect the bent column 2 and the bent frame 3. The connectors 6 are designed to facilitate quick installation and disassembly, improving maintenance efficiency. One side of the bent frame 3 is connected to the bent column 2 through at least two connectors 6.

[0035] The connector 6 includes a connecting plate 60. The front side of the connecting plate 60 and near the outer end is provided with an internally threaded tube 61. The rear side of the bending frame 3 is provided with a circular alignment hole 30 for the internally threaded tube 61 to pass through. The internally threaded tube 61 is internally threaded to a threaded rod 62. The outer wall of the threaded rod 62 and near the front end is provided with an annular pressure plate 63. The rear side of the annular pressure plate 63 is provided with a rubber pad 64. The rear side of the rubber pad 64 abuts against the front side of the bending frame 3 to improve the stability after connection.

[0036] In this embodiment, a strip-shaped positioning groove 10 is provided on the top of the base 1, and the bottom end of the bent column 2 is inserted into the strip-shaped positioning groove 10 to provide vertical support and facilitate the installation of the bent column 2.

[0037] Specifically, the top of the base 1 and near the front side are provided with multiple mounting holes a11 arranged equidistantly from left to right, and the top of the base 1 and near the rear side are also provided with multiple mounting holes a11 arranged equidistantly from left to right, for fixing to the ground with bolts to improve stability.

[0038] Furthermore, mounting wing plates 20 are provided on both the front and rear sides of the bent column 2 and near the bottom. The top of the mounting wing plate 20 is provided with a mounting hole b200. A first bolt 7 is connected in the mounting hole b200. The first bolt 7 is threaded to the top of the base 1 to ensure that the bent column 2 is stable.

[0039] Furthermore, the bottom of both the front and rear sides of the bending frame 3 is provided with strip base plates 31. The bottom of the strip base plates 31 fits against the top of the base 1, improving the fit with the base 1. Handles 32 are provided on the front side of the bending frame 3 and near the left and right sides, making it convenient for workers to move the bending frame 3 back and forth, and facilitating the installation and disassembly of the bending frame 3.

[0040] Furthermore, two mounting holes c600 are provided on the rear side of the connecting plate 60. A second bolt 8 is connected in the mounting hole c600. The second bolt 8 is threaded to the rear side of the bent column 2, which facilitates the disassembly and assembly of the connecting plate 60 by the staff. This allows the staff to remove the unused connecting parts 6 on the outermost bent column 2, thus avoiding the safety hazards caused by the protruding connecting parts 6.

[0041] Furthermore, the front end of the threaded rod 62 is provided with a knob 65, and the outer wall of the knob 65 is provided with anti-slip texture to facilitate the operator to rotate the threaded rod 62.

[0042] In this embodiment, the modular highway BIPV sound insulation wall panel is used by selecting the edge area of ​​the highway to be installed, ensuring the foundation is flat and firm. The base 1 is installed on the ground at the designed position, and bolted to the base surface through the mounting holes a11 to improve stability. The bottom end of the bent column 2 is inserted into the strip positioning groove 10. The mounting wing plate 20 is fastened to the top of the base 1 through the mounting holes b200 and the first bolt 7 to ensure the stability of the bent column 2. The bent frame 3 is installed between two adjacent bent columns 2 to form the main frame of the sound insulation wall panel. The bent frame 3 has a pre-drilled circular alignment hole 30 for the internal threaded tube 61 to pass through. The internal threaded tube 61 of the connector 6 is passed through the circular alignment hole 30, and the internal threaded tube 61 is connected to the threaded rod 62, and fixed with an annular pressure plate 63 and a rubber pad 64 to improve the stability after connection. The sound barrier panel 4 is used to effectively isolate and absorb highway noise, and the BIPV photovoltaic panel 5 is used to absorb solar energy for photovoltaic power generation to power road facilities. When a module needs to be replaced, the corresponding threaded rod 62 is removed first, and then the single damaged bent frame 3 is replaced to avoid disassembling the entire structure and reduce maintenance costs. When a bent column 2 is found to be damaged, the damaged bent column 2 can be pulled out of the strip positioning groove 10 by removing the first bolt 7 of the mounting wing plate 20, replacing it with a new bent column 2, and then tightening the mounting wing plate 20 to ensure stability. During maintenance, ensure that all operations are performed after the power is cut off to ensure the safety of the staff. Through the above steps, the installation and use of modular highway BIPV sound barrier panels can be realized. This system not only provides reliable sound insulation but also provides power to road facilities through the photovoltaic power generation system, achieving efficient and environmentally friendly energy utilization.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A modular BIPV sound insulation wall panel for highways, comprising a base (1), characterized in that: The top of the base (1) is detachably connected to a plurality of bent columns (2) arranged equidistantly on the left and right sides. A detachable bent frame (3) is provided between two adjacent bent columns (2). A soundproof panel (4) and a BIPV photovoltaic panel (5) are installed on the bent frame (3). The BIPV photovoltaic panel (5) is located above the soundproof panel (4). A plurality of detachable connectors (6) are provided on the rear side of the bent columns (2). The connectors (6) include connecting plates (60). The connecting plate (60) has an internally threaded tube (61) on its front side and near its outer end. The bending frame (3) has a circular alignment hole (30) on its rear side for the internally threaded tube (61) to pass through. The internally threaded tube (61) is internally threaded with a threaded rod (62). The outer wall of the threaded rod (62) and near its front end have an annular pressure plate (63). The rear side of the annular pressure plate (63) has a rubber pad (64). The rear side of the rubber pad (64) abuts against the front side of the bending frame (3).

2. The modular highway BIPV sound insulation wall panel according to claim 1, characterized in that: The top of the base (1) is provided with a strip positioning groove (10), and the bottom end of the bent column (2) is inserted into the strip positioning groove (10).

3. The modular highway BIPV sound insulation wall panel according to claim 1, characterized in that: The base (1) has multiple mounting holes a (11) arranged equidistantly on the left and right sides at the top and near the front side, and the base (1) also has multiple mounting holes a (11) arranged equidistantly on the left and right sides at the top and near the rear side.

4. The modular highway BIPV sound insulation wall panel according to claim 1, characterized in that: Mounting wing plates (20) are provided on both the front and rear sides and near the bottom of the bent column (2). Mounting wing plates (20) have mounting holes b (200) at the top. A first bolt (7) is connected in the mounting hole b (200). The first bolt (7) is threaded to the top of the base (1).

5. The modular highway BIPV sound insulation wall panel according to claim 1, characterized in that: The bottom of the front and rear sides of the bent frame (3) is provided with strip base plates (31), the bottom of the strip base plates (31) is in contact with the top of the base (1), and handles (32) are provided on the front side of the bent frame (3) and near the left and right sides.

6. The modular highway BIPV sound insulation wall panel according to claim 1, characterized in that: The connecting plate (60) has two mounting holes c (600) on its rear side. A second bolt (8) is connected in the mounting hole c (600). The second bolt (8) is threaded to the rear side of the bent column (2).

7. The modular highway BIPV sound insulation wall panel according to claim 1, characterized in that: The threaded rod (62) has a knob (65) at its front end, and the outer wall of the knob (65) has anti-slip texture.

Citation Information

Patent Citations

  • Highway sound insulating barrier structure with photovoltaic power generation function

    CN208369513U