Front batching mechanism for cement kiln precombustion furnace

By designing a pre-feeding mechanism for a cement kiln pre-combustion furnace, and utilizing a combination of feeding rollers and conveying devices, the problem of uneven mixing of waste and coal was solved, achieving uniform dispersion and conveying of solid waste materials and improving combustion efficiency.

CN223484841UActive Publication Date: 2025-10-28ZHAOSHAN GRP ZHUJI CEMENT CO LTD
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Patent Information

Application Number
CN202422727606.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-28
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing waste and coal mixing and batching devices are difficult to achieve uniform mixing, resulting in uneven batching and affecting subsequent combustion effects.

Method used

A pre-batch mechanism for cement kiln pre-combustion furnace is designed, which includes a frame, two batching rollers and a conveying device. The batching rollers are provided with batching bumps. The roller spacing is adjusted by an adjustment mechanism and the power mechanism is driven to achieve uniform dispersion and conveying of materials.

Benefits of technology

This process achieves complete dispersal and uniform distribution of solid waste materials, improving the uniformity of the ingredients and facilitating the subsequent combustion process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a preposed batching mechanism for a cement kiln precombustion furnace, which comprises a rack and two batching rollers, two ends of the rack are respectively a front end and a rear end, a conveying device is further arranged on the rack, the conveying device is used for conveying goods from the front end to the rear end, an adjusting mechanism is arranged on the rack, and the adjusting mechanism is used for adjusting the front end of the rack and the rear end of the rack. Wherein one batching roller is fixed on the adjusting mechanism and is rotationally connected with the adjusting mechanism, the other batching roller is rotationally connected with the side wall of the rack, the adjusting mechanism is used for adjusting the height and the distance between the two batching rollers, a power mechanism is further arranged on one side of the rack, and the power mechanism is used for driving the batching rollers and the conveying device to operate. The batching device is reasonable in structure, materials conveyed by the conveying device can be dispersed when the two batching rollers rotate, the materials can be conveniently and evenly scattered on a subsequent batching scale, and batching is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of cement preparation, and in particular to a pre-feeding mechanism for a cement kiln pre-combustion furnace. Background Technology

[0002] Cement kiln co-processing of solid waste is a new waste treatment technology proposed by the cement industry. It refers to feeding qualified solid waste into a cement kiln as fuel for incineration, achieving the harmless treatment of waste while producing cement. When burning solid waste as fuel, it needs to be mixed evenly with coal to ensure smooth combustion.

[0003] Existing waste-coal mixing and batching devices mostly involve adding the waste into a batching drum, then turning on a motor to rotate the drum and stir, disperse, and mix the waste. However... Utility Model Content

[0004] The purpose of this invention is to provide a pre-feeding mechanism for a cement kiln pre-combustion furnace, which has the advantages of being able to evenly disperse materials before feeding and facilitating feeding.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A pre-feeding mechanism for a cement kiln pre-combustion furnace includes a frame and two feeding rollers. The two ends of the frame are a front end and a rear end, respectively. A conveying device is also provided on the frame for transporting goods from the front end to the rear end. An adjustment mechanism is provided on the frame, wherein one feeding roller is fixed to the adjustment mechanism and rotatably connected to it, and the other feeding roller is rotatably connected to the side wall of the frame. The adjustment mechanism is used to adjust the height and spacing of the two feeding rollers. A power mechanism is also provided on one side of the frame for driving the feeding rollers and the conveying device to operate.

[0007] Preferably, the two feeding rollers are a first feeding roller and a second feeding roller, with the first feeding roller located diagonally above the second feeding roller and in front of the second feeding roller.

[0008] Preferably, both feeding rollers are provided with several rows of feeding bump groups, each row of feeding bump group includes several feeding bumps, the feeding bumps are triangular, the feeding bumps in the same group of feeding bump columns are evenly distributed along the length direction of the feeding roller, and the feeding bumps in adjacent groups are staggered with each other.

[0009] Preferably, the adjustment mechanism includes two sliders and two adjusting screws. Slides are symmetrically arranged on the side walls of both sides of the frame. The two sliders are respectively located within their corresponding slides and are slidably connected to them. Both ends of the first dispensing roller are respectively inserted into the two sliders and are rotatably connected to them. A fixing block is also provided on the frame, with a threaded hole on it. One end of the adjusting screw passes through the threaded hole and is threaded into it. The other end of the adjusting screw is engaged with the upper surface of the slider and is rotatably connected to it. The two adjusting screws are used to adjust the height of the sliders to achieve adjustment of the height of the first dispensing roller.

[0010] Preferably, the conveying device includes a conveyor belt and a power roller assembly. The power roller assembly includes a driving roller and several driven rollers. The driving roller and several driven rollers are evenly distributed along the length of the frame, and both the driving roller and several driven rollers are rotatably connected to the frame. The conveyor belt is sleeved on the power roller assembly and is drivenly connected to the power roller assembly. One end of the driving roller is connected to the power mechanism.

[0011] Preferably, the power mechanism includes a motor, three driving gears, three driven gears, and three transmission chains. The three driving gears are driving gear one, driving gear two, and driving gear three, and the three driven gears are driven gear one, driven gear two, and driven gear three. Driving gear one is fixed on the output shaft of the motor. Driving gear two and driven gear one are fixed on one end of the driving roller. Driving gear three and driven gear two are fixed on one end of the second feeding roller. Driven gear three is fixed on one end of the first feeding roller. A transmission chain is fitted on driving gear one and driven gear one, driving gear two and driven gear two, and driving gear three and driven gear three.

[0012] Preferably, the frame is also provided with a guide groove, a guide block is provided in the guide groove, the guide block is slidably connected to the guide groove, an adjusting spring is provided in the guide groove, one end of the adjusting spring is connected to one end of the guide groove, the other end of the adjusting spring is fixedly connected to the guide block, an adjusting gear is provided on the guide block, the adjusting gear is located in the transmission chain sleeved on the driving gear three and the driven gear three, and the adjusting gear is used to tighten the transmission chain.

[0013] The beneficial effects of this utility model are as follows: the two batching rollers work together to completely break up the solid waste material, and with the transmission of the conveyor belt, the solid waste material can be continuously and evenly scattered onto the batching scale, which facilitates batching and subsequent combustion. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure without a transmission chain in an embodiment;

[0015] Figure 2 for Figure 1 Enlarged view of area A in the middle;

[0016] Figure 3 This is a cross-sectional view of an embodiment;

[0017] Figure 4 This is a schematic diagram of the belt drive chain in an embodiment.

[0018] Reference numerals in the attached diagram: 1. Frame; 2. First feeding roller; 3. Second feeding roller; 4. Feeding protrusion; 5. Adjusting screw; 6. Fixing block; 7. Conveyor belt; 8. Driven roller; 9. Driven roller; 10. Motor; 11. Driven gear one; 12. Driven gear two; 13. Driven gear three; 14. Driven gear one; 15. Driven gear two; 16. Driven gear three; 17. Adjusting spring; 18. Adjusting gear. Detailed Implementation

[0019] The following description is merely a preferred embodiment of this utility model, and the scope of protection is not limited to this embodiment. All technical solutions falling within the scope of this utility model's concept should be protected. Identical components are represented by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom" and "top," "inner" and "outer" refer to directions toward or away from the geometric center of a specific component.

[0020] like Figures 1 to 4 As shown, a pre-feeding mechanism for a cement kiln pre-combustion furnace includes a frame 1 and two feeding rollers, with the two ends of the frame 1 being the front end and the rear end, respectively. A conveying device is also provided on the frame 1, which can transport solid waste materials from the front end to the rear end of the frame 1.

[0021] The conveying device includes a conveyor belt 7 and a power roller assembly. The power roller assembly includes a driving roller 8 and several driven rollers 9, which are evenly distributed along the length of the frame 1. In this application, the driving roller 8 is designed to be located near the rear end of the frame 1. Both the driving roller 8 and the driven rollers 9 are rotatably connected to the frame 1. The conveyor belt 7 is fitted onto the power roller assembly and is driven by it. Due to the large mass of the solid waste material, the design of multiple driven rollers 9 can enhance the load-bearing capacity of the conveyor belt 7, thereby preventing the middle of the conveyor belt 7 from sagging and thus making the conveyor belt 7 less prone to damage.

[0022] The two feeding rollers are designated as the first feeding roller 2 and the second feeding roller 3. The first feeding roller 2 is located diagonally above the second feeding roller 3 and is closer to the front end of the frame 1. The two feeding rollers rotate in the same direction, meaning that the downward and rearward movement of the first feeding roller 2 is opposite to the upward and frontal movement of the second feeding roller 3. Since the first feeding roller 2 is located diagonally above the second feeding roller 3, the solid waste material entering between the first feeding roller 2 and the second feeding roller 3 is subjected to forces in two directions, thus more thoroughly breaking up the solid waste material.

[0023] To enable the two feeding rollers to more efficiently disperse solid waste, several rows of feeding protrusions are provided on both rollers, arranged circumferentially around the rollers. Each row of feeding protrusions includes several triangular feeding protrusions 4. The protrusions 4 in the same row are evenly distributed along the length of the roller, with adjacent rows staggered. When dispersing solid waste, the feeding protrusions 4 can insert into the solid waste and, with rotation, disperse the aggregated solid waste.

[0024] The frame 1 is equipped with an adjustment mechanism. The two ends of the second feeding roller 3 are directly rotatably connected to the side wall of the frame 1, and the two ends of the first feeding roller 2 are connected to the adjustment mechanism. The adjustment mechanism can adjust the height of the first feeding roller 2, thereby adjusting the distance between the first feeding roller 2 and the second feeding roller 3. By changing the distance between the first feeding roller 2 and the second feeding roller 3, the degree to which the two feeding rollers disperse the solid waste material can be changed. The smaller the distance between the two feeding rollers, the more thoroughly the solid waste material is dispersed.

[0025] The adjustment mechanism includes two sliders and two adjusting screws 5. Symmetrical slides are provided on the side walls of both sides of the frame 1. The two sliders are located within their respective slides and are slidably connected to them. The slides penetrate the side walls of the transverse frame 1. The thickness of the sliders is greater than the side walls of the frame 1, so that a portion of the sliders is located outside the slides. A fixing block 6 is also provided on the frame 1, and is fixedly connected to the frame 1. The fixing block 6 has a threaded hole, through which one end of the adjusting screw 5 passes and is threadedly engaged. The lower end of the adjusting screw 5 is engaged with the upper surface of the slider and is rotatably connected to the upper surface of the slider, allowing the adjusting screw 5 to hold the slider in place and prevent it from falling, without the slider affecting the rotation of the adjusting screw 5. The connection structure between the adjusting screw 5 and the slider is a common structure, such as inserting a bearing into the top of the slider and fixing the adjusting screw 5 to the inner edge of the bearing. The adjusting screw 5 can adjust the height of the sliders, and the height between the two sliders can be adjusted independently. The two ends of the first feeding roller 2 are respectively inserted into the two sliders and are rotatably connected to them.

[0026] A power mechanism is also provided on one side of the frame 1. The power mechanism includes a motor 10, three driving gears, three driven gears, and three transmission chains. The three driving gears are driving gear one 11, driving gear two 12, and driving gear three 13, and the three driven gears are driven gear one 14, driven gear two 15, and driven gear three 16.

[0027] Drive gear 11 is fixed to the output shaft of motor 10. Drive gear 2 12 and driven gear 1 14 are fixed to one end of drive roller 8. Drive gear 3 13 and driven gear 2 15 are fixed to one end of second feeding roller 3. Drive gear 3 16 is fixed to one end of first feeding roller 2. A transmission chain is fitted on drive gear 11 and driven gear 14, drive gear 2 12 and driven gear 2 15, and drive gear 3 13 and driven gear 3 16.

[0028] Motor 10 drives drive gear 11 to rotate, which in turn drives driven gear 14 to rotate via a transmission chain. Driven gear 14 then drives the power roller to rotate, enabling the power roller to drive the conveyor belt 7. Drive gear 12 follows the power roller and drives driven gear 15 to rotate via a transmission chain, which in turn drives the second feeding roller 3 to rotate. Drive gear 13 follows the second feeding roller 3 and drives driven gear 16 to rotate via a transmission chain, which in turn drives the first feeding roller 2 to rotate. Thus, after motor 10 starts, the conveyor and the two feeding rollers can start simultaneously.

[0029] In this design, all gears are of the same size, meaning that the two feeding rollers rotate at the same speed. However, gears of different sizes can be selected according to actual needs to change the speed of the two feeding rollers and the conveying device.

[0030] A guide groove is also provided on the frame 1, and a guide block is provided in the guide groove. The guide block is slidably connected to the guide groove, and an adjusting spring 17 is provided in the guide groove. The adjusting spring 17 pulls the guide block and generates a pulling force on the guide block. An adjusting gear 18 is rotatably connected to the guide block. The adjusting gear 18 is located in the transmission chain sleeved on the driving gear 3 13 and the driven gear 3 16. When the distance between the two feeding rollers is changed, the adjusting gear 18 will generate a pulling force on the transmission chain under the action of the spring force, so that the transmission chain is kept in a relatively taut state, thereby allowing the transmission chain to drive the driven gear 3 16 to rotate.

[0031] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pre-feeding mechanism for a cement kiln pre-combustion furnace, comprising a frame (1) and two feeding rollers, characterized in that, The frame (1) has a front end and a rear end at both ends. The frame (1) is also equipped with a conveying device for transporting goods from the front end to the rear end. The frame (1) is equipped with an adjustment mechanism, one of the feeding rollers is fixed on the adjustment mechanism and rotatably connected to the adjustment mechanism, and the other feeding roller is rotatably connected to the side wall of the frame (1). The adjustment mechanism is used to adjust the height and spacing of the two feeding rollers. The frame (1) is also equipped with a power mechanism on one side, which is used to drive the feeding roller and the conveying device to operate.

2. The pre-feeding mechanism for a cement kiln pre-combustion furnace according to claim 1, characterized in that, The two feeding rollers are a first feeding roller (2) and a second feeding roller (3), the first feeding roller (2) is located diagonally above the second feeding roller (3), and the first feeding roller (2) is located in front of the second feeding roller (3).

3. The pre-feeding mechanism for a cement kiln pre-combustion furnace according to claim 2, characterized in that, Both feeding rollers are provided with several rows of feeding bump groups. Each row of feeding bump groups includes several feeding bumps (4). The feeding bumps (4) are triangular. Several feeding bumps (4) in the same row of feeding bumps (4) are evenly distributed along the length of the feeding roller. Several feeding bumps (4) in adjacent groups are staggered with each other.

4. The pre-feeding mechanism for a cement kiln pre-combustion furnace according to claim 2, characterized in that, The adjustment mechanism includes two sliders and two adjusting screws (5). The side walls on both sides of the frame (1) are symmetrically provided with slides. The two sliders are respectively located in the corresponding slides and are slidably connected with the slides. The two ends of the first feeding roller (2) are respectively inserted into the two sliders and are rotatably connected with the sliders. The frame (1) is also provided with a fixing block (6). The fixing block (6) has a threaded hole. One end of the adjusting screw (5) passes through the threaded hole and is threadedly engaged with the threaded hole. One end of the adjusting screw (5) is engaged with the upper end face of the slider and is rotatably connected with the slider. The two adjusting screws (5) are used to adjust the height of the slider to realize the adjustment of the height of the first feeding roller (2).

5. A pre-feeding mechanism for a cement kiln pre-combustion furnace according to claim 2, characterized in that, The conveying device includes a conveyor belt (7) and a power roller group. The power roller group includes a driving roller (8) and several driven rollers (9). The driving roller (8) and several driven rollers (9) are evenly distributed along the length of the frame (1), and the driving roller (8) and several driven rollers (9) are rotatably connected to the frame (1). The conveyor belt (7) is sleeved on the power roller group and is connected to the power roller group for transmission. One end of the driving roller (8) is connected to the power mechanism.

6. The pre-feeding mechanism for a cement kiln pre-combustion furnace according to claim 5, characterized in that, The power mechanism includes a motor (10), three driving gears, three driven gears, and three transmission chains. The three driving gears are driving gear one (11), driving gear two (12), and driving gear three (13). The three driven gears are driven gear one (14), driven gear two (15), and driven gear three (16). Driving gear one (11) is fixed on the output shaft of the motor (10), and driving gear two (12) and driven gear one (14) are fixed on the motor (10). At one end of the moving roller (8), the third driving gear (13) and the second driven gear (15) are fixed to one end of the second feeding roller (3), the third driven gear (16) is fixed to one end of the first feeding roller (2), a transmission chain is fitted on the first driving gear (11) and the first driven gear (14), a transmission chain is fitted on the second driving gear (12) and the second driven gear (15), and a transmission chain is fitted on the third driving gear (13) and the third driven gear (16).

7. A pre-feeding mechanism for a cement kiln pre-combustion furnace according to claim 6, characterized in that, The frame (1) is also provided with a guide groove, and a guide block is provided in the guide groove. The guide block is slidably connected to the guide groove. An adjusting spring (17) is provided in the guide groove. One end of the adjusting spring (17) is connected to one end of the guide groove, and the other end of the adjusting spring (17) is fixedly connected to the guide block. An adjusting gear (18) is provided on the guide block. The adjusting gear (18) is located in the transmission chain sleeved on the driving gear three (13) and the driven gear three (16). The adjusting gear (18) is used to tighten the transmission chain.