Instrument for detecting hardness of steel pipe
By designing automatic stabilizing components and a moving mechanism for the detection head, the problem of lack of limit in the hardness testing equipment is solved, and automatic fixation and accurate detection of steel pipes are achieved.
Patent Information
- Application Number
- CN202422635238.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing hardness testing equipment lacks limiting and stabilizing components, which requires workers to manually fix the steel pipes, increasing the error in testing accuracy.
A steel pipe hardness inspection instrument is designed, which includes a stabilizing component, a sliding groove, a stroke component, a transmission component, a drive component, a lifting component and a limit groove. The motor is used to drive the worm and the pulley to rotate, and the threaded rod and the transmission block to move, thereby realizing automatic fixation and detection.
It realizes the automatic stabilization and detection of steel pipes, reduces manual operation errors and improves detection accuracy.
Smart Images

Figure CN223485733U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel pipe hardness testing technology, and in particular relates to a steel pipe hardness testing instrument. Background Technology
[0002] Hardness testing of steel pipes is an important step in ensuring that the material properties meet the requirements of specific applications. Hardness testing can reflect the mechanical properties of materials such as elastic limit, yield strength, and compressive strength. Steel pipe hardness testers are widely used in fields such as mining, electronics, and metallurgy, and play an important role, especially in material differentiation in metal material warehouses and rapid inspection of multiple measurement points on large workpieces.
[0003] Common hardness testing equipment on the market simply needs to be placed on the testing platform. However, due to the lack of limiting and stabilizing components, it is sometimes necessary for the operator to manually fix the steel pipe. The operator's other hand needs to control the downward movement of the testing head to make contact with the steel pipe for testing. This operation greatly increases the error in the accuracy of the test. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides a steel pipe hardness testing instrument, which has the advantages of automatically stabilizing and testing the steel pipe. It solves the problem that due to the lack of limiting and stabilizing components in the equipment, it is necessary for the operator to manually fix the steel pipe when necessary, while the operator's other hand needs to control the downward movement of the testing head to contact the steel pipe for testing. This operation greatly increases the error in the testing accuracy.
[0005] This utility model is implemented as follows: a steel pipe hardness testing instrument, comprising:
[0006] main body;
[0007] Detection head: The detection head is disposed on the front side of the main body;
[0008] Workbench: The outer surface of the workbench is fixedly connected to the outer surface of the main body;
[0009] Steel pipe: The steel pipe is installed on the upper side of the workbench;
[0010] Stabilizing components: Two stabilizing components are provided, both of which are disposed on the upper side of the worktable. Each stabilizing component includes:
[0011] Arc-shaped plate: The opposite side of the arc-shaped plate is in contact with the outer surface of the steel pipe;
[0012] Sliding rod: The sliding rod is fixedly connected at one end to the opposite side of the arc-shaped plate;
[0013] Telescopic spring: The telescopic spring is sleeved on the outer surface of the sliding rod, and one end of the telescopic spring is fixedly connected to the opposite side of the arc-shaped plate;
[0014] Sliding plate: The inside of the sliding plate is slidably connected to the outer surface of the sliding rod, and the opposite side of the sliding plate is fixedly connected to the opposite end of the telescopic spring.
[0015] As a preferred embodiment of this utility model, the upper surface of the worktable is provided with a sliding groove, and there are two sliding grooves, the inner walls of the two sliding grooves are slidably connected to the outer surface of the sliding plate.
[0016] In a preferred embodiment of this utility model, a travel assembly is provided on one side of the sliding plate, and two travel assemblies are provided, the two travel assemblies comprising:
[0017] Stroke component: The opposite side of the stroke component is fixedly connected to the opposite side of the sliding plate;
[0018] Stroke groove: The stroke groove is formed on the surface of the stroke component;
[0019] Stroke column: The outer surface of the stroke column is slidably connected to the inner wall of the stroke groove, and a transmission component is provided on the rear end face of the stroke column.
[0020] As a preferred embodiment of this utility model, the transmission assembly includes:
[0021] Worm Gears: Two worm gears are provided, and the front surfaces of both worm gears are fixedly connected to the rear end face of the stroke column;
[0022] Worm: The outer surface of the worm and the outer surface of the worm wheel are meshed with each other, and a drive assembly is provided on the lower surface of the worm;
[0023] Support rods: Two support rods are provided. The front ends of the two support rods are rotatably connected to the rear surface of the worm gear through a rotating shaft, and the rear ends of the support rods are fixedly connected to the interior of the main body.
[0024] As a preferred embodiment of this invention, the driving component includes:
[0025] Motor: The output end of the motor is fixedly connected to the lower surface of the worm gear, and the lower surface of the motor is fixedly connected to the interior of the main body;
[0026] Pulleys: There are two pulleys, which are connected by a belt drive. The front pulley is fixedly connected to the outer surface of the motor output end.
[0027] In a preferred embodiment of this invention, a lifting assembly is provided on the upper surface of the rear pulley, the lifting assembly comprising:
[0028] Threaded rod: The lower end face of the threaded rod is fixedly connected to the upper surface of the rear pulley, and the upper end face of the threaded rod is rotatably connected to the inside of the main body through a rotating shaft;
[0029] Transmission block: The transmission block is internally connected to the threaded rod via a threaded rotation, and the front surface of the transmission block is fixedly connected to the rear surface of the detection head.
[0030] As a preferred embodiment of this utility model, a limiting groove is formed on the front surface of the main body, and the inner wall of the limiting groove is slidably connected to the outer surface of the transmission block.
[0031] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0032] 1. This utility model, by setting up a stabilizing component, a sliding groove, a stroke component, a transmission component, a drive component, a lifting component, and a limiting groove, uses a motor to drive the worm gear to rotate. Simultaneously, the motor can drive the pulley to rotate, causing the pulley to drive the threaded rod to rotate. The rotation of the threaded rod causes the transmission block to move downward along the outer surface of the threaded rod. The transmission block then drives the detection head to move downward for sensory inspection. At the same time, the rotation of the worm gear drives the worm wheel to rotate, causing the stroke column on the front surface of the worm wheel to press against the inner wall of the stroke groove. This forces the stroke component to pull the sliding plate along the inner wall of the sliding groove towards the steel pipe. The sliding plate then drives the arc plate towards the steel pipe until the arc plate fixes the steel pipe, achieving the effect of automatically stabilizing and inspecting the steel pipe. Attached Figure Description
[0033] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0034] Figure 2 This is a full sectional schematic diagram provided in an embodiment of the present utility model;
[0035] Figure 3 This is an exploded view of the stroke assembly and transmission assembly provided in this embodiment of the utility model;
[0036] Figure 4 This is a partial three-dimensional structural schematic diagram provided in an embodiment of the present utility model.
[0037] In the diagram: 1. Main body; 2. Detection head; 3. Workbench; 4. Steel pipe; 5. Stabilizing component; 501. Arc plate; 502. Sliding rod; 503. Telescopic spring; 504. Sliding plate; 6. Sliding groove; 7. Stroke component; 701. Stroke component; 702. Stroke groove; 703. Stroke column; 8. Transmission component; 801. Worm gear; 802. Worm; 803. Support rod; 9. Drive component; 901. Motor; 902. Pulley; 10. Lifting component; 1001. Threaded rod; 1002. Transmission block; 11. Limiting groove. Detailed Implementation
[0038] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0039] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0040] like Figures 1 to 4 As shown in the figure, an instrument for testing the hardness of steel pipes provided in this embodiment of the present invention includes:
[0041] Entity 1;
[0042] Detection head 2: Detection head 2 is located on the front side of the main body 1;
[0043] Workbench 3: The outer surface of workbench 3 is fixedly connected to the outer surface of main body 1;
[0044] Steel pipe 4: Steel pipe 4 is installed on the upper side of the workbench 3;
[0045] Stabilizing component 5: Two stabilizing components 5 are provided, both of which are located on the upper side of the worktable 3. The stabilizing components 5 include:
[0046] Arc plate 501: The opposite side of arc plate 501 is attached to the outer surface of steel pipe 4;
[0047] Sliding rod 502: One end of the sliding rod 502 is fixedly connected to the opposite side of the arc plate 501;
[0048] Telescopic spring 503: The telescopic spring 503 is sleeved on the outer surface of the sliding rod 502, and one end of the telescopic spring 503 is fixedly connected to the opposite side of the arc plate 501;
[0049] Sliding plate 504: The interior of sliding plate 504 is slidably connected to the outer surface of sliding rod 502, and the opposite side of sliding plate 504 is fixedly connected to the opposite end of telescopic spring 503.
[0050] refer to Figure 2 As shown, the upper surface of the workbench 3 is provided with a sliding groove 6. There are two sliding grooves 6, and the inner walls of the two sliding grooves 6 are slidably connected to the outer surface of the sliding plate 504.
[0051] Using the above scheme: the sliding plate 504 moves along the inner wall of the sliding groove 6 to the opposite side, the sliding plate 504 drives the sliding rod 502 and the telescopic spring 503 to move to the opposite side, and the sliding rod 502 drives the arc plate 501 to approach the steel pipe 4 until the opposite side of the arc plate 501 is in close contact with the outer surface of the steel pipe 4.
[0052] refer to Figure 3As shown, a stroke assembly 7 is provided on the opposite side of the sliding plate 504. There are two stroke assemblies 7, and the two stroke assemblies 7 include:
[0053] Stroke component 701: The opposite side of stroke component 701 is fixedly connected to the opposite side of sliding plate 504;
[0054] Stroke groove 702: Stroke groove 702 is formed on the surface of stroke component 701;
[0055] Stroke column 703: The outer surface of stroke column 703 is slidably connected to the inner wall of stroke groove 702, and a transmission component 8 is provided on the rear end face of stroke column 703.
[0056] Using the above scheme: In order to move the sliding plate 504 to the opposite side, the stroke column 703 moves in a circular trajectory. The outer surface of the stroke column 703 can press against the inner wall of the stroke groove 702 and slide along the inner wall of the stroke groove 702, so that the stroke member 701 pulls the sliding plate 504 to the opposite side.
[0057] refer to Figure 3 As shown, the transmission assembly 8 includes:
[0058] Worm Gear 801: There are two worm gears 801, and the front surfaces of both worm gears 801 are fixedly connected to the rear end face of the stroke column 703;
[0059] Worm 802: The outer surface of worm 802 is meshed with the outer surface of worm wheel 801, and a drive assembly 9 is provided on the lower surface of worm 802;
[0060] Support rod 803: There are two support rods 803. The front end faces of the two support rods 803 are rotatably connected to the rear surface of the worm gear 801 through a rotating shaft, and the rear end faces of the support rods 803 are fixedly connected to the interior of the main body 1.
[0061] The above scheme is adopted: In order to make the stroke column 703 move in a circular trajectory, the worm 802 rotates, and the outer surface of the worm 802 meshes with the outer surface of the worm wheel 801, so that the worm wheel 801 rotates. The worm wheel 801 then drives the stroke column 703 on the front surface to move. The support rod 803 mainly plays the role of supporting the worm wheel 801.
[0062] refer to Figure 4 As shown, the driving component 9 includes:
[0063] Motor 901: The output end of motor 901 is fixedly connected to the lower surface of worm 802, and the lower surface of motor 901 is fixedly connected to the inside of the main body 1;
[0064] Pulley 902: There are two pulleys 902, which are connected by belt drive. The front pulley 902 is fixedly connected to the outer surface of the output end of the motor 901.
[0065] Using the above scheme: In order to make the worm 802 rotate, the motor 901 is started. The output end of the motor 901 can drive the worm 802 to rotate. At the same time, it drives the front pulley 902 to rotate. The front pulley 902 drives the rear pulley 902 to rotate through the belt.
[0066] refer to Figure 4 As shown, a lifting assembly 10 is provided on the upper surface of the rear pulley 902. The lifting assembly 10 includes:
[0067] Threaded rod 1001: The lower end face of threaded rod 1001 is fixedly connected to the upper surface of the rear pulley 902, and the upper end face of threaded rod 1001 is rotatably connected to the inside of the main body 1 through a rotating shaft;
[0068] Transmission block 1002: The transmission block 1002 is internally connected to the threaded rod 1001 via a threaded rotation, and the front surface of the transmission block 1002 is fixedly connected to the rear surface of the detection head 2.
[0069] Using the above scheme: When the rear pulley 902 rotates, the rear pulley 902 can drive the threaded rod 1001 to rotate. The threaded rod 1001 is connected to the transmission block 1002 through the threaded rotation, so that the transmission block 1002 moves downward along the outer surface of the threaded rod 1001. The transmission block 1002 can drive the detection head 2 to move downward until the detection head 2 contacts the outer surface of the steel pipe 4.
[0070] refer to Figure 2 As shown, a limiting groove 11 is provided on the front surface of the main body 1, and the inner wall of the limiting groove 11 is slidably connected to the outer surface of the transmission block 1002.
[0071] Using the above scheme: The limiting groove 11 mainly serves to provide a moving path for the transmission block 1002 to drive the detection head 2 to move downward.
[0072] The working principle of this utility model:
[0073] In operation, starting the motor 901 causes the output of the motor 901 to drive the worm gear 802 to rotate. Simultaneously, this drives the front pulley 902 to rotate, which in turn drives the rear pulley 902 via a belt. The rotation of the front pulley 902, in turn, drives the worm gear 802 to rotate. The outer surface of the worm gear 802 meshes with the outer surface of the worm wheel 801, causing the worm wheel 801 to rotate. The worm wheel 801 then drives the stroke column 703 on the front surface to move in a circular path. The outer surface of the stroke column 703 can press against the inner wall of the stroke groove 702 and slide along it, causing the stroke component 701 to pull the sliding plate 504 along the sliding groove. The inner wall of the moving groove 6 moves to the opposite side, and the sliding plate 504 drives the sliding rod 502 and the telescopic spring 503 to move to the opposite side. The sliding rod 502 then drives the arc plate 501 to move closer to the steel pipe 4 until the opposite side of the arc plate 501 is in close contact with the outer surface of the steel pipe 4. At the same time, the rear pulley 902 rotates, driving the threaded rod 1001 to rotate. The threaded rod 1001 is connected to the transmission block 1002 through the threaded rotation, so that the transmission block 1002 moves downward along the outer surface of the threaded rod 1001. The transmission block 1002 can drive the detection head 2 to move downward until the detection head 2 contacts the outer surface of the steel pipe 4, and perform hardness testing on the steel pipe 4.
[0074] In summary, this steel pipe hardness testing instrument, comprising a main body 1, a testing head 2, a worktable 3, a steel pipe 4, a stabilizing component 5, a sliding groove 6, a stroke component 7, a transmission component 8, a drive component 9, a lifting component 10, and a limiting groove 11, solves the problem that the lack of a limiting and stabilizing component in the equipment necessitates manual fixing of the steel pipe by the operator, while the operator's other hand needs to control the downward movement of the testing head to contact the steel pipe for testing, which greatly increases the error in testing accuracy.
[0075] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0076] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An instrument for testing the hardness of steel pipes, characterized in that, include: Main body (1); Detection head (2): The detection head (2) is disposed on the front side of the main body (1); Workbench (3): The outer surface of the workbench (3) is fixedly connected to the outer surface of the main body (1); Steel pipe (4): The steel pipe (4) is set on the upper side of the workbench (3); Stabilizing component (5): Two stabilizing components (5) are provided, both of which are located on the upper side of the workbench (3). Each stabilizing component (5) includes: Arc plate (501): The opposite side of the arc plate (501) is in contact with the outer surface of the steel pipe (4); Sliding rod (502): The opposite end of the sliding rod (502) is fixedly connected to the opposite side of the arc plate (501); Telescopic spring (503): The telescopic spring (503) is sleeved on the outer surface of the sliding rod (502), and one end of the telescopic spring (503) is fixedly connected to the opposite side of the arc plate (501); Sliding plate (504): The interior of the sliding plate (504) is slidably connected to the outer surface of the sliding rod (502), and the opposite side of the sliding plate (504) is fixedly connected to the opposite end of the telescopic spring (503).
2. The instrument for testing the hardness of steel pipes as described in claim 1, characterized in that: The workbench (3) has a sliding groove (6) on its upper surface. There are two sliding grooves (6), and the inner walls of the two sliding grooves (6) are slidably connected to the outer surface of the sliding plate (504).
3. The steel pipe hardness testing instrument as described in claim 1, characterized in that: A travel assembly (7) is provided on one side of the sliding plate (504), and two travel assemblies (7) are provided. The two travel assemblies (7) include: Stroke component (701): The opposite side of the stroke component (701) is fixedly connected to the opposite side of the sliding plate (504); Stroke groove (702): The stroke groove (702) is formed on the surface of the stroke component (701); Stroke column (703): The outer surface of the stroke column (703) is slidably connected to the inner wall of the stroke groove (702), and a transmission component (8) is provided on the rear end face of the stroke column (703).
4. The steel pipe hardness testing instrument as described in claim 3, characterized in that: The transmission assembly (8) includes: Worm Gear (801): Two worm gears (801) are provided, and the front surfaces of the two worm gears (801) are fixedly connected to the rear end face of the stroke column (703); Worm (802): The outer surface of the worm (802) and the outer surface of the worm wheel (801) are meshed with each other, and a drive assembly (9) is provided on the lower surface of the worm (802); Support rod (803): There are two support rods (803). The front end faces of the two support rods (803) are rotatably connected to the rear surface of the worm gear (801) through a rotating shaft, and the rear end face of the support rod (803) is fixedly connected to the interior of the main body (1).
5. The steel pipe hardness testing instrument as described in claim 4, characterized in that: The driving component (9) includes: Motor (901): The output end of the motor (901) is fixedly connected to the lower surface of the worm (802), and the lower surface of the motor (901) is fixedly connected to the interior of the main body (1); Pulley (902): There are two pulleys (902), which are connected by belt drive. The front pulley (902) is fixedly connected to the outer surface of the output end of the motor (901).
6. The steel pipe hardness testing instrument as described in claim 5, characterized in that: A lifting assembly (10) is provided on the upper surface of the rear pulley (902), the lifting assembly (10) comprising: Threaded rod (1001): The lower end face of the threaded rod (1001) is fixedly connected to the upper surface of the rear pulley (902), and the upper end face of the threaded rod (1001) is rotatably connected to the inside of the main body (1) through a rotating shaft; Transmission block (1002): The transmission block (1002) is internally connected to the threaded rod (1001) via a threaded rotation, and the front surface of the transmission block (1002) is fixedly connected to the rear surface of the detection head (2).
7. The instrument for testing the hardness of steel pipes as described in claim 6, characterized in that: The front surface of the main body (1) has a limiting groove (11), and the inner wall of the limiting groove (11) is slidably connected to the outer surface of the transmission block (1002).