Energy-saving heat preservation device of sintered flux sintering furnace
By introducing disassembly and power components into the sintering furnace, the problem of inconvenient disassembly of the insulation plate in the insulation device was solved, enabling rapid disassembly and installation of the insulation plate and improving the ease of use and flexibility of the device.
Patent Information
- Application Number
- CN202422646985.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing insulation devices for sintering flux sintering furnaces are not convenient for disassembling and replacing insulation cotton, which affects the practicality of the device.
An energy-saving insulation device for sintering furnaces, comprising a disassembly component and a power component, was designed. The device achieves rapid disassembly and installation of insulation plates through a combination structure driven by gears and a motor.
This enhances the flexibility of the insulation board and the practicality of disassembling components, improving the ease of use and flexibility of the device.
Smart Images

Figure CN223484831U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of sintering furnaces, and more specifically, to an energy-saving and heat-insulating device for a sintering flux sintering furnace. Background Technology
[0002] The energy-saving and heat-preserving device for sintering flux sintering furnaces is an energy-saving and heat-preserving equipment used in sintering furnaces. Through a series of technical means and materials, it effectively reduces energy loss during the sintering process, improves sintering efficiency and product quality, and protects the safety of operators. The device typically consists of insulation materials, a control system, and a heat recovery system. The insulation materials have excellent heat insulation properties, reducing heat loss to the external environment and thus lowering energy consumption. The control system automatically adjusts the furnace temperature and atmosphere according to the requirements of the sintering process, ensuring the stable operation of the sintering process. The heat recovery system further improves energy utilization efficiency through waste heat recovery and reuse.
[0003] Patent document CN209558885U discloses a heat preservation device for a mesh belt sintering furnace. The application document describes installing a layer of heat insulation cotton on the inner side of the cover plates on both sides of the furnace chamber, so that the heat generated in the furnace chamber is isolated on the inner side of the cover plates, thereby reducing the temperature on the outer side of the cover plates and also reducing the temperature of the workshop, improving the heat preservation effect of the furnace chamber, and having low cost, simple structure, and saving electricity consumption of the sintering furnace.
[0004] Although this application can improve the heat preservation effect of the furnace, it is inconvenient to disassemble and replace the insulation cotton in actual use, which makes the device less practical. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an energy-saving and heat-insulating device for a sintering flux sintering furnace, solving the problems mentioned in the background section. To achieve the above objectives, this utility model is implemented through the following technical solution: An energy-saving and heat-insulating device for a sintering flux sintering furnace includes a furnace chamber. Insulation plates are provided at both ends of the furnace chamber. Side plates are fixedly connected to the outer sides of the insulation plates. Mounting columns are fixedly connected to the front and rear ends of the side plates. A disassembly assembly is provided on the outer side of the mounting columns. The disassembly assembly includes a first gear, a second gear meshing above the first gear, a first support column hinged to the inner side of the second gear, a movable plate on the outer side of the second gear, a movable frame hinged to the left side of the movable plate, a movable block hinged to the left side of the movable frame, a pull plate hinged to the inner right side of the movable block, a second support column hinged to the inner right end of the pull plate, and a mounting plate fixedly connected to the left side of the movable block.
[0006] Preferably, the inner side of the first support column is fixedly connected to the outer walls of the front and rear ends of the furnace, and the inner sides of the two movable plates are fixedly connected to the outer sides of the first gear and the second gear, respectively.
[0007] Preferably, the inner side of the second support column is fixedly connected to the front and rear ends of the furnace, and the mounting plate is snapped onto the outer side of the mounting column.
[0008] Preferably, a support frame is fixedly connected to the outer sides of the front and rear ends of the furnace, and a power assembly is provided on the support frame.
[0009] Preferably, the power assembly includes a motor, the output end of which is fixedly connected to a rotating plate, a sliding plate is hinged to the outer side of the rotating plate, a swing plate is hinged to the left side of the sliding plate, a third support column is hinged to the top inner side of the swing plate, a hook plate is hinged to the inner side of the swing plate, a rotating frame is slidably connected to the bottom of the hook plate, and a fourth support column is hinged to the inner side of the rotating frame.
[0010] Preferably, the outer side of the middle part of the rotating frame is fixedly connected to the inner side of the first gear, the inner side of the motor is fixedly connected to the outer side of the support frame, the rear end of the third support column is fixedly connected to the outer sides of the front and rear ends of the furnace, and the rear end of the fourth support column is fixedly connected to the outer sides of the front and rear ends of the furnace.
[0011] The advantages of this application are:
[0012] (1) By setting up a disassembly component, this application enables the insulation board to be quickly disassembled and installed at both ends of the furnace, making the use of the insulation board more convenient and enhancing the flexibility of the insulation device.
[0013] (2) By setting up a power component, this application can provide power for the use of the disassembly component when it is needed, thereby enhancing the practicality of the disassembly component and making it more convenient to use. Attached Figure Description
[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application. In the drawings:
[0015] Figure 1 This is the front view of this utility model;
[0016] Figure 2 This is a sectional view of the present invention;
[0017] Figure 3 This is a utility model Figure 2 Enlarged view of part A;
[0018] Figure 4 This is a utility model Figure 2 Enlarged view of part B.
[0019] In the above image,
[0020] 1. Furnace chamber; 2. Insulation plate; 3. Side plate; 4. Mounting column; 5. Support frame; 6. Disassembly assembly; 61. First gear; 62. Second gear; 63. First support column; 64. Moving plate; 65. Moving frame; 66. Moving block; 67. Pull plate; 68. Second support column; 69. Mounting plate; 7. Power assembly; 71. Motor; 72. Rotating plate; 73. Sliding plate; 74. Swinging plate; 75. Third support column; 76. Hook plate; 77. Rotating frame; 78. Fourth support column. Detailed Implementation
[0021] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are merely some, not all, of the embodiments of the present application. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative effort should fall within the scope of protection of the present application.
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] Example 1
[0024] See Figures 1-4This embodiment provides an energy-saving and heat-insulating device for a sintering flux sintering furnace, including a furnace chamber 1. Insulation plates 2 are provided at both ends of the furnace chamber 1. Side plates 3 are fixedly connected to the outer sides of the insulation plates 2, with eight side plates 3 in total. Mounting columns 4 are fixedly connected to the front and rear ends of the side plates 3. A disassembly assembly 6 is provided on the outer side of the mounting columns 4. The disassembly assembly 6 includes four first gears 61, and four second gears 62 meshing above the first gears 61. The inner side of the second gear 62 is hinged to a first support column 63. Eight movable plates 64 are provided on the outer side of the second gear 62. A movable frame 65, which is L-shaped, is hinged to the left side of each movable plate 64. A movable block 66 is hinged to the left side of the movable frame 65. Eight pull plates 67 are hinged to the inner right side of each movable block 66. A second support column 68 is hinged to the inner right end of each pull plate 67. A mounting plate 69 is fixedly connected to the left side of each movable block 66. The inner side of the first support column 63 is fixedly connected to the outer walls of the front and rear ends of the furnace chamber 1. The inner sides of the two movable plates 64 are fixedly connected to the outer sides of the first gear 61 and the second gear 62, respectively. The inner side of the second support column 68 is fixedly connected to the front and rear ends of the furnace chamber 1. The mounting plate 69 is snapped onto the outer side of the mounting column 4.
[0025] In practical use, the above-mentioned equipment rotates downward through the first gear 61, which drives the second gear 62 to rotate upward on the first support column 63. This causes the moving plate 64 on the first gear 61 and the second gear 62 to move inward. The inward movement of the moving plate 64 drives the moving frame 65 to move inward. The inward movement of the moving frame 65 drives the moving block 66 to move inward. The inward movement of the moving block 66 drives the pull plate 67 to move inward on the second support column 68. This allows the moving block 66 to move stably inward. The inward movement of the moving block 66 causes the mounting plate 69 to fix the mounting column 4, thus stably fixing the insulation plate 2 to the left and right ends of the furnace 1. Conversely, by moving it outward, the insulation plate 2 can be disassembled.
[0026] Example 2
[0027] See Figures 1-4Based on Embodiment 1, support frames 5 are fixedly connected to the outer sides of the front and rear ends of the furnace 1. The support frames 5 are "L"-shaped and a power assembly 7 is installed on the support frames 5. The power assembly 7 includes a motor 71. A rotating plate 72 is fixedly connected to the output end of the motor 71. There are four rotating plates 72. A sliding plate 73 is hinged to the outer side of the rotating plate 72. A swing plate 74 is hinged to the left side of the sliding plate 73. A third support column 75 is hinged to the inner side of the top of the swing plate 74. There are four third support columns 75. A hook plate 76 is hinged to the inner side of the swing plate 74. There are four hook plates 76. A rotating frame 77 is slidably connected to the bottom of the hook plate 76. There are four rotating frames 77. A fourth support column 78 is hinged to the inner side of the rotating frame 77. There are four fourth support columns 78. The outer side of the middle part of the rotating frame 77 is fixedly connected to the inner side of the first gear 61. The inner side of the motor 71 is fixedly connected to the outer side of the support frame 5. There are four support frames 5. The rear end of the third support column 75 is fixedly connected to the outer side of the front and rear ends of the furnace 1. The rear end of the fourth support column 78 is fixedly connected to the outer side of the front and rear ends of the furnace 1.
[0028] In practical use, when component 6 needs to be disassembled, the movement of motor 71 drives rotating plate 72 to rotate. The rotation of rotating plate 72 drives sliding plate 73 to move left and right. The left and right movement of sliding plate 73 drives swing plate 74 to swing left and right on third support column 75. The left and right swing of swing plate 74 drives hook plate 76 to push back and forth the teeth in rotating frame 77, so that rotating frame 77 rotates on fourth support column 78. The rotation of rotating frame 77 provides power for the use of first gear 61.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An energy-saving and heat-insulating device for a sintering flux sintering furnace, comprising a furnace chamber (1), characterized in that, The furnace (1) is provided with heat insulation plates (2) at both ends. A side plate (3) is fixedly connected to the outside of the heat insulation plate (2). A mounting column (4) is fixedly connected to the front and rear ends of the side plate (3). A disassembly assembly (6) is provided on the outside of the mounting column (4). The disassembly assembly (6) includes a first gear (61). A second gear (62) meshes above the first gear (61). A first support column (63) is hinged to the inside of the second gear (62). A moving plate (64) is provided on the outside of the second gear (62). A moving frame (65) is hinged to the left side of the moving plate (64). A moving block (66) is hinged to the left side of the moving frame (65). A pull plate (67) is hinged to the right side of the moving block (66). A second support column (68) is hinged to the inner side of the right end of the pull plate (67). A mounting plate (69) is fixedly connected to the left side of the moving block (66).
2. The energy-saving and heat-insulating device for a sintering flux sintering furnace according to claim 1, characterized in that, The inner side of the first support column (63) is fixedly connected to the outer walls of the front and rear ends of the furnace (1), and the inner sides of the two movable plates (64) are fixedly connected to the outer sides of the first gear (61) and the second gear (62), respectively.
3. The energy-saving and heat-insulating device for a sintering flux sintering furnace according to claim 2, characterized in that, The inner side of the second support column (68) is fixedly connected to the front and rear ends of the furnace (1), and the mounting plate (69) is snapped onto the outer side of the mounting column (4).
4. The energy-saving and heat-insulating device for a sintering flux sintering furnace according to claim 3, characterized in that, The front and rear ends of the furnace (1) are fixedly connected to a support frame (5), and a power assembly (7) is provided on the support frame (5).
5. The energy-saving and heat-insulating device for a sintering flux sintering furnace according to claim 4, characterized in that, The power assembly (7) includes a motor (71), the output end of which is fixedly connected to a rotating plate (72). A sliding plate (73) is hinged to the outer side of the rotating plate (72), and a swing plate (74) is hinged to the left side of the sliding plate (73). A third support column (75) is hinged to the inner side of the top of the swing plate (74), and a hook plate (76) is hinged to the inner side of the swing plate (74). A rotating frame (77) is slidably connected to the bottom of the hook plate (76), and a fourth support column (78) is hinged to the inner side of the rotating frame (77).
6. The energy-saving and heat-insulating device for a sintering flux sintering furnace according to claim 5, characterized in that, The outer side of the middle part of the rotating frame (77) is fixedly connected to the inner side of the first gear (61), the inner side of the motor (71) is fixedly connected to the outer side of the support frame (5), the rear end of the third support column (75) is fixedly connected to the outer sides of the front and rear ends of the furnace (1), and the rear end of the fourth support column (78) is fixedly connected to the outer sides of the front and rear ends of the furnace (1).
Citation Information
Patent Citations
Heat preservation device of mesh belt sintering furnace
CN209558885U