Vertical aluminum shell explosion-proof detection tool

Abstract

The utility model provides a vertical aluminum shell explosion-proof detection tool, which comprises a pressure measuring aluminum shell, an upper fixing plate, a lower fixing plate and a bottom plate, the upper fixing plate and the lower fixing plate are connected and fixed through a first supporting rod, and the lower fixing plate and the bottom plate are connected and fixed through a second supporting rod. An oil pump is installed on the bottom plate and fixed through an oil pump fixing column, a sealing assembly is installed on the lower fixing plate, and the pressure measuring aluminum shell is installed in the sealing assembly. An ejection assembly is mounted on the upper fixing plate, and the acting end of the ejection assembly is connected with the upper end of the sealing assembly; a pressure gauge is installed on the upper fixing plate and connected with the oil pump and the sealing assembly through an oil pressure pipeline. The sealing assembly is arranged to wrap and seal the test position, the overall sealing performance is good, and entering of garbage and dust is reduced.

Description

Technical Field

[0001] This utility model relates to a vertical aluminum shell explosion-proof testing fixture. Background Technology

[0002] With market development, the demand for products with explosion-proof valve aluminum shells is increasing. Existing explosion-proof pressure testing fixtures are mostly horizontal fixtures. The top cover of these horizontal fixtures can be easily removed, resulting in poor sealing. This allows workshop debris and dust to easily enter the equipment and flow into the oil pump. Consequently, the oil pump needs to be disassembled and cleaned periodically; otherwise, it will affect the normal operation of the oil pump. Utility Model Content

[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a vertical aluminum shell explosion-proof testing fixture. This fixture uses a sealing component to enclose and seal the test location, resulting in good overall sealing and reducing the entry of debris and dust.

[0004] The objective of this utility model can be achieved through the following technical solution: A vertical aluminum shell explosion-proof testing fixture, comprising a pressure-measuring aluminum shell, an upper fixed plate, a lower fixed plate, and a base plate. The upper fixed plate and the lower fixed plate are connected and fixed by a first support rod, and the lower fixed plate and the base plate are connected and fixed by a second support rod. An oil pump is installed on the base plate and fixed by an oil pump fixing column, wherein:

[0005] A sealing assembly is installed on the lower fixing plate, and the pressure measuring aluminum shell is installed inside the sealing assembly;

[0006] A top material assembly is installed on the upper fixing plate, and the functional end of the top material assembly is connected to the upper end of the sealing assembly.

[0007] A pressure gauge is installed on the upper fixed plate. The pressure gauge is connected to the oil pump and sealing components through an oil pressure pipeline. An oil pump switch is installed on the base plate.

[0008] Furthermore, the upper end of the oil pump is a pump station connection block, and the pump station connection block has an oil pump connector that communicates with the inside of the oil pump. The oil pump fixing column is vertically set on the base plate on both sides of the oil pump, and the upper end of the oil pump fixing column is connected and fixed to the pump station connection block.

[0009] Furthermore, the sealing assembly includes an oil pan, a pad, an explosion-proof fixed baffle, and an explosion-proof movable baffle fixed on the lower fixed plate. The lower fixed plate is provided with a clearance hole, and the oil pan is provided with a nut connector corresponding to the clearance hole. A pad is installed in the middle of the oil pan. The upper end of the nut connector passes through the pad, and the lower end of the nut connector passes through the clearance hole. The pressure-measuring aluminum shell is installed on the pad and covers the nut connector. The explosion-proof fixed baffle and the explosion-proof movable baffle are inserted into the edge of the oil pan to cover and seal the pressure-measuring aluminum shell.

[0010] Furthermore, both the explosion-proof fixed baffle and the explosion-proof movable baffle are cylindrical with openings at the top and bottom, and both have notches on their surfaces. The diameter of the explosion-proof fixed baffle is slightly larger than that of the explosion-proof movable baffle, and the two together form a cylinder to seal the pressure measuring aluminum shell. The explosion-proof movable baffle can rotate along the edge of the oil pan to open or close the notch.

[0011] Furthermore, the top material assembly includes a handwheel, a lead screw, an explosion-proof baffle cover, and a top material block. The lead screw is connected to the middle of the upper fixed plate via a flange and passes downward through the upper fixed plate. The handwheel is connected to the upper end of the lead screw, and a connecting block is connected to the lower end of the lead screw. A bearing sleeved on the lead screw is provided in the connecting block. The top material block is connected and fixed to the lead screw via a bearing stop. The explosion-proof baffle cover is installed on the lead screw and covers the upper ends of the explosion-proof fixed baffle and the explosion-proof movable baffle. The lower end of the top material block can abut against the pressure testing aluminum shell.

[0012] Furthermore, the upper end of the bearing stop is provided with a connecting edge that is fixed to the end of the lead screw, the inside of the top material block has a pressure step, and the lower edge of the bearing stop is provided with a pressing step that presses against the pressure step.

[0013] Furthermore, the hydraulic pipeline includes a first oil pipe connecting the pressure gauge and the oil pump connector, and a second oil pipe connecting the pressure gauge and the nut connector.

[0014] Compared with the prior art, the advantages of this application are: by setting a sealing component to wrap and seal the test position, the overall sealing performance is good and the entry of garbage and dust is reduced. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the tooling;

[0016] Figure 2 This is a schematic diagram of the tooling from another perspective;

[0017] Figure 3 This is a schematic diagram of the top material assembly;

[0018] Figure 4 This is an exploded view of the top-mounted component;

[0019] Figure 5 This is a schematic diagram of the sealing assembly;

[0020] Figure 6 This is an exploded view of the sealing assembly;

[0021] Figure 7 This is a cross-sectional view of the top material assembly;

[0022] In the diagram, 1. Upper fixed plate; 101. Handwheel; 102. Screw; 103. Flange; 104. Explosion-proof baffle cover; 105. Top material block; 1051. Pressure-bearing step; 106. Connecting block; 107. Bearing; 108. Bearing stop block; 1081. Connecting edge; 1082. Extrusion step; 11. Pressure gauge; 111. First oil pipe; 112. Second oil pipe; 2. Lower fixed plate; 201. First support rod; 21. Explosion-proof fixed baffle; 22. Explosion-proof movable baffle; 23. Pressure measuring aluminum shell; 24. Pad block; 241. Nut joint; 25. Oil pan; 251. Clearance hole; 3. Base plate; 301. Second support rod; 31. Oil pump switch; 32. Oil pump; 321. Pump station connecting block; 33. Oil pump fixing column. Detailed Implementation

[0023] The following are specific embodiments of the present invention, and the technical solution of the present invention will be further described in conjunction with the accompanying drawings.

[0024] like Figure 1-7 As shown, a vertical aluminum shell explosion-proof testing fixture includes a pressure-measuring aluminum shell 23, an upper fixing plate 1, a lower fixing plate 2, and a base plate 3. The upper fixing plate 1 and the lower fixing plate 2 are connected and fixed by a first support rod 201, and the lower fixing plate 2 and the base plate 3 are connected and fixed by a second support rod 301. An oil pump 32 is mounted on the base plate 3 and fixed by an oil pump fixing column 33.

[0025] A sealing assembly is installed on the lower fixing plate 2, and the pressure measuring aluminum shell 23 is installed inside the sealing assembly;

[0026] A top material assembly is installed on the upper fixing plate 1, and the functional end of the top material assembly is connected to the upper end of the sealing assembly.

[0027] A pressure gauge 11 is installed on the upper fixed plate 1. The pressure gauge 11 is connected to the oil pump and the sealing assembly through the oil pressure pipeline. An oil pump switch 31 is installed on the base plate 3.

[0028] Furthermore, the upper end of the oil pump 32 is a pump station connection block 321, and the pump station connection block 321 has an oil pump connector that communicates with the inside of the oil pump 32. The oil pump fixing column 33 is vertically set on the base plate 3 on both sides of the oil pump 32, and the upper end of the oil pump fixing column 33 is connected and fixed to the pump station connection block 321.

[0029] Furthermore, the sealing assembly includes an oil pan 25, a pad 24, an explosion-proof fixed baffle 21, and an explosion-proof movable baffle 22 fixed on the lower fixed plate 2. The lower fixed plate 2 has a clearance hole 251, and the oil pan 25 has a nut connector 241 corresponding to the clearance hole 251. The pad 24 is installed in the middle of the oil pan 25. The upper end of the nut connector 241 passes through the pad 24, and the lower end of the nut connector 241 passes through the clearance hole 251. The pressure-measuring aluminum shell 23 is installed on the pad 24 and covers the nut connector 241. The explosion-proof fixed baffle 21 and the explosion-proof movable baffle 22 are inserted into the edge of the oil pan 25 to cover and seal the pressure-measuring aluminum shell 23. The pressure-measuring aluminum shell is stably installed by the pad 24, and the explosion-proof fixed baffle 21 and the explosion-proof movable baffle 22 seal the interior to prevent dust from entering.

[0030] Furthermore, both the explosion-proof fixed baffle 21 and the explosion-proof movable baffle 22 are cylindrical with openings at the top and bottom, and both have notches on their surfaces. The diameter of the explosion-proof fixed baffle 21 is slightly larger than that of the explosion-proof movable baffle 22, and the two together form a cylinder to seal the pressure measuring aluminum shell 23. The explosion-proof movable baffle 22 can rotate along the edge of the oil pan 25 to open or close the notch.

[0031] Furthermore, the top-feeding assembly includes a handwheel 101, a lead screw 102, an explosion-proof baffle cover 104, and a top-feeding block 105. The lead screw 102 is connected to the middle of the upper fixed plate 1 via a flange 103 and passes downward through the upper fixed plate 1. The handwheel 101 is connected to the upper end of the lead screw 102. A connecting block 106 is connected to the lower end of the lead screw 102. A bearing 107 is sleeved on the lead screw 102 within the connecting block. The top-feeding block 105 is connected and fixed to the lead screw 102 via a bearing stop 108. The explosion-proof baffle cover 104 is disposed on the lead screw 102 and covers the upper ends of the explosion-proof fixed baffle 21 and the explosion-proof movable baffle 22. The lower end of the top-feeding block 105 can abut against the pressure-measuring aluminum shell 23. Rotating the handwheel 101 rotates the lead screw 102, causing the lead screw 102 to feed downward, thereby pressing the top-feeding block 105 against the pressure-measuring aluminum shell 23.

[0032] Furthermore, the upper end of the bearing stop 108 is provided with a connecting edge 1081 that is fixed to the end of the lead screw 102, the inside of the top material block 105 has a pressure step 1051, and the lower edge of the bearing stop 108 is provided with a pressing step 1082 that presses against the pressure step 1051.

[0033] In the above structure, the top material block 105 is fixed to the lower end of the lead screw 102 by means of bearing stop 108 and by means of extrusion step 1082 and pressure step 1051.

[0034] Furthermore, the hydraulic pipeline includes a first oil pipe 111 connecting the pressure gauge 11 to the oil pump connector and a second oil pipe 112 connecting the pressure gauge 11 to the nut connector 241.

[0035] Principle: Place the pressure testing aluminum shell 2323 with its opening facing down into the support block 24. Turning the handwheel 101 rotates the lead screw 102, causing the top block 105 to press down and contact the upper end of the pressure testing aluminum shell 2323, thus tightening it. Then, rotate the explosion-proof movable baffle 22 to cover the notch and form a cylindrical sealing structure with the explosion-proof fixed baffle 21. Set the pressure gauge 11 to the required pressure value. Press the oil pump switch 31 to start the oil pump 32. The oil in the oil pump 32 flows into the pressure gauge 11 through the first oil pipe 111, and then flows into the pressure testing aluminum shell 2323 through the second oil pipe 112 and the nut connector 241, thus opening the product. At this time, the pressure gauge 11 displays the required pressure value.

[0036] This fixture mainly consists of a fixed explosion-proof baffle 21 and a movable explosion-proof baffle 22 forming a cylindrical sealing structure to reduce the entry of garbage and dust.

[0037] The above-described technical solution of this utility model addresses the problem that existing technical solutions are too simplistic and provides a solution that is significantly different from existing technologies. The parts not covered in this application's technical solution are the same as or can be implemented using existing technologies, and will not be described in detail here.

[0038] The technical solutions in the above embodiments have clearly and completely described the content of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

Claims

1. A vertical aluminum shell explosion-proof testing fixture, comprising a pressure-measuring aluminum shell, an upper fixed plate, a lower fixed plate, and a base plate, wherein the upper fixed plate and the lower fixed plate are connected and fixed by a first support rod, the lower fixed plate and the base plate are connected and fixed by a second support rod, and an oil pump is mounted on the base plate and fixed by an oil pump fixing column, wherein: A sealing assembly is installed on the lower fixing plate, and the pressure measuring aluminum shell is installed inside the sealing assembly; A top material assembly is installed on the upper fixing plate, and the functional end of the top material assembly is connected to the upper end of the sealing assembly. A pressure gauge is installed on the upper fixed plate. The pressure gauge is connected to the oil pump and sealing components through an oil pressure pipeline. An oil pump switch is installed on the base plate.

2. The vertical aluminum shell explosion-proof testing fixture according to claim 1, characterized in that: The upper end of the oil pump is a pump station connection block, and the pump station connection block has an oil pump connector that communicates with the inside of the oil pump. The oil pump fixing column is vertically set on the base plate on both sides of the oil pump, and the upper end of the oil pump fixing column is connected and fixed to the pump station connection block.

3. The vertical aluminum shell explosion-proof testing fixture according to claim 1, characterized in that: The sealing assembly includes an oil pan, a pad, an explosion-proof fixed baffle, and an explosion-proof movable baffle fixed on a lower fixed plate. The lower fixed plate is provided with a clearance hole, and the oil pan is provided with a nut connector corresponding to the clearance hole. A pad is installed in the middle of the oil pan. The upper end of the nut connector passes through the pad, and the lower end of the nut connector passes through the clearance hole. The pressure measuring aluminum shell is installed on the pad and covers the nut connector. The explosion-proof fixed baffle and the explosion-proof movable baffle are inserted into the edge of the oil pan to cover and seal the pressure measuring aluminum shell.

4. The vertical aluminum shell explosion-proof testing fixture according to claim 3, characterized in that: Both the explosion-proof fixed baffle and the explosion-proof movable baffle are cylindrical with openings at the top and bottom, and both have notches on their surfaces. The diameter of the explosion-proof fixed baffle is slightly larger than that of the explosion-proof movable baffle, and the two together form a cylinder to seal the pressure measuring aluminum shell. The explosion-proof movable baffle can rotate along the edge of the oil pan to open or close the notch.

5. The vertical aluminum shell explosion-proof testing fixture according to claim 4, characterized in that, The top material assembly includes a handwheel, a lead screw, an explosion-proof baffle cover, and a top material block. The lead screw is connected to the middle of the upper fixed plate via a flange and passes downward through the upper fixed plate. The handwheel is connected to the upper end of the lead screw, and a connecting block is connected to the lower end of the lead screw. A bearing sleeved on the lead screw is provided in the connecting block. The top material block is connected and fixed to the lead screw via a bearing stop. The explosion-proof baffle cover is installed on the lead screw and covers the upper ends of the explosion-proof fixed baffle and the explosion-proof movable baffle. The lower end of the top material block can abut against the pressure measuring aluminum shell.

6. The vertical aluminum shell explosion-proof testing fixture according to claim 5, characterized in that, The upper end of the bearing stop is provided with a connecting edge that is fixed to the end of the lead screw. The inside of the top material block has a pressure step, and the lower edge of the bearing stop is provided with a pressing step that presses against the pressure step.

7. The vertical aluminum shell explosion-proof testing fixture according to claim 3, characterized in that, The hydraulic pipeline includes a first oil pipe connecting the pressure gauge and the oil pump connector, and a second oil pipe connecting the pressure gauge and the nut connector.

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