Multi-station pressing structure

By designing a multi-station pressing structure, efficient pressing of ceramic tube fuse zinc sheet fuse wire is achieved, solving the problem of low efficiency in traditional pressing methods and improving production efficiency and delivery capability.

CN223486965UActive Publication Date: 2025-10-28惠州市东力科技有限公司
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Patent Information

Application Number
CN202422495246.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-10-28
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The zinc sheet crimping process of traditional ceramic tube fuses is inefficient and cannot meet the rapid delivery requirements of bulk orders.

Method used

A multi-station pressing structure is designed, which uses five pressing pins and a movable bottom mold. The five pressing pins press one end of the product simultaneously, and then the bottom mold is moved to press the other end, so as to realize the rapid pressing of multiple products.

Benefits of technology

It improved work efficiency, reduced labor costs, shortened product manufacturing cycles, and met the demand for rapid order delivery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station press fit structure, relates to fuse processing technical field, including frame, be equipped with press needle subassembly and bottom die subassembly on the frame, press needle subassembly is located bottom die subassembly, bottom die subassembly includes bottom plate, fixed bottom die, movable bottom die and fixed link, the bottom plate is detachably installed on the frame, and the fixed link is detachably installed on the frame. The upper end of the bottom plate is connected with the fixed bottom die, a movable groove is formed in the fixed bottom die, the movable bottom die is movably installed in the movable groove, the fixed rod is rotatably installed on the movable bottom die, and a plurality of positioning grooves used for containing products are formed in the movable bottom die. The five identical pressing needles are arranged on the upper die fixing plate, the movable bottom die capable of moving is arranged below the upper die fixing plate, the five positioning grooves are correspondingly formed in the movable bottom die, when the pressing needles move downwards, the same ends of five products can be pressed at the same time, then the pressing needles are lifted, the movable bottom die is moved to the corresponding positions, and the pressing needles press downwards at the moment. Therefore, a plurality of same workloads can be completed through one action, the working efficiency is improved, the labor cost is reduced, the product manufacturing period is shortened, and the practicability is high.
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Description

Technical Field

[0001] This utility model relates to the field of fuse processing technology, and in particular to a multi-station pressing structure. Background Technology

[0002] Ceramic tube fuses are fuses made of ceramic materials, possessing high electrical strength and heat resistance. They are manufactured using processes such as ceramic powder pressing and high-temperature sintering to produce fuse structures with specific shapes and specifications. The manufacturing process includes steps such as raw material preparation, batching, pressing, sintering, processing, and testing. They are widely used in electronic equipment, home appliances, communication equipment, power equipment, and other fields as circuit protection components to prevent fires or equipment damage caused by current overload.

[0003] Due to structural limitations, ceramic tube fuses cannot be pressed simultaneously at two points during the zinc sheet crimping process. The traditional crimping method involves placing a single product in a fixture, using a pressing device to crimp one side, then rotating the product 180° before placing it back into the fixture to crimp the other side. This crimping process is inefficient, impacts processing speed, and cannot meet the rapid delivery requirements of bulk orders. Therefore, a multi-station crimping structure is needed to improve upon these issues. Utility Model Content

[0004] The purpose of this invention is to provide a multi-station pressing structure to solve the aforementioned technical problems. This invention uses five identical pressing pins on an upper mold fixing plate and a movable bottom mold below it. The movable bottom mold has five corresponding positioning grooves. When the pressing pins move downward, they can simultaneously press the same end of five products. Then, the pressing pins are lifted, and the movable bottom mold is moved to the corresponding position. At this time, the pressing pins press downward again to complete the pressing of the other end of the five products. This achieves the goal of completing multiple identical tasks in one action, thus improving work efficiency.

[0005] To achieve the above objectives, this utility model employs the following technical solution:

[0006] A multi-station pressing structure includes a frame, on which a pressure pin assembly and a bottom mold assembly are mounted. The pressure pin assembly is located above the bottom mold assembly. The bottom mold assembly includes a base plate, a fixed bottom mold, a movable bottom mold, and a fixing rod. The base plate is detachably mounted on the frame, and its upper end is connected to the fixed bottom mold. The fixed bottom mold has a movable groove, and the movable bottom mold is movably mounted in the movable groove. The fixing rod is rotatably mounted on the movable bottom mold. The movable bottom mold has several positioning grooves for placing products.

[0007] Preferably, the pressure needle assembly includes a control device, an upper mold fixing rod, an upper mold fixing plate, and a plurality of pressure needles. The control device is mounted on the frame, and the output end of the control device is connected to the upper mold fixing rod. The lower end of the upper mold fixing rod is connected to the upper mold fixing plate, and a plurality of pressure needles are mounted on the upper mold fixing plate.

[0008] Preferably, the control device is equipped with a pressure rod, and operating the pressure rod can drive the upper mold fixing rod to move up and down, thereby driving the pressure needle to perform up and down pressing motion.

[0009] Preferably, the movable bottom mold is provided with a rotating shaft and a fixing hole. The lower end of the rotating shaft is located in the fixing hole, the upper end of the rotating shaft is connected to a fixing rod, and one end of the fixing rod is rotatably connected to the movable bottom mold through the rotating shaft.

[0010] Preferably, the fixed bottom mold is provided with a plurality of limiting corner grooves and a plurality of first assembly holes, the limiting corner grooves are connected to the movable grooves, and the first assembly holes are located on one side of the limiting corner grooves.

[0011] Preferably, the base plate is provided with a plurality of second assembly holes, the second assembly holes corresponding to the first assembly holes, and the fastening connection between the base plate and the fixed bottom mold can be fastened by the assembly parts passing through the first assembly holes and the second assembly holes in sequence.

[0012] Preferably, the base plate is provided with third mounting holes symmetrically at both ends, and the base plate can be fastened to the frame by using mounting accessories through the third mounting holes.

[0013] Preferably, the frame includes a worktable with mounting holes, allowing for the fastening of the base plate and the worktable by passing fittings through the third assembly hole and the mounting hole.

[0014] The multi-station pressing structure of this utility model has the following beneficial effects:

[0015] 1. Simple structure: The multi-station pressing structure of this utility model is mainly composed of a frame, a pressing pin assembly and a bottom mold assembly installed on the frame. Its overall processing is simple, with few components, avoiding the use of complex structures, and is convenient to install and disassemble, reducing manufacturing costs and facilitating widespread production.

[0016] 2. High work efficiency: This utility model features a multi-station pressing structure. In use, five products are first placed in the positioning grooves. The fixing rod is rotated to secure the products in the grooves. Then, the pressure rod is pressed down, causing the pressure needle to move downwards and press the same end of the products. The pressure rod is then lifted, and the operator moves the movable bottom mold to the corresponding position in the movable groove. The pressure rod is then pressed down again, and the pressure needle presses downwards again, completing the pressing of the other ends of the five products. By employing identical, simple, and repetitive processes, one action completes multiple identical tasks, improving work efficiency, reducing labor costs, and shortening the product manufacturing cycle. This allows for faster order fulfillment and demonstrates strong practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the bottom mold assembly of this utility model;

[0019] Figure 3 This is a structural breakdown diagram of the bottom mold assembly of this utility model;

[0020] Figure 4 This is a schematic diagram of the overall structure of the present invention. Figure 1 .

[0021] The numbers on the map are:

[0022] 1. Frame; 2. Bottom mold assembly; 3. Base plate; 4. Fixed bottom mold; 5. Movable bottom mold; 6. Fixing rod; 7. Movable groove; 8. Positioning groove; 9. Control device; 10. Upper mold fixing rod; 11. Upper mold fixing plate; 12. Pressing pin; 13. Pressing rod; 14. Fixing hole; 15. Stop hole; 16. Limiting angle groove; 17. First assembly hole; 18. Second assembly hole; 19. Third assembly hole; 20. Mounting hole. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the following detailed description of the utility model is provided in conjunction with the embodiments and accompanying drawings.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] like Figures 1 to 3 As shown, a multi-station pressing structure includes a frame 1, on which a pressing pin assembly and a bottom mold assembly 2 are provided. The pressing pin assembly is located above the bottom mold assembly 2. The bottom mold assembly 2 includes a base plate 3, a fixed bottom mold 4, a movable bottom mold 5, and a fixing rod 6. The base plate 3 is detachably mounted on the frame 1. The upper end of the base plate 3 is connected to the fixed bottom mold. The fixed bottom mold is provided with a movable groove 7. The movable bottom mold 5 is movably mounted in the movable groove 7. The fixing rod 6 is rotatably mounted on the movable bottom mold 5. The movable bottom mold 5 is provided with a plurality of positioning grooves 8 for placing products.

[0027] It should be noted that in this embodiment, there are five positioning grooves 8, which can press five ceramic fuses at once, resulting in high work efficiency.

[0028] like Figure 1 As shown, the pressure needle assembly includes a control device 9, an upper mold fixing rod 10, an upper mold fixing plate 11, and a plurality of pressure needles 12. The control device 9 is mounted on the frame 1, and its output end is connected to the upper mold fixing rod 10. The lower end of the upper mold fixing rod 10 is connected to the upper mold fixing plate 11, and a plurality of pressure needles 12 are mounted on the upper mold fixing plate 11. In this embodiment, the control device 9 can be a common pneumatic control device or other pressing control device 9, so it will not be described in detail here.

[0029] It should be noted that in this embodiment, five identical pressure pins 12 are mounted on the upper mold fixing plate 11, and a movable bottom mold is mounted below it. Five corresponding positioning grooves 8 are made on the movable bottom mold. When the pressure pins 12 move downward, the same end of the five products can be pressed at the same time. Then the pressure pins 12 are lifted, and the operator moves the movable bottom mold to the corresponding position. At this time, the pressure pins 12 press down again to complete the pressing of the other end of the five products. Thus, one action completes multiple identical tasks, thereby improving work efficiency.

[0030] like Figure 1 and Figure 4 As shown, the control device 9 is equipped with a pressure rod 13. Operating the pressure rod 13 can drive the upper mold fixing rod 10 to move up and down, thereby driving the pressure needle 12 to perform up and down pressing motion.

[0031] like Figure 2 and Figure 3 As shown, the movable bottom mold 5 is provided with a rotating shaft and a fixing hole 14. The lower end of the rotating shaft is fixedly installed in the fixing hole 14, and the upper end of the rotating shaft is movably connected to the fixing rod 6. One end of the fixing rod 6 is rotatably connected to the movable bottom mold 5 through the rotating shaft. The fixing rod 6 is provided with a rotating hole, and the upper end of the rotating shaft is rotatably connected to the fixing rod through the rotating hole.

[0032] It should be noted that after the product is placed in the positioning groove 8, rotating the fixing rod 6 can further fix the product in the positioning groove 8, thereby improving the stability of the pressing operation.

[0033] like Figure 2 and Figure 3 As shown, the movable bottom mold 5 is also provided with a stop hole 15 and a stop shaft. The stop hole 15 is located on one side of the fixed hole 14. The stop shaft (not shown) is detachably installed in the stop hole 15. The other end of the fixed rod 6 is in movable contact with the stop shaft.

[0034] like Figure 2 and Figure 3 As shown, the fixed bottom mold is provided with several limiting corner grooves 16 and several first assembly holes 17. The limiting corner grooves 16 communicate with the movable groove 7, and the first assembly holes 17 are located on one side of the limiting corner grooves 16. The limiting corner grooves 16 are used to stabilize the position of the movable bottom mold 5 in the movable groove 7 and improve the stability of the pressing operation.

[0035] like Figure 3 As shown, the inner surface of the movable groove 7 in this embodiment may be provided with a friction part, which can improve the stability of the movable bottom mold 5 in the movable groove 7, thereby improving the stability of the pressing operation.

[0036] like Figure 2 and Figure 3 As shown, the base plate 3 is provided with a plurality of second assembly holes 18, which correspond to the first assembly holes 17. The assembly parts can be passed through the first assembly holes 17 and the second assembly holes 18 in sequence to fasten the connection between the base plate 3 and the fixed bottom mold.

[0037] like Figure 2 and Figure 2 As shown, the base plate 3 has symmetrically provided third mounting holes 19 at both ends, and mounting accessories can be used to fasten the base plate 3 onto the frame 1 through the third mounting holes 19. The mounting accessories in this embodiment can be common fastening components such as screws or bolts.

[0038] like Figure 1 and Figure 3As shown, the frame 1 includes a workbench with mounting holes 20, through which fittings can be passed to secure the connection between the base plate 3 and the workbench.

[0039] It should be noted that during installation, the movable bottom mold 5 is placed in the movable groove 7 of the fixed bottom mold, and then the fixed bottom mold is installed on the base plate 3 using the assembly accessories. Finally, the fixed bottom mold is fixed on the workbench of the frame 1 using the assembly accessories, thus completing the installation of the bottom mold assembly 2. Installation and disassembly are convenient.

[0040] like Figure 4 As shown, the bottom of the workbench is provided with several buffer support pads to improve shock absorption and stability.

[0041] like Figures 1 to 4 As shown, the working process of this utility model is as follows:

[0042] First, place five products in the positioning groove 8, rotate the fixing rod 6 to fix the products in the positioning groove 8, then press down the pressure rod 13 to move the pressure needle 12 downward to press the same end of the products. Then lift the pressure rod 13, and the worker moves the movable bottom mold to the corresponding position in the movable groove 7. At this time, press down the pressure rod 13 again, and the pressure needle 12 presses down again to complete the pressing of the other end of the five products, which improves work efficiency and allows for faster order delivery.

[0043] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A multi-station pressing structure, characterized in that: The device includes a frame (1), on which a pressure pin assembly and a bottom mold assembly (2) are provided. The pressure pin assembly is located above the bottom mold assembly (2). The bottom mold assembly (2) includes a base plate (3), a fixed bottom mold (4), a movable bottom mold (5), and a fixing rod (6). The base plate (3) is detachably mounted on the frame (1). The upper end of the base plate (3) is connected to the fixed bottom mold. The fixed bottom mold is provided with a movable groove (7). The movable bottom mold (5) is movably mounted in the movable groove (7). The fixing rod (6) is rotatably mounted on the movable bottom mold (5). The movable bottom mold (5) is provided with several positioning grooves (8) for placing products.

2. The multi-station pressing structure according to claim 1, characterized in that: The pressure needle assembly includes a control device (9), an upper mold fixing rod (10), an upper mold fixing plate (11), and a plurality of pressure needles (12). The control device (9) is mounted on the frame (1). The output end of the control device (9) is connected to the upper mold fixing rod (10). The lower end of the upper mold fixing rod (10) is connected to the upper mold fixing plate (11). A plurality of pressure needles (12) are mounted on the upper mold fixing plate (11).

3. The multi-station pressing structure according to claim 2, characterized in that: The control device (9) is equipped with a pressure rod (13). Operating the pressure rod (13) can drive the upper mold fixing rod (10) to move up and down, thereby driving the pressure needle (12) to perform up and down pressing motion.

4. The multi-station pressing structure according to claim 3, characterized in that: The movable bottom mold (5) is provided with a rotating shaft and a fixing hole (14). The lower end of the rotating shaft is fixedly installed in the fixing hole (14), and the upper end of the rotating shaft is movably connected to the fixing rod (6). One end of the fixing rod (6) is movably connected to the movable bottom mold (5) through the rotating shaft.

5. The multi-station pressing structure according to claim 4, characterized in that: The fixed bottom mold is provided with several limiting corner grooves (16) and several first assembly holes (17). The limiting corner grooves (16) are connected to the movable groove (7), and the first assembly holes (17) are located on one side of the limiting corner grooves (16).

6. The multi-station pressing structure according to claim 5, characterized in that: The base plate (3) is provided with a plurality of second assembly holes (18), which correspond to the first assembly holes (17). The assembly parts can be passed through the first assembly holes (17) and the second assembly holes (18) in sequence to fasten the connection between the base plate (3) and the fixed bottom mold.

7. The multi-station pressing structure according to claim 6, characterized in that: The base plate (3) is provided with a third assembly hole (19) symmetrically at both ends, and the base plate (3) can be fastened to the frame (1) by means of an assembly accessory through the third assembly hole (19).

8. The multi-station pressing structure according to claim 7, characterized in that: The frame (1) includes a workbench with mounting holes (20) provided on the workbench. The base plate (3) and the workbench can be fastened by using fittings passing through the third assembly hole (19) and the mounting holes (20).