U-shaped separator fixing device
By combining a steel plate and a solid tie rod, along with welding and bolting, the complex installation of existing U-shaped separators is solved, simplifying construction and ensuring stable installation, while reducing costs and time.
Patent Information
- Application Number
- CN202423063356.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing U-shaped separator installation method requires the destruction of the horizontal flue, which is difficult to construct, has a long construction period, and poses operational risks.
It adopts a combination structure of connecting steel plates, solid tie rods and U-shaped separators, and is installed by a combination of welding and bolt fixing to form an H-shaped or elliptical ring structure, which simplifies the installation process and increases the stability of the fixation.
It reduces construction difficulty, shortens the construction period, improves installation efficiency, and can still maintain its fixation effect after wear, saving construction costs.
Smart Images

Figure CN223484254U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flue installation, and in particular to a U-shaped separator fixing device. Background Technology
[0002] Currently, the existing U-shaped separator is installed externally to the furnace. Each U-shaped beam corresponds to one tie rod, and the U-shaped separator is connected by bolts. The tie rods are then led out to the load-bearing beam outside the furnace for bolt fixing. This method requires drilling many holes in the horizontal flue, which is very difficult, has a long construction period, and involves cross-operations during installation, posing operational risks. Utility Model Content
[0003] The present invention aims to provide a U-shaped separator fixing device to solve the problems of existing technology, such as excessive damage to horizontal flues, high construction difficulty, long installation time, waste of resources, and poor fixing effect of U-shaped separator pipe.
[0004] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0005] The basic technical solution provided by this utility model is: a U-shaped separator fixing device, characterized in that: it includes a connecting steel plate, solid tie rods and U-shaped separators; the upper surface of the connecting steel plate is fixedly connected to the bottom of a plurality of solid tie rods, and the lower surface of the connecting steel plate is fixedly connected to a plurality of U-shaped separators.
[0006] Preferably, the connecting steel plate includes a fixed steel plate, an upper channel steel, a heat-resistant reinforcing bar, and a lower channel steel; the fixed steel plate is fixedly welded to both sides of the top of the upper channel steel; the bottom of the upper channel steel and the lower channel steel are welded together by the heat-resistant reinforcing bar.
[0007] Preferably, the solid tie rod is fixedly connected between the fixed steel plates and fixed to the connecting steel plate by the fixed steel plates.
[0008] Preferably, the lower channel steel has a U-shaped groove structure, and the U-shaped separator is fixedly welded inside the U-shaped groove of the lower channel steel.
[0009] Preferably, the fixing steel plate has a threaded hole, and a fixing bolt is screwed onto the threaded hole. The fixing bolt passes through the fixing steel plate on one side, the solid tie rod, and the fixing steel plate on the other side in sequence. A nut that mates with the screw of the fixing screw is screwed onto the outer side of the fixing steel plate on the side away from the bolt head.
[0010] Preferably, the connecting steel plate is an elliptical ring steel plate structure.
[0011] Preferably, the connecting steel plate is a long strip steel plate structure.
[0012] The beneficial effects of this utility model are as follows: This utility model uses connecting steel plates arranged in a manner similar to two channel steels interlocking, with the gaps filled by full welding of heat-resistant steel bars, forming an overall H-shaped structure; openings are made in the upper guard plate of the horizontal flue, and the hangers are fully welded to the square steel to form a U-shaped beam load-bearing structure. The U-shaped beam is then fully welded to the lower plane of the square steel, which facilitates installation and saves construction time. Compared with existing technologies, it is more convenient to install the U-shaped separator, the process is simpler, and the construction period is shorter. Furthermore, the fixing of the connecting steel plates and solid tie rods not only uses welding, but also adds a bolt structure for secondary fixing on the basis of welding. Through different connecting steel plate structures, this solution can adapt to the installation of various U-shaped separators. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of a long strip steel plate for a U-shaped separator fixing device according to the present invention;
[0014] Figure 2 This is a front sectional view of the fixing steel plate of the U-shaped separator fixing device of this utility model;
[0015] Figure 3 This is a front structural diagram of a U-shaped separator fixing device according to the present invention;
[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of an elliptical ring steel plate for a U-shaped separator fixing device according to this utility model.
[0017] The names of the corresponding labels in the attached diagram are:
[0018] 1-Connecting steel plate, 101-Fixing steel plate, 102-Upper channel steel, 103-Lower channel steel, 104-Heat-resistant steel bar, 105-Threaded hole, 106-Fixing bolt, 107-Fixing nut, 2-Solid tie rod, 3-U-shaped separator. Detailed Implementation
[0019] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments:
[0020] Example
[0021] The specific implementation is as follows: Figure 1-3 As shown, Figure 1 This is a three-dimensional structural diagram of a long strip steel plate for a U-shaped separator fixing device according to the present invention; Figure 2 This is a front sectional view of the fixing steel plate 101 of the U-shaped separator fixing device of this utility model; Figure 3This is a front structural diagram of a U-shaped separator fixing device according to the present invention. The U-shaped separator fixing device is characterized by comprising a connecting steel plate 1, solid tie rods 2, and U-shaped separators 3; the connecting steel plate 1 is an elliptical ring-shaped steel plate structure; the upper surface of the connecting steel plate 1 is fixedly connected to the bottom of several solid tie rods 2, and the lower surface of the connecting steel plate 1 is fixedly connected to several U-shaped separators 3; the connecting steel plate 1 includes a fixing steel plate 101, an upper channel steel 102, heat-resistant steel bars 104, and a lower channel steel 103; the fixing steel plate 101 is fixedly welded to both sides of the top of the upper channel steel 102; the bottom of the upper channel steel 102 and the lower channel steel 103 are welded together by heat-resistant steel bars 104; the solid tie rods 2 are fixedly connected to... It is connected between the fixed steel plates 101 and fixed to the connecting steel plate 1 by the fixed steel plates 101; the lower channel steel 103 has a U-shaped groove structure, and the U-shaped separator 3 is fixedly welded in the U-shaped groove of the lower channel steel 103; the fixed steel plate 101 has a threaded hole 105, and a fixing bolt 106 is spirally connected to the threaded hole 105. The fixing bolt 106 passes through the fixed steel plate 101 on one side, the solid tie rod 2, and the fixed steel plate 101 on the other side in sequence; a fixing nut 107 that mates with the screw of the fixing screw is spirally connected to the outer side of the fixed steel plate 101 on the side away from the bolt head of the fixing bolt 106.
[0022] The specific implementation process is as follows: The worker welds the solid tie rod 2 to the upper channel steel 102 and the fixing steel plate 101 on the elliptical ring steel plate. The fixing steel plate 101 is used to fix the solid tie rod 2. Then, fixing bolts 106 are used to pass through the fixing steel plate 101 and the solid tie rod 2. Fixing nuts 107 are used on the other side of the fixing steel plate 101 to squeeze and fix it, realizing the dual fixation of welding and bolt fixation, making the device more solid. Then, the lower channel steel 103 is welded to the bottom of the lower channel steel 103 through heat-resistant steel bars 104. Then, several U-shaped separators 3 are welded into the lower steel channel of the elliptical ring, realizing the welding and fixing of multiple U-shaped separators 3. It can realize the fixing of U-shaped separators 3 on two adjacent lines, saving construction costs. After wear, if some solid tie rods 2 or fixing bolts 106 loosen, due to the overall structure of the elliptical ring fixing steel plate 101, the U-shaped separators 3, steel plates and solid tie rods 2 will not loosen.
[0023] Example
[0024] The specific implementation is as follows: Figure 2 , Figure 3 , Figure 4 As shown, Figure 2 This is a front sectional view of the fixing steel plate 101 of the U-shaped separator fixing device of this utility model; Figure 3 This is a front structural diagram of a U-shaped separator fixing device according to the present invention; Figure 4This is a three-dimensional structural diagram of an elliptical ring steel plate for a U-shaped separator fixing device according to the present invention. The U-shaped separator fixing device is characterized by comprising a connecting steel plate 1, solid tie rods 2, and U-shaped separators 3. The connecting steel plate 1 is a long strip steel plate structure. The upper surface of the connecting steel plate 1 is fixedly connected to the bottom of several solid tie rods 2, and the lower surface of the connecting steel plate 1 is fixedly connected to several U-shaped separators 3. The connecting steel plate 1 includes a fixing steel plate 101, an upper channel steel 102, a heat-resistant reinforcing bar 104, and a lower channel steel 103. The fixing steel plate 101 is fixedly welded to both sides of the top of the upper channel steel 102. The bottom of the upper channel steel 102 and the lower channel steel 103 are connected by a heat-resistant... The reinforcing bars 104 are welded together; the solid tie rod 2 is fixedly connected between the fixed steel plates 101 and fixed to the connecting steel plate 1 through the fixed steel plate 101; the lower channel steel 103 has a U-shaped groove structure, and the U-shaped separator 3 is fixedly welded into the U-shaped groove of the lower channel steel 103; the fixed steel plate 101 has a threaded hole 105, and a fixing bolt 106 is spirally connected to the threaded hole 105. The fixing bolt 106 passes through the fixed steel plate 101 on one side, the solid tie rod 2, and the fixed steel plate 101 on the other side in sequence; a fixing nut 107 that mates with the screw of the fixing screw is spirally connected to the outer side of the fixed steel plate 101 on the side away from the bolt head of the fixing bolt 106.
[0025] The specific implementation process is as follows: Workers weld the solid tie rod 2 onto the upper channel steel 102, between the fixed steel plates 101 on the elliptical ring steel plate, and then fix it using the fixed steel plates 101. Fixing bolts 106 are then inserted through the fixed steel plates 101 and the solid tie rod 2. Fixing nuts 107 are used on the other side of the fixed steel plates 101 for compression fixation, achieving dual fixation through welding and bolting, making the device more robust. Then, heat-resistant steel bars 104 are welded to the bottom of the lower channel steel 103. Several U-shaped separators 3 are welded into the lower steel channel of the long strip steel plate structure to achieve welding and fixing of multiple U-shaped separators 3. This can fix the U-shaped separators 3 on two adjacent lines, saving construction costs. After wear and tear, if some solid tie rods 2 or fixing bolts 106 loosen, the overall structure of the long strip steel plate structure will prevent the U-shaped separators 3, steel plates, and solid tie rods 2 on the entire line from becoming loose. Furthermore, the long strip steel plate structure is easy to disassemble and transport.
[0026] The above descriptions are merely embodiments of this utility model. Commonly known technical solutions or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solution of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. A U-shaped separator fixing device, characterized in that: It includes a connecting steel plate (1), a solid tie rod (2), and a U-shaped separator (3); The upper surface of the connecting steel plate (1) is fixedly connected to the bottom of several solid tie rods (2), and several U-shaped separators (3) are fixedly connected to the lower surface of the connecting steel plate (1).
2. The U-shaped separator fixing device according to claim 1, characterized in that: The connecting steel plate (1) includes a fixed steel plate (101), an upper channel steel (102), a heat-resistant steel bar (104), and a lower channel steel (103); The fixed steel plate (101) is fixedly welded to the top two sides of the upper channel steel (102); the bottom of the upper channel steel (102) and the lower channel steel (103) are welded together by the heat-resistant steel bar (104).
3. The U-shaped separator fixing device according to claim 2, characterized in that: The solid tie rod (2) is fixedly connected between the fixed steel plates (101) and fixed to the connecting steel plate (1) by the fixed steel plates (101).
4. The U-shaped separator fixing device according to claim 2, characterized in that: The lower channel steel (103) has a U-shaped groove structure, and the U-shaped separator (3) is fixedly welded inside the U-shaped groove of the lower channel steel (103).
5. The U-shaped separator fixing device according to claim 3, characterized in that: The fixed steel plate (101) has a threaded hole (105), and a fixing bolt (106) is screwed onto the threaded hole (105). The fixing bolt (106) passes through the fixed steel plate (101) on one side, the solid tie rod (2), and the fixed steel plate (101) on the other side in sequence. A fixing nut (107) that mates with the screw of the fixing bolt (106) is spirally connected to the outer side of the fixing steel plate (101) on the side away from the bolt head of the fixing bolt (106).
6. The U-shaped separator fixing device according to claim 2, characterized in that: The connecting steel plate (1) is an elliptical ring steel plate structure.
7. A U-shaped separator fixing device according to claim 2, characterized in that: The connecting steel plate (1) is a long strip steel plate structure.