Cost-reducing portable transmission shaft assembly

By designing a detachable universal joint housing structure and rolling elements, the problem of complicated drive shaft assembly assembly was solved, enabling convenient assembly and efficient maintenance.

CN223483210UActive Publication Date: 2025-10-28GSP AUTOMOTIVE GRP WENZHOU
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Patent Information

Application Number
CN202520025491.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-10-28
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Currently, the intermediate shaft and star-shaped sleeve of the automotive driveshaft assembly are separate structures, which makes assembly more complicated.

Method used

Design a universal joint comprising detachably connected first and second housings, combined with a drive shaft assembly incorporating slots, channels, and rolling elements, connected by fasteners, to facilitate the assembly of the intermediate shaft and the star-shaped sleeve.

Benefits of technology

It greatly improves the assembly efficiency and convenience of the drive shaft assembly, and provides convenience for subsequent maintenance and repair work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cost-reducing portable transmission shaft assembly. The problem that a retainer ring of an existing transmission shaft assembly is arranged in a ball cage, and accidental damage to the ball cage and peripheral components is possibly caused due to the fact that a rough mode needs to be adopted in the dismounting process is mainly solved. According to the cost-reducing convenient transmission shaft assembly, the maintenance time can be remarkably shortened through the quick-release structure, quick replacement of parts is achieved through the optimized design and the precise technology, complexity and risks in traditional disassembly are avoided, the economic burden of a vehicle owner is relieved, and the maintenance service becomes more efficient, convenient and reliable.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts, specifically to a cost-reducing and convenient drive shaft assembly. Background Technology

[0002] As the most widely used vehicle for transmission shafts, automobiles rely on their transmission shaft assemblies to seamlessly transmit power from the transmission to the tires, enabling the car to move and ensuring smooth vehicle operation. However, current automotive transmission shaft systems generally face the challenge of high manufacturing costs.

[0003] The intermediate shaft and star-shaped sleeve of a conventional drive shaft assembly are separate structures, which makes assembly more complicated. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides a cost-effective and convenient transmission shaft assembly, which mainly solves the problem that the intermediate shaft and star sleeve of the current transmission shaft assembly are separate structures, making assembly more troublesome.

[0005] The technical solution of this utility model is as follows:

[0006] A cost-effective and convenient drive shaft assembly includes an intermediate shaft, one end of which is connected to a first universal joint, and the other end of which is connected to a second universal joint. The first universal joint includes a housing, which comprises a detachably connected first housing and a second housing, and further includes...

[0007] An opening groove is provided in the axial direction of the second housing, and the opening groove is exposed when the first housing is removed;

[0008] The channel is located inside the second housing and has a structure that is wider at one end and narrower at the other, with the wider end facing the opening slot.

[0009] A star-shaped sleeve, integrally formed with the intermediate shaft, is disposed within the second housing;

[0010] A retainer is disposed between the star-shaped sleeve and the second housing, and the retainer is provided with a rolling element that cooperates with the star-shaped sleeve and the groove.

[0011] The rolling element is a steel ball.

[0012] The first housing and the second housing are connected by fasteners.

[0013] The second housing includes a threaded hole, and the first housing has a mounting hole opposite to the threaded hole. The fastener is a screw, which passes through the mounting hole and connects to the threaded hole.

[0014] The first housing has a recessed groove communicating with the mounting hole. The screw includes a cap and a shank. The cap is located in the recessed groove, and the shank is threadedly connected to the threaded hole.

[0015] It also includes a dust cover, one end of which is connected to the second housing and the other end of which is connected to the intermediate shaft.

[0016] The inner wall of the second housing has six channels.

[0017] The beneficial effects of this utility model are: This utility model provides a cost-reducing and convenient drive shaft assembly. This design greatly improves the assembly efficiency and convenience of the drive shaft assembly, and provides great convenience for subsequent maintenance and repair work. Attached Figure Description

[0018] Figure 1 It is a cross-sectional schematic diagram of an embodiment of the utility model.

[0019] Figure 2 for Figure 1 Enlarged schematic diagram of point A in the middle. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings: As shown in the figures, a cost-effective and convenient transmission shaft assembly includes an intermediate shaft 1, one end of which is connected to a first universal joint 2, and the other end of which is connected to a second universal joint 3. The first universal joint includes a housing, which includes a first housing 41 and a second housing 42 that are detachably connected, and also includes an opening groove 420 located axially in the second housing, which is exposed when the first housing is removed; a channel 411 located inside the second housing, which has a structure that is wider at one end and narrower at the other end, with the wider end facing the opening groove; a star-shaped sleeve 11 integrally formed with the intermediate shaft and located inside the second housing; and a retainer 5 located between the star-shaped sleeve and the second housing, wherein the retainer is provided with a rolling element 51 that cooperates with the star-shaped sleeve and the channel. The housing has a channel with a wider end and a narrower end. The wider end faces the side where the first housing is located, which is the side where the opening slot is located after the first housing is removed. The intermediate shaft is inserted from the opening slot side during installation for easy assembly. After insertion, the first housing is installed, which also serves as a limit to prevent it from coming out. At the same time, the intermediate shaft and the star-shaped sleeve are integrated for easy assembly.

[0021] In this embodiment, as shown in the figure, the rolling element is a steel ball.

[0022] In this embodiment, as shown in the figure, the first housing and the second housing are connected by fasteners. They can be connected using screws or other mounting methods.

[0023] In this embodiment, as shown in the figure, the second housing includes a threaded hole 422, and the first housing has a mounting hole opposite to the threaded hole. The fastener is a screw 414, which passes through the mounting hole and connects to the threaded hole. Disassembly and assembly are achieved using screws, making installation relatively convenient.

[0024] In this embodiment, as shown in the figure, the first housing is provided with a recess 412 communicating with the mounting hole. The screw includes a head and a shank. The head is disposed in the recess, and the shank is threadedly connected to the threaded hole. Furthermore, after installation, the screw will not protrude outside the housing, i.e., it is disposed within the recess, resulting in a more compact overall structure.

[0025] In this embodiment, as shown in the figure, a dust cover 6 is also included. One end of the dust cover is connected to the second housing, and the other end is connected to the intermediate shaft. This prevents foreign objects from entering the housing.

[0026] In this embodiment, as shown in the figure, the inner wall of the second housing is provided with six channels.

[0027] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] The embodiments described with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. The embodiments should not be considered as limitations on the present invention, but any improvements made based on the spirit of the present invention should be within the protection scope of the present invention.

Claims

1. A cost-effective and convenient drive shaft assembly, comprising an intermediate shaft (1), one end of which is connected to a first universal joint (2), and the other end of which is connected to a second universal joint (3), wherein the first universal joint includes a housing, characterized in that: The housing includes a detachably connected first housing (41) and second housing (42), and also includes An opening groove (420) is provided in the axial direction of the second housing, and the opening groove is exposed when the first housing is removed; The channel (411) is provided in the second housing and has a structure that is wider at one end and narrower at the other end, with the wider end facing the opening slot. A star-shaped sleeve (11) is integrally formed with the intermediate shaft and is disposed inside the second housing; A retainer (5) is disposed between the star-shaped sleeve and the second housing, and the retainer is provided with a rolling element (51) that cooperates with the star-shaped sleeve and the groove.

2. The cost-reducing and convenient drive shaft assembly according to claim 1, characterized in that: The rolling element is a steel ball.

3. The cost-reducing and convenient drive shaft assembly according to claim 1, characterized in that: The first housing and the second housing are connected by fasteners.

4. A cost-reducing and convenient drive shaft assembly according to claim 3, characterized in that: The second housing includes a threaded hole (422), and the first housing has a mounting hole opposite to the threaded hole. The fastener is a screw (414), which passes through the mounting hole and connects to the threaded hole.

5. A cost-reducing and convenient drive shaft assembly according to claim 4, characterized in that: The first housing is provided with a recess (412) communicating with the mounting hole. The screw includes a cap and a shank. The cap is located in the recess, and the shank is threadedly connected to the threaded hole.

6. A cost-reducing and convenient drive shaft assembly according to claim 4, characterized in that: It also includes a dust cover (6), one end of which is connected to the second housing and the other end of which is connected to the intermediate shaft.

7. A cost-reducing and convenient drive shaft assembly according to claim 5, characterized in that: The inner wall of the second housing has six channels.