Nonmetal product inspection device
By designing a non-metallic product inspection device, the device utilizes clamping and positioning components and position adjustment components to achieve uniform coating and wiping of fluorescent dyes, thus solving the problems of low efficiency and low accuracy in inspecting surface defects of non-metallic products and improving the accuracy and reliability of the inspection.
Patent Information
- Application Number
- CN202422673126.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing methods for inspecting surface defects in non-metallic products are inefficient and inaccurate, and the inspection process has its drawbacks.
A non-metallic product inspection device was designed, comprising a clamping and positioning component, a horizontal and vertical position adjustment component, a fluorescent dyeing block, and a cleaning and wiping block. Through stable clamping and precise position adjustment, the device achieves uniform coating and wiping of fluorescent dye, revealing gaps and pores.
It improves the accuracy and reliability of non-metallic product inspection, and ensures the precision of surface gaps and pores inspection.
Smart Images

Figure CN223485869U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a non-metallic product inspection device, belonging to the field of inspection equipment technology. Background Technology
[0002] Non-metallic products refer to manufactured goods that do not contain metallic elements or their main components, non-metallic materials, during production, processing, and use. These products are widely used in all aspects of human life, from everyday items such as plastic cups, ceramic bowls and plates, and glass doors and windows, to industrial products such as rubber tires, plastic pipes, and fiberglass products. They typically possess characteristics such as light weight, corrosion resistance, good insulation, and ease of processing, meeting the needs of use in various environments. Compared to metallic products, non-metallic products have unique advantages in certain aspects, such as lower cost and greater plasticity. The quality of non-metallic products plays a crucial role in industrial production and daily life. Currently, surface defects in non-metallic products are usually inspected through direct observation, which is inefficient, inaccurate, and has certain drawbacks.
[0003] In view of the above, this utility model is hereby proposed. Utility Model Content
[0004] The purpose of this invention is to provide a non-metallic product inspection device to solve the above problems. It has the advantages of ensuring stable clamping during the inspection process, improving the accuracy and reliability of the inspection, and enabling the inspection of gaps and pores on non-metallic surfaces, thereby improving the precision of the inspection.
[0005] This utility model achieves the above-mentioned objective through the following technical solution: a non-metallic product inspection device, comprising an inspection placement seat, on which a clamping and positioning component is fixedly installed, the clamping and positioning component being used to clamp and fix the non-metallic product; a limiting groove is formed at the top of the inspection placement seat, in which a lateral position adjustment component is installed; an L-shaped mounting bracket is installed on the lateral position adjustment component; an installation groove is formed on the inner wall of the top side of the L-shaped mounting bracket, in which a longitudinal position adjustment component is installed; a vertical telescopic rod is installed on the longitudinal position adjustment component; a U-shaped mounting seat is fixedly installed at the telescopic end of the vertical telescopic rod; a rotating connecting block is rotatably installed on the inner wall of the U-shaped mounting seat; an adjusting motor is fixedly installed on the outer wall of one end of the U-shaped mounting seat; the rotating connecting block is fixedly connected to the output shaft of the adjusting motor through a connecting shaft; and a fluorescent dyeing block and a cleaning and wiping block are respectively fixedly installed at both ends of the rotating connecting block.
[0006] Furthermore, in order to enable the first clamping plate and the second clamping plate to slide on the limiting connecting plate via the lateral limiting post, the clamping and positioning assembly includes the limiting connecting plate, the limiting connecting plate is fixed at both ends of the top of the inspection placement seat, and the lateral limiting post is slidably inserted into the limiting connecting plate at both ends, with the first clamping plate and the second clamping plate respectively fixedly installed at one end of the lateral limiting post on both sides.
[0007] Furthermore, in order to enable the first clamping plate and the second clamping plate to clamp and fix the non-metallic product through the clamping spring, the first clamping plate and the second clamping plate are elastically connected to the limiting connecting plates at both ends through the clamping spring.
[0008] Furthermore, in order to enable the transverse threaded rod to rotate by controlling the first servo motor to turn on, the transverse position adjustment assembly includes the first servo motor and the transverse threaded rod. The first servo motor is fixed on the inner wall of one end of the limiting slide groove, and the transverse threaded rod is rotatably installed on the inner wall of the other end of the limiting slide groove through the first rotating joint. One end of the transverse threaded rod is fixedly connected to the output shaft of the first servo motor.
[0009] Furthermore, in order to control the rotation of the transverse threaded rod so that the threaded slider can slide in the limiting groove, thereby driving the L-shaped mounting bracket to move laterally, the threaded slider is installed on the transverse threaded rod, the threaded slider is slidably engaged in the limiting groove, and the L-shaped mounting bracket is fixed on the threaded slider.
[0010] Furthermore, in order to enable the longitudinal lead screw to rotate in the mounting groove by controlling the second servo motor to turn on, the longitudinal position adjustment assembly includes the second servo motor and the longitudinal lead screw. The second servo motor is fixed on the inner wall of one end of the mounting groove, and the longitudinal lead screw is rotatably mounted on the inner wall of the other end of the mounting groove through the second rotary joint. One end of the longitudinal lead screw is fixedly connected to the output shaft of the second servo motor.
[0011] Furthermore, in order to control the rotation of the longitudinal lead screw so that the connecting slider can slide in the mounting groove, thereby adjusting the longitudinal position of the vertical telescopic rod, the connecting slider is threaded onto the longitudinal lead screw, the connecting slider is slidably engaged in the mounting groove, and the vertical telescopic rod is fixed on the connecting slider.
[0012] Furthermore, in order to enable the fluorescent dye to penetrate into the cracks on the surface of the non-metallic product, the fluorescent dye block is provided with a fluorescent dye penetrant for coating the surface of the non-metallic product.
[0013] The technical effects and advantages of this utility model are as follows: the clamping and positioning components ensure the stable clamping of non-metallic products during the inspection process, thereby improving the accuracy and reliability of the inspection.
[0014] By using the horizontal position adjustment component, the vertical position adjustment component, and the vertical telescopic rod in combination, the fluorescent dye block can evenly coat the fluorescent dye onto the non-metallic product. After penetration, the fluorescent dye on the product surface can be wiped off by cleaning the block to expose the fluorescent dye in the gaps and pores, thus enabling the inspection of gaps and pores on the non-metallic surface and improving the accuracy of the inspection. Attached Figure Description
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the clamping and positioning component of this utility model;
[0017] Figure 3 This is a schematic diagram of the lateral position adjustment component of this utility model;
[0018] Figure 4 This is a schematic diagram of the longitudinal position adjustment component of this utility model;
[0019] Figure 5 This is a schematic diagram of the installation structure of the fluorescent staining block and the cleaning block of this utility model;
[0020] In the diagram: 1. Inspection placement seat; 2. Clamping and positioning assembly; 201. Limiting connecting plate; 202. Lateral limiting post; 203. First clamping plate; 204. Second clamping plate; 205. Anti-clamping spring; 3. Lateral position adjustment assembly; 301. First servo motor; 302. Lateral threaded rod; 303. First rotary joint; 304. Threaded slider; 4. L-shaped mounting bracket; 5. Longitudinal position adjustment assembly; 501. Second servo motor; 502. Longitudinal lead screw; 503. Second rotary joint; 504. Connecting slider; 6. Vertical telescopic rod; 7. U-shaped mounting seat; 8. Rotary connecting block; 9. Adjusting motor; 10. Connecting shaft; 11. Fluorescent staining block; 12. Cleaning wiping block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-Figure 5 As shown, a non-metallic product inspection device includes an inspection placement seat 1. A clamping and positioning component 2 is fixedly installed on the inspection placement seat 1 for clamping and fixing the non-metallic product. A limit groove is formed on the top of the inspection placement seat 1, and a lateral position adjustment component 3 is installed in the limit groove. An L-shaped mounting bracket 4 is installed on the lateral position adjustment component 3. An installation groove is formed on the inner wall of the top side of the L-shaped mounting bracket 4, and a longitudinal position adjustment component 5 is installed in the installation groove. A vertical telescopic rod 6 is installed on the longitudinal position adjustment component 5. A U-shaped mounting seat 7 is fixedly installed at the telescopic end of the vertical telescopic rod 6. A rotating connecting block 8 is rotatably installed on the inner wall of the U-shaped mounting seat 7. An adjusting motor 9 is fixedly installed on the outer wall of one end of the U-shaped mounting seat 7. The rotating connecting block 8 is fixedly connected to the output shaft of the adjusting motor 9 through a connecting shaft 10. Fluorescent dyeing blocks 11 and cleaning blocks 12 are fixedly installed at both ends of the rotating connecting block 8, respectively. The device is equipped with a fluorescent dye penetrant for coating the surface of non-metallic products. During use, the non-metallic product to be inspected is placed on the inspection placement seat 1 and clamped and fixed by the clamping and positioning component 2. The horizontal position adjustment component 3 moves the L-shaped mounting bracket 4 in the limiting slide groove to adjust the horizontal position of the fluorescent dye block 11 and the cleaning and wiping block 12. Then, the vertical position adjustment component 5 moves the vertical telescopic rod 6 in the mounting slide groove to further precisely adjust the vertical position of the fluorescent dye block 11 and the cleaning and wiping block 12, so that the fluorescent dye penetrant can be evenly applied to the non-metallic product. The adjusting motor 9 is controlled to rotate the rotating connecting block 8 to adjust the position of the fluorescent dye block 11 and the cleaning and wiping block 12. After the fluorescent dye penetrant is evenly applied, the cleaning and wiping block 12 can wipe and clean the surface of the non-metallic product to facilitate the inspection of cracks and pores on the surface.
[0023] The clamping and positioning assembly 2 includes a limiting connecting plate 201, which is fixed to both ends of the top of the inspection placement seat 1. A transverse limiting post 202 is slidably inserted into each of the two limiting connecting plates 201. A first clamping plate 203 and a second clamping plate 204 are respectively fixedly installed at one end of each transverse limiting post 202. The first clamping plate 203 and the second clamping plate 204 are elastically connected to the limiting connecting plates 201 at both ends via a retaining spring 205. The non-metallic product to be inspected is placed on the inspection placement seat 1. Then, by manually adjusting the sliding position of the transverse limiting post 202 on the limiting connecting plate 201, the retaining spring 205 can push the first clamping plate 203 and the second clamping plate 204 closer together until the first clamping plate 203 and the second clamping plate 204 tightly clamp the non-metallic product. The clamping spring 205 provides continuous elastic pressure to the first clamping plate 203 and the second clamping plate 204, ensuring that the non-metallic products are firmly fixed on the inspection placement seat 1, thus guaranteeing the stability of subsequent inspections.
[0024] The lateral position adjustment assembly 3 includes a first servo motor 301 and a lateral threaded rod 302. The first servo motor 301 is fixed to the inner wall of one end of the limiting slide groove. The lateral threaded rod 302 is rotatably mounted on the inner wall of the other end of the limiting slide groove via a first rotating joint 303. One end of the lateral threaded rod 302 is fixedly connected to the output shaft of the first servo motor 301. A threaded slider 304 is mounted on the lateral threaded rod 302 and is slidably engaged in the limiting slide groove. An L-shaped mounting bracket 4 is fixed on the threaded slider 304, controlling the first servo motor 301 to drive the lateral threaded rod 302 to rotate. Since the threaded slider 304 is threadedly connected to the lateral threaded rod 302 and is slidably engaged in the limiting slide groove, when the lateral threaded rod 302 rotates, the threaded slider 304 will move along the limiting slide groove, and the L-shaped mounting bracket 4 fixed on the threaded slider 304 will also move accordingly. This achieves the horizontal position adjustment of the fluorescent dye block 11 and the cleaning wipe block 12, realizing lateral coating and wiping.
[0025] The longitudinal position adjustment assembly 5 includes a second servo motor 501 and a longitudinal lead screw 502. The second servo motor 501 is fixed to the inner wall of one end of the mounting slide groove. The longitudinal lead screw 502 is rotatably mounted on the inner wall of the other end of the mounting slide groove via a second rotary joint 503. One end of the longitudinal lead screw 502 is fixedly connected to the output shaft of the second servo motor 501. A connecting slider 504 is threaded onto the longitudinal lead screw 502. The connecting slider 504 is slidably engaged in the mounting slide groove. The vertical telescopic rod 6 is fixed to the connecting slider 504. The second servo motor 501 drives the longitudinal lead screw 502 to rotate. Since the connecting slider 504 is threadedly engaged with the longitudinal lead screw 502 and slidably engaged in the mounting groove, the connecting slider 504 will move longitudinally along the mounting groove as the longitudinal lead screw 502 rotates. The vertical telescopic rod 6 drives the fluorescent dye block 11 and the cleaning and wiping block 12 to move longitudinally, realizing longitudinal coating and wiping. The extension and retraction of the vertical telescopic rod 6 can make the fluorescent dye block 11 and the cleaning and wiping block 12 contact the surface of the non-metallic product respectively.
[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A non-metallic product inspection device, comprising an inspection placement base (1), characterized in that: A clamping and positioning component (2) is fixedly installed on the inspection placement seat (1). The clamping and positioning component (2) is used to clamp and fix non-metallic products. A limiting groove is opened on the top of the inspection placement seat (1). A lateral position adjustment component (3) is installed in the limiting groove. An L-shaped mounting bracket (4) is installed on the lateral position adjustment component (3). An installation groove is opened on the inner wall of the top side of the L-shaped mounting bracket (4). A longitudinal position adjustment component (5) is installed in the installation groove. (5) A vertical telescopic rod (6) is installed on the top. A U-shaped mounting base (7) is fixedly installed at the telescopic end of the vertical telescopic rod (6). A rotating connecting block (8) is rotatably installed on the inner wall of the U-shaped mounting base (7). An adjusting motor (9) is fixedly installed on the outer wall of one end of the U-shaped mounting base (7). The rotating connecting block (8) is fixedly connected to the output shaft of the adjusting motor (9) through a connecting shaft (10). Fluorescent staining block (11) and cleaning wiping block (12) are fixedly installed at both ends of the rotating connecting block (8).
2. The non-metallic product inspection device as described in claim 1, characterized in that: The clamping and positioning assembly (2) includes a limiting connecting plate (201), which is fixed at both ends of the top of the inspection placement seat (1). A transverse limiting post (202) is slidably inserted into the limiting connecting plate (201) at both ends. A first clamping plate (203) and a second clamping plate (204) are respectively fixedly installed at one end of the transverse limiting post (202) on both sides.
3. The non-metallic product inspection device as described in claim 2, characterized in that: The first clamping plate (203) and the second clamping plate (204) are elastically connected to the limiting connecting plates (201) at both ends by means of a retaining spring (205).
4. The non-metallic product inspection device as described in claim 1, characterized in that: The lateral position adjustment component (3) includes a first servo motor (301) and a lateral threaded rod (302). The first servo motor (301) is fixed on the inner wall of one end of the limiting slide groove, and the lateral threaded rod (302) is rotatably installed on the inner wall of the other end of the limiting slide groove through a first rotating joint (303). One end of the lateral threaded rod (302) is fixedly connected to the output shaft of the first servo motor (301).
5. The non-metallic product inspection device as described in claim 4, characterized in that: A threaded slider (304) is installed on the transverse threaded rod (302), and the threaded slider (304) is slidably engaged in the limiting groove. The L-shaped mounting bracket (4) is fixed on the threaded slider (304).
6. The non-metallic product inspection device as described in claim 1, characterized in that: The longitudinal position adjustment assembly (5) includes a second servo motor (501) and a longitudinal lead screw (502). The second servo motor (501) is fixed on the inner wall of one end of the mounting slide. The longitudinal lead screw (502) is rotatably mounted on the inner wall of the other end of the mounting slide through a second rotary joint (503). One end of the longitudinal lead screw (502) is fixedly connected to the output shaft of the second servo motor (501).
7. The non-metallic product inspection device as described in claim 6, characterized in that: A connecting slider (504) is threaded onto the longitudinal lead screw (502), the connecting slider (504) is slidably engaged in the mounting groove, and the vertical telescopic rod (6) is fixed on the connecting slider (504).
8. The non-metallic product inspection device as described in claim 7, characterized in that: The fluorescent dye block (11) is provided with a fluorescent dye penetrant for coating the surface of non-metallic products.