EVTOL aircraft motor assembly tool
By designing motor assembly tooling and utilizing a combination of an adjusting rod and a positioning sleeve, the distance between the rotor and stator can be adjusted, solving the problems of stator and rotor collision damage and coaxiality control during motor assembly, and improving assembly safety and ease of operation.
Patent Information
- Application Number
- CN202422955177.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-29
AI Technical Summary
When assembling the eVTOL aircraft motor, the stator and rotor are easily damaged by suction collision, and the coaxiality is difficult to control, affecting safety and operational difficulty.
A motor assembly tooling was designed. By placing a positioning sleeve on the adjusting rod, the adjusting rod rotates and moves axially, driving the rotor mounting assembly to move synchronously, thereby adjusting the distance between the rotor and stator and ensuring coaxiality.
It improves the safety and ease of operation of motor assembly, ensures the coaxiality of stator and rotor installation, and reduces the risk of damage.
Smart Images

Figure CN223488066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of unmanned vertical take-off and landing aircraft, specifically to an eVTOL aircraft motor assembly fixture. Background Technology
[0002] As one of the core components of an eVTOL aircraft, the motor's main function is to generate power, enabling the aircraft to take off vertically, hover, and land. The design and performance of the motor directly affect the overall efficiency, safety, and economy of the aircraft.
[0003] eVTOL motors also have relatively strict requirements regarding coaxiality, strength, rigidity, and weight. Currently, during assembly, the motor stator and rotor attract each other, generating a strong suction force. This can cause damage to the stator and rotor due to collisions, or even injury to workers. Because of this suction force, it is difficult for operators to control the coaxiality of the motor stator and rotor during installation and testing, and it is also difficult to control and inspect the gap between them.
[0004] Therefore, to solve the above problems, an eVTOL aircraft motor assembly fixture is needed to address these issues. Utility Model Content
[0005] In view of this, the motor assembly fixture of this technical solution has the positioning sleeve sleeve installed on the adjusting rod. The adjusting rod rotates and moves in the axial direction, driving the rotor mounting assembly to move synchronously, thereby realizing the adjustment of the distance between the rotor and the stator. The fixture has a high degree of integration, simple structure and convenient operation, and ensures the coaxiality of the stator and rotor installation.
[0006] An eVTOL aircraft motor assembly fixture includes a base, an adjusting rod rotatably mounted on the base, a positioning sleeve sleeved on the adjusting rod and connected to the base, a stator mounting assembly that is fitted with the positioning sleeve, and a rotor mounting assembly that is fitted with the positioning sleeve. The end of the adjusting rod is rotatably mounted with the rotor mounting assembly, and the rotation of the adjusting rod drives the rotor mounting assembly to move along the axial direction of the positioning sleeve.
[0007] Furthermore, a nut sleeve for use with an adjusting rod is installed on the side of the base. The adjusting rod is installed with the nut sleeve and passes through the base to form a screw-nut pair for use.
[0008] Furthermore, the rotor mounting assembly includes a rotor mounting sleeve fitted onto the positioning sleeve, a rotor limiting sleeve fixedly mounted in conjunction with the rotor mounting sleeve, and a limiting bearing disposed at the end of the rotor mounting sleeve. The end of the adjusting rod is rotatably mounted in conjunction with the limiting bearing, and the rotation of the adjusting rod along the axial direction causes the rotor mounting sleeve to move synchronously along the axial direction.
[0009] Furthermore, a limit retaining ring is provided at the end of the rotor limiting sleeve, and a bearing retaining ring is provided at the end of the adjusting rod to cooperate with the limiting bearing.
[0010] Furthermore, the positioning sleeve has a sleeve positioning disc that is fixedly installed on the base in the radial direction, and the base is provided with a clamp installation assembly that is limited to the end of the positioning sleeve.
[0011] Furthermore, the stator mounting assembly includes a stator mounting plate fitted onto a positioning sleeve and a support arm, the end of which is fixedly mounted to the base.
[0012] Furthermore, the support arm consists of multiple arms that are evenly distributed and installed on the end face of the stator mounting plate.
[0013] Furthermore, the end of the adjusting rod is provided with an adjusting handwheel for use in rotation.
[0014] The beneficial effects of this utility model are: the motor assembly fixture of this technical solution has a positioning sleeve sleeve installed on the adjusting rod. The adjusting rod rotates and moves in the axial direction, driving the rotor mounting assembly to move synchronously, thereby realizing the adjustment of the distance between the rotor and the stator. The fixture has a high degree of overall integration, a simple structure and convenient operation, and ensures the coaxiality of the stator and rotor installation. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0016] Figure 1 This is a schematic diagram of the overall installation of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of this utility model;
[0018] Figure 3 This is a cross-sectional view of the present invention. Detailed Implementation
[0019] Figure 1 This is a schematic diagram of the overall installation of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3This is a cross-sectional schematic diagram of the present invention; as shown in the figure, an eVTOL aircraft motor assembly fixture includes a base 2, an adjusting rod 1 rotatably mounted on the base, a positioning sleeve 7 sleeved on the adjusting rod 1 and connected to the base 2, a stator mounting assembly 3 installed in conjunction with the positioning sleeve 7, and a rotor mounting assembly 4 installed in conjunction with the positioning sleeve; the end of the adjusting rod 1 is rotatably mounted in conjunction with the rotor mounting assembly, and the rotation of the adjusting rod drives the rotor mounting assembly to move along the axial direction of the positioning sleeve 7; the motor assembly fixture of this technical solution, by sleeved on the adjusting rod, allows the adjusting rod to rotate and move axially, driving the rotor mounting assembly to move synchronously, thereby realizing the adjustment of the distance between the rotor and the stator. The fixture has a high degree of overall integration, a simple structure, and is easy to operate, ensuring the coaxiality of the stator and rotor installation.
[0020] In this embodiment, a nut sleeve 23 for use with an adjusting rod is installed on the side of the base 2. The adjusting rod 1 is installed with the nut sleeve 23 and passes through the base 1 to form a screw-nut pair for use. The base plate 21 of the base 2 is fixedly installed with the operating table. The base 2 is formed into a box-shaped structure by multiple mounting plates. The adjusting rod 2 is machined into a screw structure. The nut sleeve 23 is fixedly installed on the side of the base 2. The two cooperate to form a screw-nut pair structure. The adjusting rod 1 rotates and moves along the axial direction, which drives the rotor mounting assembly 4 to move.
[0021] In this embodiment, the rotor mounting assembly 4 includes a rotor mounting sleeve 8 fitted onto the positioning sleeve 7, a rotor limiting sleeve 9 fixedly mounted to the rotor mounting sleeve, and a limiting bearing 10 disposed at the end of the rotor mounting sleeve 8. The end of the adjusting rod 1 is rotatably mounted to the limiting bearing 10. The rotation of the adjusting rod 1 along the axial direction causes the rotor mounting sleeve 8 to move synchronously along the axial direction. The rotor mounting sleeve 8 is fixedly mounted to the rotor limiting sleeve 9, and the motor rotor is fixedly mounted to the rotor mounting sleeve 8. The limiting bearing 10 is mounted to the end of the rotor limiting sleeve 9, and the end of the adjusting rod 1 is mounted to the limiting bearing 10. As the adjusting rod 1 rotates, it moves along the axial direction, and the rotor mounting sleeve 8 and the rotor limiting sleeve 9 move synchronously along the axial direction, thereby realizing the adjustment of the distance between the stator and the rotor.
[0022] In this embodiment, a limiting retaining ring 11 is provided at the end of the rotor limiting sleeve 9, and a bearing retaining ring is provided at the end of the adjusting rod 1 to cooperate with the limiting bearing. The bearing retaining ring is used to axially limit the limiting bearing 10 at the end, and the limiting retaining ring 11 is fixedly installed in cooperation with the limiting sleeve 9. The adjusting rod 1 can rotate axially and drive the overall structure to move and adjust axially.
[0023] In this embodiment, the positioning sleeve 7 has a sleeve positioning disc 71 formed radially outward to be fixedly installed on the base. The base 1 is provided with a clamping mounting assembly 22 that is used to limit the installation of the end of the positioning sleeve. The positioning sleeve 7 passes through the base, and its end is limited by the clamping assembly 22. At the same time, it is fixedly installed on the base by the sleeve positioning disc 71, thus providing support.
[0024] In this embodiment, the stator mounting assembly includes a stator mounting plate 6 fitted onto a positioning sleeve and a support arm 5. The end of the support arm 5 is fixedly mounted to the base 1. The end of the support arm 5 is fixedly connected to the base, and the other end is also fixedly connected to the stator mounting plate 6 to form a positioning mounting position.
[0025] In this embodiment, the support arms 5 are multiple and evenly distributed on the end face of the stator mounting plate 6. Preferably, three support arms are provided, evenly distributed on the end face of the stator mounting plate 6, so that the overall structure is subjected to uniform force and has better load-bearing performance.
[0026] In this embodiment, an adjusting handwheel is provided at the end of the adjusting rod 1 for rotation. Rotating the adjusting handwheel drives the adjusting rod for control and adjustment, facilitating installation and testing.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A motor assembly fixture for an eVTOL aircraft, characterized in that: It includes a base, an adjusting rod rotatably mounted on the base, a positioning sleeve sleeved on the adjusting rod and connected to the base, a stator mounting assembly that is installed in conjunction with the positioning sleeve, and a rotor mounting assembly that is installed in conjunction with the positioning sleeve; the end of the adjusting rod is rotatably mounted in conjunction with the rotor mounting assembly, and the rotation of the adjusting rod drives the rotor mounting assembly to move along the axial direction of the positioning sleeve.
2. The eVTOL aircraft motor assembly fixture according to claim 1, characterized in that: The base has a nut sleeve installed on its side to cooperate with the adjusting rod. The adjusting rod is installed with the nut sleeve and passes through the base to form a screw and nut pair for cooperation.
3. The eVTOL aircraft motor assembly fixture according to claim 2, characterized in that: The rotor mounting assembly includes a rotor mounting sleeve fitted onto a positioning sleeve, a rotor limiting sleeve fixedly mounted in conjunction with the rotor mounting sleeve, and a limiting bearing disposed at the end of the rotor mounting sleeve. The end of the adjusting rod is rotatably mounted in conjunction with the limiting bearing. The rotation of the adjusting rod along the axial direction causes the rotor mounting sleeve to move synchronously along the axial direction.
4. The eVTOL aircraft motor assembly fixture according to claim 3, characterized in that: The rotor limiting sleeve is provided with a limiting retaining ring at its end, and the adjusting rod is provided with a bearing retaining ring that is installed in conjunction with the limiting bearing.
5. The eVTOL aircraft motor assembly fixture according to claim 1, characterized in that: The positioning sleeve has a positioning disc that is fixedly installed on the base in the radial direction, and the base is provided with a clamp installation assembly that is limited to the end of the positioning sleeve.
6. The eVTOL aircraft motor assembly fixture according to claim 1, characterized in that: The stator mounting assembly includes a stator mounting plate fitted onto a positioning sleeve and a support arm, the end of which is fixedly mounted to a base.
7. The eVTOL aircraft motor assembly fixture according to claim 6, characterized in that: The support arms are multiple and evenly distributed on the end face of the stator mounting plate.
8. The eVTOL aircraft motor assembly fixture according to claim 1, characterized in that: The end of the adjusting rod is provided with an adjusting handwheel for use in rotation.