Fabric inspection equipment based on picture recognition function
By introducing a conveyor belt, image recognition mirror, and clamping mechanism into the fabric inspection equipment, combined with a servo motor-driven gear system and worm gear system, the problem that existing equipment cannot detect fabric color fastness has been solved. This enables the separate detection of fabric color fastness, reduces costs, and improves inspection efficiency.
Patent Information
- Application Number
- CN202422715637.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing fabric inspection equipment based on image recognition cannot effectively detect fabric color fastness and needs to be used in conjunction with other equipment, which increases costs.
A fabric inspection device was designed, comprising a conveyor belt, an image recognition mirror, a clamping mechanism, and a friction mechanism. The fabric is conveyed to the friction rod by the conveyor belt, and the fabric is repeatedly rubbed by the rack and the friction rod driven by the servo motor. The fabric is clamped by the worm gear system driven by the servo motor, thereby realizing the detection of the color fastness of the fabric.
It enables the testing of fabric color fastness using a standalone device, reducing testing costs and improving testing efficiency and accuracy.
Smart Images

Figure CN223485794U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric inspection technology, and in particular to fabric inspection equipment based on image recognition function. Background Art
[0002] Fabric inspection equipment based on image recognition is a device that uses advanced image acquisition technology and intelligent image recognition algorithms to automatically detect and analyze fabrics. It is commonly used in the textile production process. This equipment can comprehensively inspect raw materials, semi-finished products, and finished fabrics. In the production of home textile products, such as bedding, curtains, and carpets, the quality and appearance of the fabric are equally important.
[0003] Fabric inspection equipment based on image recognition can quickly and accurately identify various defects on fabrics, such as holes, stains, skipped stitches, and color differences. It can also accurately detect whether the fabric color meets the standards. For fabrics with specific textures and patterns, the equipment can detect the clarity of the texture and the integrity and accuracy of the pattern.
[0004] In existing technologies, fabric inspection equipment based on image recognition mainly focuses on scanning and analyzing the texture and three-dimensional structure of the fabric. However, it cannot detect other quality indicators of the fabric, such as color fastness, and requires the use of other testing equipment, which increases costs. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a fabric inspection device based on image recognition function, which aims to improve the problem that the existing technology cannot detect the color fastness of fabrics and needs to be used in conjunction with other testing equipment, which increases costs.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a fabric inspection device based on image recognition function, including a workbench, a conveyor belt arranged on the front and rear sides of the middle of the workbench, a control console arranged on the top of the workbench, a display screen installed on the right side of the top wall of the control console, multiple heat dissipation slots evenly spaced on the right side of the outer wall of the control console, an image recognition mirror installed on the left side of the bottom wall of the control console, a second servo motor fixedly connected to the inner wall of the control console, a first bevel gear fixedly connected to the output end of the second servo motor, a second bevel gear meshing with the front side of the first bevel gear, a connecting rod passing through the middle of the second bevel gear, a first gear passing through the lower middle part of the connecting rod, a rack meshing with the left side of the first gear, a sliding rod fixedly connected to the front side of the rack, the sliding rod slidingly connected to the front side of the inner wall of the control console, a friction rod fixedly connected to the front side of the rack, and a clamping mechanism fixedly connected inside the workbench for clamping the fabric.
[0007] As a further description of the above technical solution:
[0008] The clamping mechanism includes a first servo motor, which is fixedly connected to the inner wall of the worktable. A worm gear is fixedly connected to the output end of the first servo motor. A worm wheel is meshed with the rear side of the worm gear. A lead screw is fixedly connected to the inner wall of the worm wheel. A ball bearing is threadedly connected to the outer wall of the lead screw. An iron plate is fixedly connected to the right side of the outer wall of the ball bearing.
[0009] As a further description of the above technical solution:
[0010] The workbench is fixedly connected to support frames on both the front and rear sides of its outer wall, and glass is fixedly connected to the upper middle part of the support frames.
[0011] As a further description of the above technical solution:
[0012] Each of the two support frames is fixedly connected to a protective cover on one of their adjacent sides in the middle, and multiple light bulbs are fixedly connected at equal intervals in the middle of the protective cover.
[0013] As a further description of the above technical solution:
[0014] A hinge is fixedly connected to the rear side of the outer wall of the console, and a protective cover is fixedly connected to the other side of the hinge.
[0015] As a further description of the above technical solution:
[0016] A scale is fixedly connected to the top of the outer wall of the console, and a lens adjustment knob is fixedly connected to the top of the outer wall of the scale.
[0017] As a further description of the above technical solution:
[0018] A handle is provided on the front side of the outer wall of the console. Screws are threadedly connected to the left and right sides of the outer wall of the handle, and the screws are threadedly connected to the front side of the outer wall of the console.
[0019] As a further description of the above technical solution:
[0020] The bottom wall of the control console has a movable groove, and a rubber ring is installed on the outer wall of the movable groove.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the fabric is conveyed to the friction rod via a conveyor belt through an operating console. The second servo motor is then started, which drives the first bevel gear to rotate, the third bevel gear to rotate the connecting rod, the connecting rod to rotate the first gear, the first gear to move the rack, and the rack to move the friction rod, thus repeatedly rubbing the fabric. This improves upon the existing technology, which cannot detect the color fastness of the fabric and requires the use of other testing equipment, increasing costs.
[0023] 2. In this utility model, by starting the first servo motor, the first servo motor drives the worm gear to rotate, the worm wheel to rotate, the worm wheel to rotate the lead screw, the lead screw to move the ball bearing up and down, and the ball bearing to move the iron plate up and down, which can clamp the fabric and prevent the fabric from running when it is rubbing. Attached Figure Description
[0024] Figure 1 A perspective view of the fabric inspection equipment based on image recognition function proposed in this utility model;
[0025] Figure 2 This is a front view of the fabric inspection device based on image recognition function proposed in this utility model.
[0026] Figure 3 This is a side view of the fabric inspection device based on image recognition function proposed in this utility model.
[0027] Figure 4 This is a partial structural diagram of the fabric inspection equipment based on image recognition function proposed in this utility model.
[0028] Figure 5 This is a schematic diagram of the clamping mechanism of the fabric inspection equipment based on image recognition function proposed in this utility model.
[0029] Legend:
[0030] 1. Workbench; 2. Clamping mechanism; 201. First servo motor; 202. Worm gear; 203. Worm wheel; 204. Lead screw; 205. Ball bearing; 206. Iron sheet; 3. Conveyor belt; 4. Support frame; 5. Glass; 6. Light bulb; 7. Protective cover; 8. Heat dissipation groove; 9. Protective cover; 10. Hinge; 11. Control console; 12. Display screen; 13. Lens adjustment knob; 14. Scale; 15. Handle; 16. Screw; 17. Movable groove; 18. Rubber ring; 19. Image recognition mirror; 20. Friction rod; 21. Second servo motor; 22. First bevel gear; 23. Second bevel gear; 24. First gear; 25. Rack; 26. Connecting rod; 27. Sliding rod. Detailed Implementation
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1 , Figure 2 and Figure 4 This utility model provides an embodiment of a fabric inspection device based on image recognition, including a workbench 1. A conveyor belt 3 is arranged on the front and rear sides of the middle of the workbench 1, which can move the fabric. A control console 11 is arranged on the top of the workbench 1. A display screen 12 is installed on the right side of the top wall of the control console 11, allowing users to easily observe the fabric inspection results. Multiple heat dissipation slots 8 are equidistantly arranged on the right side of the outer wall of the control console 11. An image recognition mirror 19 is installed on the left side of the bottom wall of the control console 11. A second servo motor 21 is fixedly connected to the inner wall of the control console 11. A first bevel gear 22 is fixedly connected to the output end of the second servo motor 21. A second bevel gear 23 is meshed with the front side of the first bevel gear 22, resulting in a more secure meshing between the first bevel gear 22 and the second bevel gear 23. A connecting rod 26 passes through the middle of the two bevel gears 23, and a first gear 24 passes through the lower middle of the connecting rod 26. A rack 25 is meshed with the left side of the first gear 24. A sliding rod 27 is fixedly connected to the front side of the rack 25. The sliding rod 27 is slidably connected to the front side of the inner wall of the control console 11. The rack 25 can be fixedly supported by the sliding rod 27. A friction rod 20 is fixedly connected to the front side of the rack 25. A clamping mechanism 2 is fixedly connected inside the workbench 1. The clamping mechanism 2 is used to clamp the fabric. Support frames 4 are fixedly connected to the front and rear sides of the outer wall of the workbench 1. A glass 5 is fixedly connected to the upper middle part of the support frame 4. The glass 5 allows inspectors to observe the fabric inspection. A protective cover 7 is fixedly connected to the middle of the two support frames 4 on adjacent sides. Multiple light bulbs 6 are fixedly connected at equal intervals in the middle of the protective cover 7.
[0033] Specifically, the inspector places the fabric under the image recognition mirror 19, operates the control console 11 to detect the fabric data, transmits it to the display screen 12, and then transports the fabric to the friction rod 20 via the conveyor belt 3. The second servo motor 21 is then activated, driving the first bevel gear 22 to rotate. The first bevel gear 22 drives the second bevel gear 23 to rotate, which in turn drives the connecting rod 26 to rotate. The connecting rod 26 drives the first gear 24 to rotate, which in turn drives the rack 25 to move. The rack 25 then drives the sliding rod 27 to slide on the inner wall of the control console 11. The rack 25 pushes the friction rod 20 to move, repeatedly rubbing the fabric. The support frame 4 supports the workbench 1 and the control console 11. The glass 5 is on the support frame 4, facilitating observation of the fabric inspection. The bulb 6 in the middle of the support frame 4 prevents changes in light from affecting image recognition, and the protective cover 7 protects the bulb 6 from damage.
[0034] Reference Figure 1 , Figure 3 and Figure 5 The clamping mechanism 2 includes a first servo motor 201, which is fixedly connected to the inner wall of the worktable 1. A worm gear 202 is fixedly connected to the output end of the first servo motor 201. A worm wheel 203 is meshed with the rear side of the worm gear 202. A lead screw 204 is fixedly connected to the inner wall of the worm wheel 203. A ball bearing 205 is threadedly connected to the outer wall of the lead screw 204. The ball bearing 205 makes the movement of the lead screw 204 smoother. An iron plate 206 is fixedly connected to the right side of the outer wall of the ball bearing 205. A hinge 10 is fixedly connected to the rear side of the outer wall of the control console 11. A protective cover 9 is fixedly connected to the other side of the hinge 10. The protective cover 9 effectively protects the control console 11. A scale 14 is fixedly connected to the top of the outer wall of the control console 11. A lens adjustment knob 13 is fixedly connected to the top of the outer wall of the scale 14.
[0035] Specifically, by activating the first servo motor 201, the first servo motor 201 drives the worm gear 202 to rotate, the worm gear 202 drives the worm wheel 203 to rotate, the worm gear 202 and the worm wheel 203 make the clamping mechanism 2 smoother, the worm wheel 203 drives the lead screw 204 to rotate, the lead screw 204 drives the ball bearing 205 to move up and down, the ball bearing 205 drives the iron plate 206 to move up and down, which can clamp the fabric. The hinge 10 on the rear side of the control console 11 is fixedly connected to the protective cover 9, which effectively protects the control console 11. The outer wall of the control console 11 is fixedly connected to the scale 14, and the lens adjustment knob 13 on the top of the scale 14 allows for more detailed observation of the fabric.
[0036] Reference Figure 2 and Figure 3A handle 15 is provided on the front side of the outer wall of the control console 11. Screws 16 are threadedly connected to the left and right sides of the outer wall of the handle 15. The screws 16 are threadedly connected to the front side of the outer wall of the control console 11. A movable groove 17 is provided on the bottom wall of the control console 11. A rubber ring 18 is installed on the outer wall of the movable groove 17.
[0037] Specifically, the handle 15 is easy to pick up, the screw 16 firmly fixes the handle 15 and the control panel 11, the movable groove 17 facilitates movement, and the rubber ring 18 protects the control panel 11 and can also reduce noise.
[0038] Working principle: The inspector places the fabric under the image recognition mirror 19 and detects the fabric data through the control console 11, which is then transmitted to the display screen 12. The fabric is then conveyed by the conveyor belt 3 to the friction rod 20. The second servo motor 21 is then started, which drives the first bevel gear 22 to rotate. The first bevel gear 22 drives the second bevel gear 23 to rotate, which in turn drives the connecting rod 26 to rotate. The connecting rod 26 drives the first gear 24 to rotate, which in turn drives the rack 25 to move. The rack 25 drives the sliding rod 27 to slide on the inner wall of the control console 11. The rack 25 pushes the friction rod 20 to move, repeatedly rubbing the fabric.
[0039] By activating the first servo motor 201, the control of the first servo motor 201 becomes more precise. The first servo motor 201 drives the worm gear 202 to rotate, the worm gear 202 drives the worm wheel 203 to rotate, the worm wheel 203 drives the lead screw 204 to rotate, and the lead screw 204 drives the ball bearing 205 to move up and down. The connection between the ball bearing 205 and the lead screw 204 makes the overall structure smoother. The ball bearing 205 drives the iron plate 206 to move up and down, which can clamp the fabric.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A fabric inspection device based on image recognition function, comprising a workbench (1), characterized in that: The workbench (1) has a conveyor belt (3) on its front and rear sides in the middle. The workbench (1) has a control console (11) on its top. The right side of the top wall of the control console (11) has a display screen (12). The right side of the outer wall of the control console (11) has multiple heat dissipation slots (8) at equal intervals. The left side of the bottom wall of the control console (11) has an image recognition mirror (19). The inner wall of the control console (11) is fixedly connected to a second servo motor (21). The output end of the second servo motor (21) is fixedly connected to a first bevel gear (22). The front side of the first bevel gear (22) is meshed with the first bevel gear (22). There is a second bevel gear (23), through which a connecting rod (26) passes. Through the middle and lower part of the connecting rod (26) is a first gear (24). A rack (25) is meshed with the left side of the first gear (24). A sliding rod (27) is fixedly connected to the front side of the rack (25). The sliding rod (27) is slidably connected to the front side of the inner wall of the control console (11). A friction rod (20) is fixedly connected to the front side of the rack (25). A clamping mechanism (2) is fixedly connected inside the worktable (1). The clamping mechanism (2) is used to clamp the fabric.
2. The fabric inspection equipment based on image recognition function according to claim 1, characterized in that: The clamping mechanism (2) includes a first servo motor (201), which is fixedly connected to the inner wall of the worktable (1). A worm gear (202) is fixedly connected to the output end of the first servo motor (201). A worm wheel (203) is meshed with the rear side of the worm gear (202). A lead screw (204) is fixedly connected to the inner wall of the worm wheel (203). A ball bearing (205) is threadedly connected to the outer wall of the lead screw (204). An iron plate (206) is fixedly connected to the right side of the outer wall of the ball bearing (205).
3. The fabric inspection equipment based on image recognition function according to claim 1, characterized in that: The workbench (1) has a support frame (4) fixedly connected to the front and rear sides of its outer wall, and a glass (5) is fixedly connected to the upper middle part of the support frame (4).
4. The fabric inspection equipment based on image recognition function according to claim 3, characterized in that: Each of the two support frames (4) has a protective cover (7) fixedly connected to one side of the middle of each of them. Multiple light bulbs (6) are fixedly connected at equal intervals in the middle of the protective cover (7).
5. The fabric inspection equipment based on image recognition function according to claim 1, characterized in that: A hinge (10) is fixedly connected to the rear side of the outer wall of the console (11), and a protective cover (9) is fixedly connected to the other side of the hinge (10).
6. The fabric inspection equipment based on image recognition function according to claim 1, characterized in that: A scale (14) is fixedly connected to the top of the outer wall of the console (11), and a lens adjustment knob (13) is fixedly connected to the top of the outer wall of the scale (14).
7. The fabric inspection equipment based on image recognition function according to claim 1, characterized in that: A handle (15) is provided on the front side of the outer wall of the console (11). Screws (16) are threadedly connected to the left and right sides of the outer wall of the handle (15). The screws (16) are threadedly connected to the front side of the outer wall of the console (11).
8. The fabric inspection equipment based on image recognition function according to claim 1, characterized in that: The bottom wall of the control console (11) is provided with a movable groove (17), and a rubber ring (18) is installed on the outer wall of the movable groove (17).