Alloy additive production input device

Abstract

The utility model provides an alloy additive production input device which comprises a main body base and a production mechanism, alloy raw materials and alloy additives with different forms and sizes are added into a smelting furnace, the alloy raw materials and the alloy additives are not limited to strip-shaped, block-shaped and other cut recycled waste materials, and an electric arc bar is started for high-temperature heating smelting. And after smelting is completed, the smelting furnace is moved on the sliding rail and dumped, the liquid metal flows into the flow guide hole pool below the rear side, the liquid metal is changed into continuous liquid drops to enter the cooling water tank, and the continuous liquid drops enter the cooling water tank. High-temperature liquid metal is rapidly solidified into small-size alloy particles, material uniformity is guaranteed, meanwhile, later product forming, machining and manufacturing are facilitated, the cooled and solidified alloy particles sink into the bottom of the cooling water tank, the cleaning scraper rotates to take out the alloy particles, and the alloy particles are cleaned. And the cooling water tank and the cleaning scraper blade are used for continuously solidifying, forming and producing the alloy particles.

Description

Technical Field

[0001] This utility model relates to the field of alloy technology, and in particular to an alloy additive production input device. Background Technology

[0002] An alloy is a mixture of two or more metals or non-metals synthesized by a certain method, possessing metallic properties. It is generally obtained by melting into a homogeneous liquid and then solidifying. According to the number of constituent elements, it can be divided into binary alloys, ternary alloys, and multi-element alloys. An alloy is formed by uniformly fusing two or more metals together through a certain process. For example, copper and zinc form brass, copper and tin form bronze, copper and nickel form cupronickel, and stainless steel is an alloy containing metals such as chromium, nickel, and titanium. In the steel smelting process, some powdered alloy additives are usually added to improve the performance of steel and meet the production requirements of steel.

[0003] According to the search announcement number CN213528206U, a high-efficiency mixer for producing aluminum-zirconium alloy additives includes a workbench. A mixing tank is fixedly connected to the center of the workbench. A first mixing device is provided in the upper space of the mixing tank, and a second mixing device is provided inside the mixing tank and below the first mixing device. A collection device is provided in the workbench. The first mixing device initially mixes the materials, and the second mixing device further mixes the initially mixed materials. The first mixing device and the second mixing device can perform multiple mixing of materials to ensure thorough mixing. The collection device can facilitate the transfer of materials and the discharge of materials during the production process, thereby improving production efficiency.

[0004] However, the above technical solutions have the following problems: the above technical solutions can only mix alloy raw materials and alloy additives with small particle size, and cannot handle alloy raw materials and alloy additives with different shapes and sizes. Moreover, the single rotary stirring method is not effective for mixing, and cannot fully mix multiple metal elements evenly, which can easily lead to uneven material distribution and physical fracture of the finished alloy due to uneven stress during use. Utility Model Content

[0005] The purpose of this invention is to provide an alloy additive production input device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an alloy additive production and input device, comprising a main base and a production mechanism. Sliding rails are provided on both sides of the top of the main base, and a moving platform wheel is provided on the top of the sliding rails. A tilting bracket is provided on the inner side of the moving platform wheel. The production mechanism is located in the center of the main base. A rotating shaft is provided on the inner side of the tilting bracket. A melting support arm is located in the center of the inner side of the rotating shaft. An installation shaft is located in the center of the bottom of the melting support arm. An arc rod is located at the bottom of the installation shaft. A melting furnace is located at the bottom of the melting support arm. A cooling water tank is located behind the melting furnace. A guide hole pool is provided at the top of the cooling water tank. A cleaning scraper is located in the center of the inner side of the cooling water tank. A discharge hopper is located behind the cooling water tank. A receiving crucible is located at the bottom of the discharge hopper.

[0007] Preferably, the main body base is fixedly connected to the sliding rail, two sets of the sliding rail are provided, the sliding rail is slidably connected to the moving platform wheel, the sliding rail and the moving platform wheel are matched in size, the moving platform wheel is rotatably connected to the tilting bracket, four sets of the moving platform wheel are provided, and two sets of the tilting bracket are provided.

[0008] Preferably, the tilting bracket and the rotating shaft are rotatably connected, the rotating shaft corresponds one-to-one with the tilting bracket, and the rotating shaft is fixedly connected to the smelting support arm.

[0009] Preferably, the smelting support arm is threadedly connected to the mounting shaft, the mounting shaft is electrically connected to the arc rod, three sets of arc rods are equidistantly arranged, and the smelting support arm is fixedly connected to the smelting furnace.

[0010] Preferably, the main body base and the cooling water tank are fixedly connected, the inner side of the cooling water tank is provided with a set of arc-shaped inclined surfaces, the cooling water tank and the guide hole pool are connected by a slot, the cooling water tank and the guide hole pool are matched in size, the guide hole pool is provided with four sets of inclined surfaces, and the guide hole pool is provided with a circular hole.

[0011] Preferably, the cooling water tank and the cleaning scraper are rotatably connected, and the arcuate slope of the cooling water tank matches the outer edge size of the cleaning scraper.

[0012] Preferably, the cooling water tank and the unloading hopper are bolted together, the central opening of the unloading hopper coincides with the center line of the receiving crucible, and the main body base and the receiving crucible are sleeved together.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] Alloy raw materials and alloy additives of different shapes and sizes are added to the melting furnace, including but not limited to strips, blocks, and other cut recycled waste. The electric arc rod is activated for high-temperature heating and melting, turning the raw materials and additives into a liquid metal state and achieving complete mixing of elements. After melting, the melting furnace is moved and tilted on a sliding track, allowing the liquid metal to flow into the guide hole pool at the rear bottom. The liquid metal becomes continuous droplets and enters the cooling water tank. The high-temperature liquid metal quickly solidifies into small alloy particles, ensuring material uniformity and facilitating subsequent product molding and processing. The cooled and solidified alloy particles sink to the bottom of the cooling water tank, and a rotating cleaning scraper carries the alloy particles out. The cooling water tank and cleaning scraper continuously solidify and shape the alloy particles, producing them. The alloy particles carried out by the cleaning scraper pass through the unloading hopper into the receiving crucible, completing the collection and initial extrusion of the finished alloy material into blocks. The finished product has uniform material and small particles, making it easy to process and process into products later. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;

[0016] Figure 2 This is a schematic diagram of the back structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the top appearance structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the present invention in a side cross-section.

[0019] The following are the labeling elements in the diagram: 1. Main base; 2. Sliding rail; 3. Moving wheel; 4. Tilting support; 5. Production mechanism; 501. Rotating shaft; 502. Melting support arm; 503. Mounting shaft; 504. Arc rod; 505. Melting furnace; 506. Cooling water tank; 507. Flow guide pool; 508. Cleaning scraper; 509. Discharge hopper; 510. Receiving crucible. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4This utility model provides a technical solution: an alloy additive production input device, including a main base 1 and a production mechanism 5. Sliding rails 2 are provided on both sides of the top of the main base 1. Moving rollers 3 are provided on the top of the sliding rails 2. A tilting bracket 4 is provided inside the moving rollers 3. The production mechanism 5 is located in the center of the main base 1. A rotating shaft 501 is provided inside the tilting bracket 4. A melting support arm 502 is located in the center of the inner side of the rotating shaft 501. An installation shaft 503 is located in the center of the bottom of the melting support arm 502. An arc rod 504 is located at the bottom of the installation shaft 503. A melting furnace 505 is located at the bottom of the melting support arm 502. A cooling water tank 506 is located behind the melting furnace 505. A guide hole pool 507 is provided at the top of the cooling water tank 506. A cleaning scraper 508 is located in the center of the inner side of the cooling water tank 506. A discharge hopper 509 is located behind the cooling water tank 506. A receiving crucible 510 is located at the bottom of the discharge hopper 509.

[0022] Furthermore, the main base 1 is fixedly connected to the sliding rail 2, and there are two sets of sliding rails 2. The sliding rail 2 is slidably connected to the moving platform wheel 3, and the sliding rail 2 and the moving platform wheel 3 are matched in size. The moving platform wheel 3 is rotatably connected to the tilting bracket 4, and there are four sets of moving platform wheels 3 and two sets of tilting bracket 4. During the production process, the melting furnace 505 needs to be tilted and reset before and after the alloy material is melted. The entire melting furnace 505 and the supporting equipment can move on the sliding rail 2, which facilitates different operations in the production process, ensures the fixed tilting position of the alloy material, avoids material waste and ensures the safety of surrounding operators.

[0023] Furthermore, the tilting bracket 4 and the rotating shaft 501 are rotatably connected, with the rotating shaft 501 corresponding to the tilting bracket 4 one-to-one. The rotating shaft 501 is fixedly connected to the melting support arm 502. Before and after melting the alloy material, the melting furnace 505 needs to be tilted and reset. The tilting bracket 4 and the rotating shaft 501 can ensure the transfer of alloy raw materials and alloy additives in the overall process.

[0024] Furthermore, the smelting support arm 502 is threadedly connected to the mounting shaft 503, and the mounting shaft 503 is electrically connected to the arc rod 504. Three sets of arc rods 504 are equidistantly arranged. The smelting support arm 502 is fixedly connected to the smelting furnace 505. The mounting shaft 503 on the smelting support arm 502 is easy to disassemble and replace in case of damage. Alloy raw materials and alloy additives of different shapes and sizes are added into the smelting furnace 505, including but not limited to strips, blocks and other cut recycled waste materials. The arc rod 504 is started to heat and melt at high temperature, so that the raw materials and additives inside become liquid metal state and achieve complete mixing of elements.

[0025] Furthermore, the main body base 1 is fixedly connected to the cooling water tank 506. The inner side of the cooling water tank 506 is provided with a set of arc-shaped inclined surfaces. The cooling water tank 506 and the guide hole pool 507 are connected by a slot. The dimensions of the cooling water tank 506 and the guide hole pool 507 are matched. The guide hole pool 507 is provided with four sets of inclined surfaces and has round holes. After melting is completed, the melting furnace 505 is moved and tilted on the sliding rail 2, and the liquid metal flows into the guide hole pool 507 at the rear and lower side. The liquid metal becomes continuous droplets and enters the cooling water tank 506. The high-temperature liquid metal quickly solidifies into small alloy particles, which ensures the uniformity of the material and facilitates the subsequent product molding and processing.

[0026] Furthermore, the cooling water tank 506 and the cleaning scraper 508 are rotatably connected. The arc-shaped inclined surface of the cooling water tank 506 matches the outer dimensions of the cleaning scraper 508. The cooled and solidified alloy particles sink to the bottom of the cooling water tank 506, and the rotating cleaning scraper 508 carries the alloy particles out. The cooling water tank 506 and the cleaning scraper 508 continuously solidify and shape the alloy particles and produce them.

[0027] Furthermore, the cooling water tank 506 and the unloading hopper 509 are bolted together. The central opening of the unloading hopper 509 coincides with the center line of the receiving crucible 510. The main body base 1 and the receiving crucible 510 are sleeved together. The alloy particles carried out by the cleaning scraper 508 pass through the unloading hopper 509 and enter the receiving crucible 510, completing the collection and initial extrusion of the alloy finished material into blocks. The finished product has uniform material and small particles, which is easy to process and manufacture in the later stage.

[0028] Working Principle: First, alloy raw materials and alloy additives of different shapes and sizes are added to the melting furnace 505, including but not limited to strips, blocks, and other cut recycled waste. The electric arc rod 504 is activated for high-temperature heating and melting, causing the raw materials and additives inside to become liquid metal, achieving complete mixing of elements. After melting, the melting furnace 505 is moved and tilted on the sliding track 2, allowing the liquid metal to flow into the guide hole pool 507 at the rear bottom. The liquid metal becomes continuous droplets and enters the cooling water tank 506. The high-temperature liquid metal quickly solidifies into small alloy particles, ensuring material uniformity and facilitating subsequent product forming and processing. Then, the cooled and solidified alloy particles sink to the bottom of the cooling water tank 506. The rotating cleaning scraper 508 carries the alloy particles out. The cooling water tank 506 and the cleaning scraper 508 continuously solidify and shape the alloy particles, producing the finished product. The alloy particles carried out by plate 508 pass through unloading hopper 509 and enter receiving crucible 510, completing the collection and initial extrusion of the finished alloy material into blocks. The finished product has uniform material and small particles, which is easy to process and manufacture in the later stage. Finally, in the production process, the melting furnace 505 needs to be tilted and reset before and after the alloy material is melted. The entire melting furnace 505 and supporting equipment can move on sliding rail 2, which facilitates different operations in the production process, ensures the fixed tilting position of the alloy material, avoids material waste and ensures the safety of surrounding operators. The tilting support 4 and rotating shaft 501 can ensure the transfer of alloy raw materials and alloy additives in the overall process. The shaft 503 installed on the melting support arm 502 is convenient for disassembly and replacement in case of damage. This completes the use process of an alloy additive production input device.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An alloy additive production and feeding device, comprising a main base (1) and a production mechanism (5), characterized in that: The main base (1) has sliding rails (2) on both sides of its top. A moving platform wheel (3) is mounted on the top of the sliding rails (2). A tilting bracket (4) is mounted inside the moving platform wheel (3). A production mechanism (5) is located in the center of the main base (1). A rotating shaft (501) is located inside the tilting bracket (4). A smelting support arm (502) is located in the center of the inner side of the rotating shaft (501). An installation shaft (503) is located in the center of the bottom of the smelting support arm (502). An electric arc rod (504) is provided at the bottom of the smelting support arm (502), a smelting furnace (505) is provided at the bottom of the smelting support arm (502), a cooling water tank (506) is provided at the rear side of the smelting furnace (505), a guide hole pool (507) is provided at the top of the cooling water tank (506), a cleaning scraper (508) is provided at the center of the inner side of the cooling water tank (506), a discharge hopper (509) is provided at the rear side of the cooling water tank (506), and a receiving crucible (510) is provided at the bottom of the discharge hopper (509).

2. The alloy additive production input device according to claim 1, characterized in that: The main base (1) is fixedly connected to the sliding rail (2). There are two sets of the sliding rail (2). The sliding rail (2) is slidably connected to the moving wheel (3). The sliding rail (2) and the moving wheel (3) are matched in size. The moving wheel (3) and the tilting bracket (4) are rotatably connected. There are four sets of the moving wheel (3) and two sets of the tilting bracket (4).

3. The alloy additive production input device according to claim 1, characterized in that: The tilting bracket (4) and the rotating shaft (501) are rotatably connected. The rotating shaft (501) corresponds one-to-one with the tilting bracket (4). The rotating shaft (501) is fixedly connected to the smelting support arm (502).

4. The alloy additive production input device according to claim 1, characterized in that: The smelting support arm (502) is threadedly connected to the mounting shaft (503), the mounting shaft (503) is electrically connected to the arc rod (504), the arc rod (504) is arranged in three sets at equal intervals, and the smelting support arm (502) is fixedly connected to the smelting furnace (505).

5. The alloy additive production input device according to claim 1, characterized in that: The main base (1) is fixedly connected to the cooling water tank (506). The inner side of the cooling water tank (506) is provided with a set of arc-shaped inclined surfaces. The cooling water tank (506) is connected to the guide hole pool (507) by a slot. The cooling water tank (506) and the guide hole pool (507) are matched in size. The guide hole pool (507) is provided with four sets of inclined surfaces. The guide hole pool (507) is provided with a round hole.

6. The alloy additive production input device according to claim 1, characterized in that: The cooling water tank (506) and the cleaning scraper (508) are rotatably connected, and the arc slope of the cooling water tank (506) matches the outer dimensions of the cleaning scraper (508).

7. The alloy additive production input device according to claim 1, characterized in that: The cooling water tank (506) and the unloading hopper (509) are bolted together. The central opening of the unloading hopper (509) coincides with the center line of the receiving crucible (510). The main body base (1) and the receiving crucible (510) are sleeved together.

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