Box-type flow meter spliced and assembled by aluminum alloy sections in building block mode

The box-type flowmeter, assembled by building block splicing of aluminum alloy profiles, solves the problem in the existing technology that the box parts cannot be replaced individually, and realizes convenient inspection and maintenance.

CN223485240UActive Publication Date: 2025-10-28SHANDONG LICHUANG TECH CO LTD
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Patent Information

Application Number
CN202422296397.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-10-28
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The box body of the existing box-type flowmeter is fixed by welding, so when the parts are damaged, they cannot be replaced individually, which makes inspection and maintenance inconvenient.

Method used

The design of aluminum alloy profile building block splicing assembly is adopted. The plug-in connection of the transducer mounting profile is realized through the cooperation of the slide groove and the slider, and the various components are connected with angle brackets and bolts to form a movable assembly structure.

Benefits of technology

The damaged parts can be replaced separately, which reduces the difficulty of maintenance and makes the transducer easy to install and remove.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a box-type flow meter spliced and assembled by aluminum alloy sections in a building block mode, which comprises a flow measuring box, and the flow measuring box comprises a front connecting frame, a rear connecting frame, two upper connecting cross beams, two lower connecting cross beams and four vertical mounting sections. The two sides of the lower end of the front connecting frame are connected with the two sides of the lower end of the rear connecting frame through two lower connecting cross beams, the two ends of each lower connecting cross beam are each vertically provided with one vertical installation profile, and the upper ends of the two vertical installation profiles on the same side are connected through one upper connecting cross beam; a control box is mounted at the upper end of each vertical mounting profile; a pluggable transducer mounting section bar is mounted on each vertical mounting section bar, and an ultrasonic probe is mounted on each transducer mounting section bar. The flow measuring box is formed by splicing and assembling the aluminum alloy sections, and the aluminum alloy sections are movably assembled instead of being fixed in a welding mode, so that damaged parts in the using process can be independently replaced, and the overhauling difficulty is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of water metering technology, and in particular to a box-type flow meter assembled from aluminum alloy profiles in a modular fashion. Background Technology

[0002] Ultrasonic box-type open channel flow meters can measure fluid velocity and level parameters, and calculate instantaneous flow rate by integrating velocity and level data. This product operates on the time-of-flight method, using an ultrasonic transducer to send ultrasonic signals in both the forward and reverse flow directions. The transducer receives the ultrasonic signals, obtaining time-of-flight information, and the integrator calculates the flow velocity. In ultrasonic level gauges, the transducer emits high-frequency ultrasonic pulses, which are reflected from the surface of the measured medium. The reflected echoes are received by the transducer and converted into electrical signals. Ultrasonic pulses propagate at the speed of sound, and the time interval from emission to reception is proportional to the distance between the transducer and the surface of the measured medium.

[0003] Existing box-type flow meters typically have a welded casing, which makes it difficult to replace individual damaged parts, leading to inconvenience in maintenance. To address these issues, the inventors have developed a box-type flow meter using modular assembly of aluminum alloy profiles. This new design utilizes aluminum alloy profiles for the casing, allowing for movable assembly rather than welding. This enables individual replacement of damaged parts, reducing maintenance complexity. A prototype of this product has been manufactured and is performing as expected. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing a box-type flow meter that is assembled from aluminum alloy profiles using a modular splicing method.

[0005] This utility model is achieved through the following technical solution: a box-type flow meter assembled from aluminum alloy profiles in a modular fashion, comprising a flow measuring box, the flow measuring box including a front connecting frame, a rear connecting frame, two upper connecting beams, two lower connecting beams, and four vertical mounting profiles. The two sides of the lower end of the front connecting frame are connected to the two sides of the lower end of the rear connecting frame through two lower connecting beams. A vertical mounting profile is vertically installed at both ends of each lower connecting beam, and the upper ends of two vertical mounting profiles on the same side are connected by an upper connecting beam. A control box is installed at the upper end of each vertical mounting profile. A pluggable transducer mounting profile is installed on each vertical mounting profile, and an ultrasonic probe is installed on the transducer mounting profile.

[0006] Preferably, each vertical mounting profile is provided with a sliding groove and a mounting slot for the transducer mounting profile to be inserted, and the transducer mounting profile is provided with a slider that mates with the sliding groove. The transducer mounting profile and the vertical mounting profile are connected by insertion and removal through the cooperation of the slider and the sliding groove.

[0007] Preferably, one end of the lower connecting beam is connected to the front connecting frame via a corner bracket, and the other end is connected to the rear connecting frame via a corner bracket; the lower end of each vertical mounting profile is connected to the lower connecting beam via a corner bracket; the upper connecting beam is connected to the vertical mounting profile via a corner bracket.

[0008] Preferably, the control box includes a box body and an L-shaped cover fastened to the box body, wherein the L-shaped cover, the box body, and the vertical mounting profile are connected by bolts.

[0009] Preferably, a top plate is installed between the front connecting frame, the rear connecting frame, and the two upper connecting beams.

[0010] Preferably, a base plate is installed between the front connecting frame, the rear connecting frame, and the two lower connecting beams.

[0011] Preferably, a side plate is installed between the upper connecting beam, the lower connecting beam, and the two vertical mounting profiles on the same side.

[0012] The beneficial effects of this utility model are as follows:

[0013] The current measuring box in this application is assembled from aluminum alloy profiles, using a movable assembly rather than welding fixation. Therefore, damaged parts can be replaced individually, reducing maintenance difficulty. Furthermore, the transducer mounting profiles feature a pluggable design, making installation and removal convenient. Attached Figure Description

[0014] Figure 1 This is a perspective view of the flow meter box of this utility model;

[0015] Figure 2 This is a three-dimensional view of the flow meter frame structure of this utility model;

[0016] Figure 3 This is a side view of the flow meter box of this utility model;

[0017] Figure 4 This is a perspective view of the vertically installed profile of this utility model;

[0018] Figure 5 This is a partial view of the vertical mounting profile of this utility model;

[0019] Figure 6 This is a perspective view showing the connection relationship between the vertical mounting profile and the control box of this utility model;

[0020] Figure 7This is a perspective view of the control box body of this utility model;

[0021] Figure 8 This is a perspective view of the cover of the control box of this utility model;

[0022] As shown in the figure:

[0023] 1. Flow meter box; 2. Front connecting frame; 3. Rear connecting frame; 4. Upper connecting beam; 5. Lower connecting beam; 6. Vertical mounting profile; 7. Top plate; 8. Side plate; 9. Bottom plate; 10. L-shaped cover; 11. Box body; 12. Corner bracket; 13. Transducer mounting profile; 14. Mounting groove; 15. Slide groove; 16. Slider. Detailed Implementation

[0024] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to describe the solution.

[0025] like Figure 1-8 As shown, this utility model includes a flow measurement box 1, which includes a front connecting frame 2, a rear connecting frame 3, two upper connecting beams 4, two lower connecting beams 5, and four vertical mounting profiles 6. The lower ends of the front connecting frame 2 and the lower ends of the rear connecting frame 3 are connected by the two lower connecting beams 5. A vertical mounting profile 6 is vertically mounted at both ends of each lower connecting beam 5, and the upper ends of two vertical mounting profiles 6 on the same side are connected by an upper connecting beam 4. A control box is mounted at the upper end of each vertical mounting profile 6. A pluggable transducer mounting profile 13 is mounted on each vertical mounting profile 6, and an ultrasonic probe 17 is mounted on the transducer mounting profile 13.

[0026] In this embodiment, each vertical mounting profile 6 is provided with a sliding groove 15 and a mounting slot 14 for the transducer mounting profile 13 to be inserted into. The transducer mounting profile 13 is provided with a slider 16 that cooperates with the sliding groove 15. The transducer mounting profile 13 and the vertical mounting profile 6 are connected by insertion and removal through the cooperation of the slider 16 and the sliding groove 15.

[0027] In this embodiment, one end of the lower connecting beam 5 is connected to the front connecting frame 2 via corner bracket 12, and the other end is connected to the rear connecting frame 3 via corner bracket 12. The lower end of each vertical mounting profile 6 is connected to the lower connecting beam 5 via corner bracket 12. The upper connecting beam 4 is connected to the vertical mounting profile 6 via corner bracket 12.

[0028] In this embodiment, the control box includes a box body 11 and an L-shaped box cover 10 fastened to the box body 11. The L-shaped box cover 10, the box body 11, and the vertical mounting profile 6 are connected by bolts.

[0029] In this embodiment, a top plate 7 is installed between the front connecting frame 2, the rear connecting frame 3, and the two upper connecting beams 4. A bottom plate 9 is installed between the front connecting frame 2, the rear connecting frame 3, and the two lower connecting beams 5. A side plate 8 is installed between the upper connecting beams 4, the lower connecting beams 5, and the two vertical mounting profiles 6 on the same side.

[0030] The current measuring box 1 of this application is assembled from aluminum alloy profiles. It is a movable assembly rather than a welded fixation, so damaged parts can be replaced individually, reducing maintenance difficulty. At the same time, the transducer mounting profile 13 adopts a pluggable design, which makes installation and removal convenient.

[0031] Of course, the above description is not limited to the examples above. Technical features of this utility model not described can be implemented by or using existing technology, and will not be repeated here. The above embodiments and drawings are only used to illustrate the technical solution of this utility model and are not intended to limit this utility model. This utility model has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model do not depart from the spirit of this utility model and should also fall within the protection scope of the claims of this utility model.

Claims

1. A box-type flow meter assembled from aluminum alloy profiles in a modular fashion, characterized in that: The device includes a flow measurement box, which comprises a front connecting frame, a rear connecting frame, two upper connecting beams, two lower connecting beams, and four vertical mounting profiles. The lower ends of the front connecting frame and the lower ends of the rear connecting frame are connected by the two lower connecting beams. A vertical mounting profile is vertically mounted at both ends of each lower connecting beam, and the upper ends of two vertical mounting profiles on the same side are connected by an upper connecting beam. A control box is mounted at the upper end of each vertical mounting profile. A pluggable transducer mounting profile is mounted on each vertical mounting profile, and an ultrasonic probe is mounted on the transducer mounting profile. The control box includes a box body and an L-shaped cover that is fastened to the box body. The L-shaped cover, the box body, and the vertical mounting profiles are connected by bolts.

2. The box-type flow meter assembled from aluminum alloy profiles in a modular fashion according to claim 1, characterized in that: Each vertical mounting profile is provided with a sliding groove and a mounting slot for the transducer mounting profile to be inserted. The transducer mounting profile is provided with a slider that cooperates with the sliding groove.

3. The box-type flow meter assembled from aluminum alloy profiles in a modular fashion according to claim 2, characterized in that: One end of the lower connecting beam is connected to the front connecting frame via an angle bracket, and the other end is connected to the rear connecting frame via an angle bracket; the lower end of each vertical mounting profile is connected to the lower connecting beam via an angle bracket; the upper connecting beam is connected to the vertical mounting profile via an angle bracket.

4. The box-type flow meter assembled from aluminum alloy profiles in a modular fashion according to claim 1, characterized in that: Install a top plate between the front connecting frame, the rear connecting frame, and the two upper connecting beams.

5. A box-type flow meter assembled from aluminum alloy profiles using modular splicing, as described in claim 4, characterized in that: Install a base plate between the front connecting frame, the rear connecting frame, and the two lower connecting beams.

6. A box-type flow meter assembled from aluminum alloy profiles using modular splicing, as described in claim 5, characterized in that: Install side panels between the upper connecting beam, the lower connecting beam, and the two vertical mounting profiles on the same side.