Bearing lubricating structure and vulcanizing machine thereof

By designing grease grooves and one-way valve structures in the bearings of the tire vulcanizing machine, the problem of insufficient lubrication of the bearings under high and low pressure environments is solved, achieving effective lubrication of the bearings, extending their service life and improving the efficiency of the vulcanizing machine.

CN223483946UActive Publication Date: 2025-10-28HIMILE CNC MASCH TOOL (SHANDONG) CO LTD
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Patent Information

Application Number
CN202423254815.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-10-28
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

The bearings of existing tire vulcanizing machines lack grease protection during the periodic switching between high and low pressure environments, which leads to a shortened bearing life and affects the normal operation of the vulcanizing machine.

Method used

A bearing lubrication structure was designed, including a grease injection groove, a grease injection channel, and a one-way valve. Grease is injected into the bearing through the grease injection groove and the grease injection channel, and the one-way valve is used to prevent the grease from flowing back, thus ensuring that the bearing is effectively lubricated.

Benefits of technology

Effective lubrication of bearings was achieved under high temperature and high pressure conditions, extending bearing service life, improving the utilization rate of vulcanizing machines and tire vulcanization efficiency, and the modification period was short with minimal impact on production.

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Abstract

The utility model provides a bearing lubricating structure and a vulcanizing machine thereof, and belongs to the technical field of tire vulcanization process production equipment. The ring seat is provided with a central through hole in the axial direction; the supporting cylinder is provided with a central through hole in the axial direction; a drum; the bearing is arranged between the rotary drum and the ring seat; the pressing block is arranged on the upper portion of the ring seat, and the pressing block is arranged on the outer side of the rotary drum in a sleeving mode; the baffle is arranged between the bearing and the pressing block, the baffle is arranged on the outer ring fixing side of the bearing in a pressing mode, and a grease injection groove is formed in the end, close to the bearing, of the baffle; the grease injection channel is arranged in the ring seat, and an outlet of the grease injection channel communicates with the grease injection groove; by means of the grease injection groove formed in the baffle, lubricating grease can be injected into the bearing in the high-temperature and high-pressure environment, and the lubricating and protecting effects of the lubricating grease on the bearing are enhanced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of tire vulcanization process production equipment, specifically relating to a bearing lubrication structure and its vulcanizing machine. Background Technology

[0002] Existing technologies provide tire vulcanizing machines centered around various electric vulcanizing devices. When tire vulcanization is required, an external medium source supplies pressurized medium to the vulcanizing bladder of the tire vulcanizing machine, causing the bladder to expand and squeeze the tire from the inside, resulting in a high-pressure state within the bladder cavity. Electricity is used to heat and ventilate the medium (such as a gaseous medium like nitrogen) within the vulcanizing bladder. The tire vulcanizing machine is also equipped with a fan and impeller agitator, driven by a rotating device such as an electric motor to agitate the medium, ensuring its flow and uniform heat distribution, thus providing the heat required for vulcanization. After the tire vulcanization process is complete, the medium is removed from the vulcanizing bladder, causing it to shrink and the cavity to be under low pressure.

[0003] A bearing chamber is provided between the component used to drive the rotation of the agitator and the ring seat. The upper part of the bearing chamber is isolated from the inner cavity of the capsule by a seal. As the vulcanizing machine runs and stops, the bearing chamber experiences periodic changes in high and low pressure environments. This results in a lack of grease inside the bearing, which means that the bearing lacks the protective effect of grease during operation and will greatly shorten the service life of the bearing. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a bearing lubrication structure and its vulcanizing machine.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] On the one hand, this utility model provides a bearing lubrication structure, including a central rod, which is vertically arranged and can move along its axial direction;

[0007] A ring seat having a central through hole in the axial direction;

[0008] A support cylinder, the upper part of which is fixed to the lower part of the ring seat in the axial direction, the support cylinder having a central through hole in the axial direction;

[0009] A rotating cylinder, the upper part of which is rotatably disposed in the central through hole of the ring seat and extends through the upper part of the ring seat;

[0010] A bearing is disposed between the rotating cylinder and the ring seat;

[0011] A clamping block is disposed on the upper part of the ring seat and sleeved on the outside of the rotating cylinder;

[0012] A baffle is disposed between the bearing and the clamping block, and the baffle is pressed against the outer ring fixing side of the bearing. A grease injection groove is provided at one end of the baffle near the bearing.

[0013] The grease injection channel is located within the ring seat, and its outlet is connected to the grease injection groove.

[0014] Furthermore, it also includes a grease injection component, which is partially disposed on the ring seat and has a grease injection inlet.

[0015] Furthermore, the grease injection groove includes a radial groove and a centripetal groove, which are connected to each other.

[0016] Furthermore, the radial groove is provided at one end of the baffle near the bearing, and the radial groove is configured as an annular groove surrounding the baffle.

[0017] Furthermore, the centripetal groove is disposed axially below the radial groove, and a plurality of the centripetal grooves are distributed around the baffle.

[0018] Furthermore, the grease injection component includes an adapter, a one-way valve, and an oil cup. The adapter is disposed on the ring seat. The two ends of the one-way valve are respectively connected to the adapter and the oil cup. The end of the oil cup away from the one-way valve is configured as a grease injection inlet for injecting lubricating grease. The end of the adapter away from the one-way valve is connected to the inlet of the grease injection channel. The outlet of the grease injection channel is connected to the radial groove.

[0019] Furthermore, the grease injection channel is configured as a straight through hole; or, the grease injection channel is provided with a bend.

[0020] On the other hand, this utility model also provides a vulcanizing machine, which includes the above-mentioned bearing lubrication structure.

[0021] Furthermore, the vulcanizing machine also includes a first sealing part and a second sealing part, the first sealing part being disposed between the pressing block and the baffle; the second sealing part being disposed between the upper part of the support cylinder and the rotating cylinder, isolating the bearing from the gap between the support cylinder and the rotating cylinder; and / or, the vulcanizing machine includes a third sealing part, the third sealing part being disposed on the upper part of the pressing block and near the rotating cylinder.

[0022] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0023] 1. This utility model utilizes a grease injection groove on the baffle to inject grease into the bearing under high temperature and high pressure, which enhances the lubrication and protection of the bearing, further extends the service life of the bearing, and improves the utilization rate of the vulcanizing machine and the vulcanization efficiency of the tire.

[0024] 2. This utility model uses a one-way valve for grease injection, which can efficiently inject grease into the bearing, effectively prevent the reverse loss of grease, and further improve the grease injection efficiency.

[0025] 3. The modification period of this utility model is short, the impact on normal production is small, and its applicability is strong. Attached Figure Description

[0026] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0027] Figure 1 This is a cross-sectional view of a tire vulcanizing machine according to an embodiment of this disclosure;

[0028] Figure 2 for Figure 1 A partial magnified view of the vulcanizing machine;

[0029] Figure 3 A partially enlarged view of a tire vulcanizing machine according to another embodiment;

[0030] Figure 4 This is a sectional view of the baffle;

[0031] Figure 5 This is a bottom-view axonometric view of the baffle.

[0032] Explanation of reference numerals in the attached figures:

[0033] 1-Ring seat, 2-Support cylinder, 3-Rotating cylinder, 4-Clamping block, 5-Baffle, 6-Center rod, 7-Grease injection groove, 71-Radial groove, 72-Centripetal groove, 8-Bearing, 9-Grease injection channel, 10-First sealing part, 11-Second sealing part, 12-Third sealing part, 13-Heating assembly, 14-Agitating assembly, 15-Capsule inner cavity, 16-Vulcanizing device, 17-Adapter, 18-One-way valve, 19-Oil cup. Detailed Implementation

[0034] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0035] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0038] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0039] Please refer to Figures 1-3This utility model provides an embodiment of a bearing lubrication structure, including a center rod 6, an annular seat 1, a support cylinder 2, a rotating cylinder 3, a bearing 8, a clamping block 4, a baffle 5, a grease injection groove 7, and a grease injection channel 9. The center rod 6 is vertically arranged. The annular seat 1 has a central through hole in the axial direction and is configured as a stepped cylindrical structure. The upper part of the support cylinder 2 is fixed to the lower part of the annular seat 1 in the axial direction. The support cylinder 2 has a central through hole for the center rod 6 to pass through. The rotating cylinder 3 is at least partially disposed in the central through hole of the support cylinder 2 and the annular seat 1. The upper part of the rotating cylinder 3 is rotatably disposed in the central through hole of the annular seat 1 and extends through the annular seat 1. At the upper part of seat 1, bearing 8 is disposed between rotating cylinder 3 and ring seat 1. The bearing 8 is disposed in a way that allows rotating cylinder 3 to rotate relative to ring seat 1. Clamping block 4 is disposed on ring seat 1 and sleeved on the outside of rotating cylinder 3. The lower end face of clamping block 4 abuts against ring seat 1 and baffle 5. Baffle 5 is disposed between bearing 8 and clamping block 4. Baffle 5 is pressed against the upper end face of bearing 8. A grease injection groove 7 is provided at the end of baffle 5 near bearing 8. Grease enters bearing 8 through grease injection groove 7 to lubricate bearing 8. Grease injection channel 9 is disposed on ring seat 1 and communicates with grease injection groove 7 for injecting grease into grease injection groove 7.

[0040] Furthermore, in this embodiment, referring to Figures 2-5 The grease injection groove 7 is located on the lower end face of the baffle 5 near the bearing 8. The grease injection groove 7 includes a radial groove 71 and a radial groove 72. The radial groove 71 is configured as an annular groove surrounding the baffle 5. Several radial grooves 72 are configured to surround the lower end face of the baffle 5. The annular groove is located above the radial groove 72 along its axial direction. The radial groove 72 is configured as a groove opened in the radial direction from the inner ring of the annular groove towards the center. The annular groove and the radial groove 72 are interconnected. Part of the radial groove 72 is located on the outer ring of the bearing 8 in the radial direction and extends to the top of the bearing 8 balls. The grease can flow into the bearing 8 balls through the radial groove 72.

[0041] In this embodiment, further referring to Figures 1-3 The grease injection channel 9 is located within the ring seat 1, and its outlet is connected to the grease injection groove 7. The grease injection components are mounted on the ring seat 1 and include an adapter 17, a one-way valve 18, and an oil cup 19. The adapter 17 is mounted on the ring seat 1. Both ends of the one-way valve 18 are connected to the adapter 17 and the oil cup 19, respectively. The end of the oil cup 19 furthest from the one-way valve 18 is designated as the grease inlet for injecting grease. The end of the adapter 17 furthest from the one-way valve 18 is connected to the inlet of the grease injection channel 9. The adapter 17 connects the grease injection channel 9 and the one-way valve 18, allowing the one-way valve 18 to inject grease along the grease injection channel 9, effectively preventing backflow of grease. The oil cup 19 stores a small amount of grease.

[0042] Furthermore, the grease injection channel 9 is configured as a straight through hole, and the adapter 17 and the grease injection groove 7 are directly connected through the grease injection channel 9. The grease travels the shortest distance in the grease injection channel 9 and can be injected into the bearing 8 in a shorter time. In other embodiments, the grease injection channel 9 is provided with a bend, so that the grease can be injected into the bearing 8.

[0043] Grease injection process: Grease is injected from oil cup 19 into check valve 18. Check valve 18 injects grease into grease injection channel 9 through adapter 17. The grease enters radial groove 71 through grease injection channel 9, then enters radial groove 72, and enters the upper end face of bearing 8 from radial groove 72, and then flows into the interior of bearing ball 8 to achieve the effect of lubricating bearing 8.

[0044] In this embodiment, refer to Figure 2 and Figure 3 This utility model also includes a first sealing part 10, a second sealing part 11, and a third sealing part 12. The first sealing part 10 is disposed between the pressing block 4 and the baffle 5 to prevent gas and impurities from entering the bearing 8. The third sealing part 12 is disposed on the upper part of the pressing block 4 and near the rotating cylinder 3 to prevent impurities in the capsule cavity 15 from entering the bearing 8. The second sealing part 11 is disposed between the upper part of the support cylinder 2 and the rotating cylinder 3 to isolate the bearing 8 from the gap between the support cylinder 2 and the rotating cylinder 3. The third sealing element 12, the first sealing element 10, and the second sealing element 11 are arranged sequentially from top to bottom in the axial direction of the central rod 6.

[0045] Reference Figure 1 Furthermore, it also includes a vulcanizing device 16, which includes an upper clamping assembly, a lower clamping assembly, and a vulcanizing capsule. The upper clamping assembly and the lower clamping assembly clamp the upper and lower edges of the vulcanizing capsule, respectively. The lower clamping assembly of the vulcanizing device 16 is fixed to the ring seat 1, preferably on the outside of the ring seat 1, and the upper clamping assembly is fixed to the upper part of the central rod 6 at the top of the vulcanizing device 16. Driving the central rod 6 to rise and fall can cause the vulcanizing capsule to close or expand.

[0046] In this embodiment, refer to Figure 1 This invention also includes a heating assembly 13, a stirring assembly 14, and a capsule cavity 15. The upper clamping assembly, lower clamping assembly, and the upper part of the vulcanizing capsule and the ring seat 1 of the vulcanizing device 16 together define the hollow capsule cavity 15. The heating assembly 13 and the stirring assembly 14 are disposed in the capsule cavity 15 of the vulcanizing device 16. The heating assembly 13 can heat the medium inside the capsule; the heating assembly 13 can be a coil-shaped heating source or a rod-shaped heating source. The stirring assembly 14 agitates the medium inside the capsule cavity 15 to improve the uniformity of the temperature field inside the capsule cavity 15.

[0047] More specifically, the vulcanizing machine also includes a vulcanizing mold, which is openable and closable and located outside the vulcanizing bladder, together with the vulcanizing bladder defining the vulcanizing chamber for vulcanizing the tire. The vulcanizing mold may also be equipped with an external heat source, such as an electric heating element. When the tire to be vulcanized is placed in the vulcanizing chamber, heat is transferred from the inside and outside by the vulcanizing mold and the vulcanizing bladder, respectively, to complete the vulcanization of the tire.

[0048] The above description is merely a specific embodiment of this disclosure, enabling those skilled in the art to understand or implement it. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this disclosure. Therefore, this disclosure is not to be limited to the embodiments described herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A bearing lubrication structure, characterized in that, include: A central rod (6) is vertically arranged and can move along its axial direction; Ring seat (1), the ring seat (1) having a central through hole in the axial direction; Support cylinder (2), the upper part of which is fixed to the lower part of the ring seat (1) in the axial direction, the support cylinder (2) having a central through hole in the axial direction; Rotary cylinder (3), the upper part of which is rotatably disposed in the central through hole of the ring seat (1) and extends through the upper part of the ring seat (1); A bearing (8) is disposed between the rotating cylinder (3) and the ring seat (1); A clamping block (4) is disposed on the upper part of the ring seat (1) and is sleeved on the outside of the rotating cylinder (3); A baffle (5) is provided between the bearing (8) and the clamping block (4). The baffle (5) is pressed on the outer ring fixing side of the bearing (8). A grease injection groove (7) is provided at one end of the baffle (5) near the bearing (8). The grease injection channel (9) is located inside the ring seat (1), and the outlet of the grease injection channel (9) is connected to the grease injection groove (7).

2. The bearing lubrication structure according to claim 1, characterized in that, It also includes a grease injection component, which is partially disposed on the ring seat (1) and has a grease injection inlet.

3. The bearing lubrication structure according to claim 1, characterized in that, The grease injection groove (7) includes a radial groove (71) and a centripetal groove (72), which are connected to each other.

4. The bearing lubrication structure according to claim 3, characterized in that, The radial groove (71) is provided at one end of the baffle (5) near the bearing (8), and the radial groove (71) is configured as an annular groove surrounding the baffle (5).

5. A bearing lubrication structure according to claim 3, characterized in that, The centripetal groove (72) is arranged axially below the radial groove (71), and a plurality of the centripetal grooves (72) are distributed around the baffle (5).

6. A bearing lubrication structure according to claim 5, characterized in that, The radial groove (72) is provided above the balls of the bearing (8), and the grease flows into the balls of the bearing (8) through the radial groove (72).

7. A bearing lubrication structure according to claim 2, characterized in that, The grease injection component includes an adapter (17), a one-way valve (18), and an oil cup (19). The adapter (17) is located on the ring seat (1). The two ends of the one-way valve (18) are connected to the adapter (17) and the oil cup (19) respectively. The end of the oil cup (19) away from the one-way valve (18) is set as a grease injection inlet for injecting grease. The end of the adapter (17) away from the one-way valve (18) is connected to the inlet of the grease injection channel (9). The outlet of the grease injection channel (9) is connected to the radial groove (71).

8. A bearing lubrication structure according to claim 1, characterized in that, The grease injection channel (9) is configured as a straight through hole; Alternatively, the grease injection channel (9) may have a bend.

9. A vulcanizing machine, characterized in that, Includes a bearing lubrication structure as described in any one of claims 1-8.

10. A vulcanizing machine according to claim 9, characterized in that, The vulcanizing machine further includes a first sealing part (10) and a second sealing part (11). The first sealing part (10) is disposed between the pressing block (4) and the baffle (5). The second sealing part (11) is disposed between the upper part of the support cylinder (2) and the rotating cylinder (3) to isolate the bearing (8) from the gap between the support cylinder (2) and the rotating cylinder (3). And / or, the vulcanizing machine includes a third sealing part (12). The third sealing part (12) is disposed on the upper part of the pressing block (4) and close to the side of the rotating cylinder (3).