Test board for new energy motor

By designing a protective frame and tension spring/rope structure on the new energy motor test bench, the problem of easy damage to infrared sensors was solved, thus achieving protection and extending the service life of infrared sensors.

CN223486037UActive Publication Date: 2025-10-28INNOVITE (BEIJING) TECH CO LTD
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Patent Information

Application Number
CN202422747648.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-28
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The infrared sensors of existing new energy motor test benches are easily hit by external objects when not in use, resulting in a reduction in service life.

Method used

An infrared sensor protection device with a protective frame, tension spring and pull rope structure is designed. The infrared sensor is covered by the protective frame, and the tension spring and spring reset mechanism are used to prevent collision with external objects. The pull rope and rotating shaft are combined to reduce friction and extend the service life.

Benefits of technology

It effectively protects the infrared sensor from external impacts, extends its service life, and improves the ease of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of test benches, and particularly discloses a test bench for a new energy motor, which comprises a test bench body, a moving groove extending to the outside of the test bench body is arranged in the test bench body, and a threaded rod extending to the outside of the test bench body is rotatably connected in the moving groove. The test board for the new energy motor comprises a test board body, a moving groove is formed in the top of the test board body, two symmetrical moving frames are slidably connected into the moving groove, fixing plates are fixedly connected to the tops of the two moving frames, a supporting frame is fixedly connected to the top of the test board body, a round rod is rotatably connected to one side of the supporting frame, and the interior of the round rod is of a hollow structure. Through reset of the tension spring and the spring, the tension spring drives the protection frame to move in the direction close to the protection rod, the protection frame can be connected to the infrared sensor in a sleeving mode, the infrared sensor is protected, the situation that the infrared sensor is directly exposed in the external environment when not used is reduced to a certain extent, and the service life of the infrared sensor is prolonged. And an object in an external environment is easy to collide with the infrared sensor.
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Description

Technical Field

[0001] This utility model relates to the field of test bench technology, specifically a test bench for new energy motors. Background Technology

[0002] The new energy motor test bench is a specialized testing equipment for factory testing and type testing of new energy motors, permanent magnet synchronous motors, or asynchronous motors installed on pure electric vehicles or hybrid electric vehicles and driven by dedicated controllers. Its performance directly affects the reliability and practicality of the test results.

[0003] A search revealed a Chinese patent publication number, CN218455775U, which discloses a new energy motor test bench, belonging to the field of motor testing technology. The bench includes a processing table with a vertical plate fixedly connected to its upper surface; a testing mechanism; the testing mechanism includes a timer fixedly installed on one side of the vertical plate; and a hollow round rod. By setting the timer above the processing table, the operating time of the motor under high-speed rotation can be tested to determine the motor's lifespan. The rotatable hollow round rod, along with an infrared sensor installed on one side of the vertical plate, allows for testing the number of rotations of the motor to meet usage requirements.

[0004] Although the aforementioned patent can test the number of rotations of an electric motor, the aforementioned device still has the following problems: since the infrared sensor of the device is directly exposed to the external environment, when the device is not in use, objects in the external environment are prone to colliding with the infrared sensor, causing damage to the infrared sensor and reducing its service life. In order to address the above situation, technological innovation is carried out on the basis of the existing device. Utility Model Content

[0005] The purpose of this utility model is to provide a test bench for new energy motors to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a test bench for new energy motors, comprising a test bench, wherein a movable groove extending to the outside of the test bench is provided inside the test bench, a threaded rod extending to the outside of the test bench is rotatably connected inside the movable groove, two symmetrical movable frames are slidably connected inside the movable groove, a fixing plate is fixedly connected to the top of each of the two movable frames, a support frame is fixedly connected to the top of the test bench, a round rod is rotatably connected to one side of the support frame, the round rod has a hollow structure inside, an infrared sensor is provided on one side of the support frame, a sliding groove is provided on the outer surface of the round rod, a sliding block is slidably connected inside the sliding groove, a protective frame is fixedly connected to the side of the sliding block away from the sliding groove, a tension spring is fixedly connected to one side of the sliding block, the end of the tension spring away from the sliding block is fixedly connected to the inner wall of the sliding groove, and a baffle is rotatably connected inside the protective frame.

[0007] Preferably, the baffle is rotatably connected to the inside of the protective frame via a shaft, and a torsion spring is fixedly connected to one side of the baffle and movably sleeved on the shaft. The end of the torsion spring away from the baffle is fixedly connected to the inner wall of the protective frame.

[0008] Preferably, a protective rod is fixedly connected to the side of the support frame near the round rod, and the protective rod is positioned above the infrared sensor.

[0009] Preferably, the surface of the threaded rod has two opposite threads starting from its center, and the two movable frames are respectively disposed on the two opposite threads of the threaded rod.

[0010] Preferably, a limiting ring is fixedly connected to the side of the support frame near the round rod, the round rod is disposed inside the limiting ring, and a limiting movement groove is formed on the outer surface of the limiting ring.

[0011] Preferably, the round rod has two symmetrical limiting grooves inside, a support plate is slidably connected inside the round rod, a limiting block is slidably connected inside the limiting groove and fixedly connected to the surface of the support plate, a spring is fixedly connected to one side of the support plate, and the end of the spring away from the support plate is fixedly connected to the inner wall of the round rod.

[0012] Preferably, a pull rope is fixedly connected to the side of the protective frame away from the baffle, and the end of the pull rope away from the protective frame is fixedly connected to the surface of the limiting block.

[0013] Preferably, the limiting groove is rotatably connected to a rotating shaft, and the surface of the pull rope is connected to the surface of the rotating shaft in a transmission connection.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. This test bench for new energy motors uses a tension spring and spring reset mechanism to move the protective frame closer to the protective rod, allowing the protective frame to fit over the infrared sensor. This protects the infrared sensor and reduces its direct exposure to the external environment when not in use, preventing damage from objects that could collide with it and shorten its lifespan.

[0016] 2. This test bench for new energy motors reduces the friction of the pull rope at the end of the round rod by using the combination of the pull rope and the rotating shaft, thus extending the service life of the pull rope and making it easier for staff to use the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a test bench for a new energy motor according to the present invention;

[0018] Figure 2 This is a schematic diagram of the threaded rod of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the pallet of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the baffle of this utility model;

[0021] Figure 5 This is a schematic diagram of the planar structure of the round rod of this utility model;

[0022] Figure 6 This is a schematic diagram of the planar structure of the sliding block of this utility model.

[0023] In the diagram: 1. Test bench; 2. Moving groove; 3. Moving frame; 4. Fixed plate; 5. Support frame; 6. Limiting ring; 7. Round rod; 8. Protective frame; 9. Protective rod; 10. Pull rope; 11. Threaded rod; 12. Limiting groove; 13. Spring; 14. Support plate; 15. Limiting block; 16. Rotating shaft; 17. Baffle; 18. Torsion spring; 19. Tension spring; 20. Sliding groove; 21. Sliding block; 22. Limiting moving groove. Detailed Implementation

[0024] Please see Figure 1-6This utility model provides a technical solution: a test bench for a new energy motor, including a test bench 1. The test bench 1 has a movable groove 2 extending to the outside of the test bench 1. A threaded rod 11 extending to the outside of the test bench 1 is rotatably connected inside the movable groove 2. Two symmetrical movable frames 3 are slidably connected inside the movable groove 2. A fixing plate 4 is fixedly connected to the top of each of the two movable frames 3, allowing the new energy motor to be clamped and fixed. A support frame 5 is fixedly connected to the top of the test bench 1, located to the left of the fixing plate 4. A round rod 7 is rotatably connected to one side of the support frame 5. The round rod 7 has a hollow interior. An infrared sensor is located on one side of the support frame 5. The device is located on the front side of the round rod 7. The infrared sensor has an existing structure, which will not be described in detail here. A sliding groove 20 is opened on the outer surface of the round rod 7. A sliding block 21 is slidably connected inside the sliding groove 20. A protective frame 8 is fixedly connected to the side of the sliding block 21 away from the sliding groove 20. The protective frame 8 can protect the infrared sensor. A tension spring 19 is fixedly connected to one side of the sliding block 21. The end of the tension spring 19 away from the sliding block 21 is fixedly connected to the inner wall of the sliding groove 20. The movement of the sliding block 21 can stretch and reset the tension spring 19. A baffle 17 is rotatably connected inside the protective frame 8. The baffle 17 can make the infrared sensor more smoothly detect the number of rotations of the protective frame 8.

[0025] The baffle 17 is rotatably connected to the inside of the protective frame 8 via a shaft. A torsion spring 18 is fixedly connected to one side of the baffle 17 and movably sleeved on the shaft. The end of the torsion spring 18 away from the baffle 17 is fixedly connected to the inner wall of the protective frame 8. The torsion spring 18 can be compressed and reset by rotating the baffle 17.

[0026] A protective rod 9 is fixedly connected to the side of the support frame 5 near the round rod 7. The protective rod 9 is positioned above the infrared sensor. The protective rod 9 can block the baffle 17, so that when the protective frame 8 resets to protect the infrared sensor, the protective rod 9 first contacts the baffle 17, causing the baffle 17 to rotate. This reduces the possibility of the baffle 17 damaging the infrared sensor when the protective frame 8 resets, thus allowing the infrared sensor to be protected more effectively.

[0027] The surface of the threaded rod 11 has two opposite threads starting from its center. Two movable frames 3 are respectively set on the two opposite threads of the threaded rod 11. When the operator rotates the threaded rod 11, the threaded rod 11 can drive the two movable frames 3 to move relative to each other under the restriction of the limiting groove 12, so that the output end of the new energy motor can always be kept in a straight line with the round rod 7, thus making the fixing of the new energy motor more convenient.

[0028] A limiting ring 6 is fixedly connected to the side of the support frame 5 near the round rod 7. The round rod 7 is located inside the limiting ring 6. A limiting movement groove 22 is opened on the outer surface of the limiting ring 6. The movement direction of the protective frame 8 can be limited by the limiting movement groove 22.

[0029] The round rod 7 has two symmetrical limiting grooves 12 inside. A support plate 14 is slidably connected inside the round rod 7. A limiting block 15 is slidably connected inside the limiting groove 12 and fixedly connected to the surface of the support plate 14. The movement direction of the support plate 14 is restricted by the limiting block 15. A spring 13 is fixedly connected to one side of the support plate 14. The end of the spring 13 away from the support plate 14 is fixedly connected to the inner wall of the round rod 7. The movement of the support plate 14 can compress and reset the spring 13.

[0030] A pull rope 10 is fixedly connected to the side of the protective frame 8 away from the baffle 17. The end of the pull rope 10 away from the protective frame 8 is fixedly connected to the surface of the limiting block 15. As the output shaft of the motor slides into the round rod 7, it pushes the support plate 14 to move. The support plate 14, through the limiting block 15 and the pull rope 10, drives the protective frame 8 to move, exposing the infrared sensor. This allows the infrared sensor to detect the number of rotations of the motor. After the motor detection is completed, the operator rotates the protective frame 8 to the limiting movement groove 22 and then slides the output end of the detection motor out of the round rod 7. The tension spring 19 and spring 13 reset the frame, causing the tension spring 19 to drive the protective frame 8 to move closer to the protective rod 9. This allows the protective frame 8 to be fitted onto the infrared sensor, protecting it and reducing its direct exposure to the external environment when not in use. This prevents objects in the external environment from colliding with the infrared sensor, causing damage and reducing its lifespan.

[0031] The limiting groove 12 is rotatably connected to a rotating shaft 16. The surface of the pull rope 10 is connected to the surface of the rotating shaft 16. Through the cooperation between the pull rope 10 and the rotating shaft 16, the friction of the pull rope 10 at the end of the round rod 7 is reduced to a certain extent, and the service life of the pull rope 10 is extended to a certain extent.

[0032] Working Principle: For this type of test bench for new energy motors, the operator first slides the output end of the new energy motor to be tested into a certain position inside the round rod 7. Then, the output end of the motor is fixed to the round rod 7 with bolts. The operator then rotates the threaded rod 11, which, under the constraint of the limiting groove 12, drives the two moving frames 3 to move relative to each other, ensuring that the output end of the new energy motor remains aligned with the round rod 7. This makes fixing the new energy motor more convenient. By pushing the support plate 14, the support plate 14 moves the protective frame 8 through the limiting block 15 and the pull rope 10, exposing the infrared sensor and allowing the infrared light to pass through. The sensor can detect the number of rotations of the motor. After the motor is detected, the operator rotates the protective frame 8 to the limit movement groove 22, and then the operator slides the output end of the detection motor out of the round rod 7. The tension spring 19 and spring 13 reset the frame, and the tension spring 19 drives the protective frame 8 to move closer to the protective rod 9. The protective frame 8 can then be fitted onto the infrared sensor, thus protecting the infrared sensor. This reduces the direct exposure of the infrared sensor to the external environment when it is not in use, preventing objects in the external environment from colliding with the infrared sensor and causing damage, which would reduce the lifespan of the infrared sensor.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A test bench for new energy motors, comprising a test bench (1), characterized in that: The test bench (1) has a movable groove (2) extending to the outside of the test bench (1) inside. A threaded rod (11) extending to the outside of the test bench (1) is rotatably connected inside the movable groove (2). Two symmetrical movable frames (3) are slidably connected inside the movable groove (2). A fixing plate (4) is fixedly connected to the top of each of the two movable frames (3). A support frame (5) is fixedly connected to the top of the test bench (1). A round rod (7) is rotatably connected to one side of the support frame (5). The round rod (7) has a hollow structure inside. An infrared sensor is provided on one side of the support frame (5), and a sliding groove (20) is provided on the outer surface of the round rod (7). A sliding block (21) is slidably connected inside the sliding groove (20). A protective frame (8) is fixedly connected to the side of the sliding block (21) away from the sliding groove (20). A tension spring (19) is fixedly connected to one side of the sliding block (21). The end of the tension spring (19) away from the sliding block (21) is fixedly connected to the inner wall of the sliding groove (20). A baffle (17) is rotatably connected inside the protective frame (8).

2. The test bench for a new energy motor according to claim 1, characterized in that: The baffle (17) is rotatably connected to the inside of the protective frame (8) via a shaft. A torsion spring (18) is fixedly connected to one side of the baffle (17) and movably sleeved on the shaft. The end of the torsion spring (18) away from the baffle (17) is fixedly connected to the inner wall of the protective frame (8).

3. The test bench for a new energy motor according to claim 1, characterized in that: The support frame (5) is fixedly connected to a protective rod (9) on the side near the round rod (7), and the protective rod (9) is positioned above the infrared sensor.

4. The test bench for a new energy motor according to claim 1, characterized in that: The surface of the threaded rod (11) is provided with two opposite threads starting from its center, and the two moving frames (3) are respectively provided on the two opposite threads of the threaded rod (11).

5. A test bench for a new energy motor according to claim 1, characterized in that: The support frame (5) is fixedly connected to a limiting ring (6) on the side near the round rod (7). The round rod (7) is located inside the limiting ring (6). A limiting movement groove (22) is opened on the outer surface of the limiting ring (6).

6. The test bench for a new energy motor according to claim 1, characterized in that: The round rod (7) has two symmetrical limiting grooves (12) inside. A support plate (14) is slidably connected inside the round rod (7). A limiting block (15) is slidably connected inside the limiting groove (12) and fixedly connected to the surface of the support plate (14). A spring (13) is fixedly connected to one side of the support plate (14). The end of the spring (13) away from the support plate (14) is fixedly connected to the inner wall of the round rod (7).

7. A test bench for a new energy motor according to claim 6, characterized in that: A pull rope (10) is fixedly connected to the side of the protective frame (8) away from the baffle (17), and the end of the pull rope (10) away from the protective frame (8) is fixedly connected to the surface of the limiting block (15).

8. A test bench for a new energy motor according to claim 7, characterized in that: The limiting groove (12) is rotatably connected to a rotating shaft (16), and the surface of the pull rope (10) is connected to the surface of the rotating shaft (16) in a transmission connection.