Evaporative condensing device for producing collecting agent
By introducing a rotatable condenser and a stirrer into the condensation unit, the problem of slow condensation rate of hot steam was solved, and efficient production of the collector was achieved.
Patent Information
- Application Number
- CN202423047455.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In existing technologies, hot steam flows slowly within the condenser, resulting in slow condensation and reduced work efficiency.
An evaporative condensation device was designed, which uses a rotatable condenser rack and a stirrer. The contact area between the hot steam and the spiral baffle is increased by rotating the condenser rack, and the condensation efficiency is improved by using a heat transfer oil circulation pump. At the same time, the collector is stirred in the heating box to accelerate the evaporation and condensation process.
It improves the condensation rate of hot steam and the heating efficiency of the collector, thereby enhancing working efficiency.
Smart Images

Figure CN223490449U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of collector processing equipment, and more specifically, to an evaporative condensation device for producing collectors. Background Technology
[0002] The condensation process helps remove impurities and moisture from the collector, thereby improving its purity and quality. Condensation ensures that the components in the collector are more uniform, avoids condensation, and thus improves its stability and effectiveness.
[0003] In existing technology, when condensing liquids, cool heat transfer oil is generally introduced into the spiral coil, which allows the hot steam entering the condenser to condense into liquid on the outside of the spiral coil and then collect it. However, there are some problems in its use. Because the hot steam flows slowly in the condenser, its condensation speed is also slow, which will affect the working efficiency.
[0004] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility Model Content
[0005] The purpose of this invention is to solve the above-mentioned problems by designing an evaporative condensation device for producing collectors.
[0006] The technical solution of this utility model to achieve the above objectives is an evaporative condensation device for producing a collector, comprising a heating box, a collector placed inside the heating box, an evaporation tube installed on one side of the upper end of the heating box, a condensation mechanism on one side of the heating box, and a collection mechanism on one side of the heating box.
[0007] The condensation mechanism includes a condensation box connected to an evaporator tube, a rotatable condenser rack installed inside the condensation box, a refrigeration box installed outside the condensation box, and heat transfer oil in the refrigeration box flowing between the condenser rack and the refrigeration box via a circulation pump.
[0008] The collection mechanism includes a liquid outlet valve installed at the lower end of the condenser, and a collection box is installed on the ground on one side of the condenser, with the collection located at the outlet end of the liquid outlet valve.
[0009] Furthermore, the condenser rack includes a rotating shaft located inside the condenser chamber. First rolling bearings are installed at both ends of the rotating shaft, which are mounted on the condenser chamber. Both ends of the rotating shaft extend to the outside of the condenser chamber. A spiral baffle is installed on the outside of the rotating shaft. The spiral baffle is hollow inside. Circular grooves are formed at both ends of the rotating shaft. The spiral baffles and the circular grooves communicate with each other. A second rolling bearing is installed on one side of each circular groove. A connecting pipe is installed inside the second rolling bearing. The connecting pipe at one end of the rotating shaft is connected to the outlet end of the circulation pump, and the connecting pipe at the other end of the rotating shaft is connected to the refrigeration chamber. A drive frame is installed on the condenser chamber, and the drive frame can drive the rotating shaft to rotate.
[0010] Furthermore, the drive frame includes a servo motor mounted on the condenser box, a first gear is mounted on the rotating end of the servo motor, and a second gear is mounted on one end of the rotating shaft, with the first gear and the second gear meshing.
[0011] Furthermore, a stirrer is installed inside the heating chamber. The stirrer includes a stirring shaft located inside the heating chamber. Third rolling bearings are installed at both ends of the stirring shaft. The third rolling bearings are installed on the heating chamber. One end of the stirring shaft extends to the outside of the heating chamber. A third gear is installed at one end of the stirring shaft. A fourth gear is installed at one end of the rotating shaft. The third gear and the fourth gear mesh. Multiple stirring rods are installed on the stirring shaft. The stirring rods are located inside the heating chamber.
[0012] Furthermore, a liquid level sensor is installed at the lower end of the condenser.
[0013] The beneficial effects of this utility model are: when hot steam enters the condenser, the condenser rack can be rotated to quickly come into contact with the hot steam and condense it. The condensed liquid can be quickly thrown into the condenser, and then the condenser rack can condense the hot steam again, which can improve work efficiency.
[0014] By rotating the spiral baffle, the contact area between the hot steam and the spiral baffle can be increased, which facilitates rapid heat exchange.
[0015] Stirring the liquid in the heating chamber can quickly heat the collector, generate steam, and then condense it, which can improve work efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of an evaporative condenser for producing a collector according to the present invention;
[0017] Figure 2 yes Figure 1 A magnified view of a section at point A in the middle;
[0018] Figure 3 yes Figure 1 A magnified view of a section at point B in the middle;
[0019] In the diagram, 1. Heating box; 2. Evaporator tube; 3. Condenser; 4. Condenser rack; 5. Refrigeration box; 6. Circulating pump; 7. Liquid outlet valve; 8. Collection box; 9. Rotating shaft; 10. First rolling bearing; 11. Spiral baffle; 12. Circular groove; 13. Second rolling bearing; 14. Connecting pipe; 15. Drive frame; 16. Servo motor; 17. First gear; 18. Second gear; 19. Stirrer; 20. Stirring shaft; 21. Third rolling bearing; 22. Third gear; 23. Fourth gear; 24. Stirring rod; 25. Liquid level sensor. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0021] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0022] This utility model provides, for example Figure 1-3 An evaporative condensation device for producing a collector is shown, comprising a heating chamber 1 containing a collector, an evaporation tube 2 mounted on one side of the upper end of the heating chamber 1, a condensation mechanism on one side of the heating chamber 1, and a collection mechanism on one side of the heating chamber 1; the condensation mechanism includes a condensation box 3 connected to the evaporation tube 2, a rotatable condenser rack 4 mounted inside the condensation box 3, and a refrigeration box 5 mounted outside the condensation box 3, with heat transfer oil in the refrigeration box 5 flowing between the condenser rack 4 and the refrigeration box 5 via a circulating pump 6; the collection mechanism includes a liquid outlet valve 7 mounted at the lower end of the condensation box 3, and a collection box 8 mounted on the ground on one side of the condensation box 3, with the collection located at the outlet end of the liquid outlet valve 7;
[0023] The process of evaporating and condensing the collector in this device is as follows: The collector is added to the heating box 1, and after being heated in the heating box 1, the liquid evaporates. The hot steam enters the condensing box 3 through the evaporation pipe 2. The heat transfer oil is cooled by the cooling box 5, and then the heat transfer oil flows in the cooling box 5 and the condensing rack 4 through the circulating pump 6. When the hot steam comes into contact with the condensing rack 4, it can condense into liquid. Starting the rotation of the condensing rack 4 can increase the contact speed between the condensing rack 4 and the hot steam, and can also shake off the liquid condensed on the condensing rack 4, thereby improving the working efficiency. The liquid that falls into the condensing box 3 can be discharged into the collection box 8 through the liquid outlet valve 7 for easy collection.
[0024] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 2 The condenser rack 4 includes a rotating shaft 9 located inside the condenser box 3. First rolling bearings 10 are installed at both ends of the rotating shaft 9. The first rolling bearings 10 are installed on the condenser box 3. Both ends of the rotating shaft 9 extend to the outside of the condenser box 3. A spiral baffle 11 is installed on the outside of the rotating shaft 9. The spiral baffle 11 is hollow inside. Circular grooves 12 are opened at both ends of the rotating shaft 9. The spiral baffle 11 and the circular grooves 12 are connected. A second rolling bearing 13 is installed on one side of the circular groove 12. A connecting pipe 14 is installed inside the second rolling bearing 13. The connecting pipe 14 at one end of the rotating shaft 9 is connected to the outlet end of the circulating pump 6. The connecting pipe 14 at the other end of the rotating shaft 9 is connected to the refrigeration box 5. A drive frame 15 is installed on the condenser box 3. The drive frame 15 can drive the rotating shaft 9 to rotate.
[0025] The condenser rack 4 condenses the hot steam as follows: the drive rack 15 drives the rotating shaft 9 to rotate, and the rotating shaft 9 drives the spiral baffle 11 to rotate, so that the spiral baffle 11 can quickly come into contact with the hot steam and condense it. During the condensation process, the circulation pump 6 is started to run. The circulation pump 6 can draw the heat transfer oil and enter the hollow space inside the spiral baffle 11 through the connecting pipe 14 and the circular groove 12. Then, it returns to the refrigeration box 5 through another circular groove 12 and the connecting pipe 14, so as to realize the recycling of the heat transfer oil.
[0026] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 2 The drive frame 15 includes a servo motor 16 mounted on the condenser box 3. A first gear 17 is mounted on the rotating end of the servo motor 16, and a second gear 18 is mounted on one end of the rotating shaft 9. The first gear 17 and the second gear 18 mesh.
[0027] The process of the drive frame 15 driving the rotating shaft 9 to rotate is as follows: the servo motor 16 is started to rotate, the servo motor 16 can drive the first gear 17 to rotate, the first gear 17 meshes with the second gear 18, which can drive the second gear 18 and the rotating shaft 9 to rotate, and then drive the spiral baffle 11 to rotate.
[0028] Refer to the instruction manual appendix Figure 1 Included with instruction manual Figure 3 A stirrer 19 is installed inside the heating box 1. The stirrer 19 includes a stirring shaft 20 located inside the heating box 1. Third rolling bearings 21 are installed at both ends of the stirring shaft 20. The third rolling bearings 21 are installed on the heating box 1. One end of the stirring shaft 20 extends to the outside of the heating box 1. A third gear 22 is installed at one end of the stirring shaft 20. A fourth gear 23 is installed at one end of the rotating shaft 9. The third gear 22 and the fourth gear 23 mesh. Multiple stirring rods 24 are installed on the stirring shaft 20. The stirring rods 24 are located inside the heating box 1.
[0029] The process of agitator 19 agitating the collector is as follows: when the rotating shaft 9 rotates, it can drive the fourth gear 23 to rotate. The fourth gear 23 meshes with the third gear 22, which can drive the third gear 22 and the agitator shaft 20 to rotate. The agitator shaft 20 can drive the agitator rod 24 to rotate, thereby agitating the collector.
[0030] Refer to the instruction manual appendix Figure 1 The liquid level sensor 25 can detect the liquid level in the condenser 3. When the liquid level is high, the external controller can automatically open the outlet valve 7, allowing the liquid to flow into the collection tank 8. When the liquid level is low, the outlet valve 7 is closed to prevent hot steam from leaking out, making it convenient to use.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An evaporative condensation apparatus for producing a collector, comprising a heating chamber (1) containing a collector, and an evaporation tube (2) mounted on one side of the upper end of the heating chamber (1), characterized in that, The heating box (1) is provided with a condensation mechanism on one side and a collection mechanism on the other side; The condensation mechanism includes a condensation box (3) connected to the evaporation tube (2), a rotatable condenser rack (4) is installed inside the condensation box (3), and a refrigeration box (5) is installed outside the condensation box (3). The heat transfer oil in the refrigeration box (5) flows between the condenser rack (4) and the refrigeration box (5) through a circulation pump (6). The collection mechanism includes a liquid outlet valve (7) installed at the lower end of the condenser (3), and a collection box (8) is installed on the ground on one side of the condenser (3). The collection is located at the outlet end of the liquid outlet valve (7).
2. The evaporative condenser for producing a collector according to claim 1, characterized in that, The condenser rack (4) includes a rotating shaft (9) located inside the condenser box (3). The rotating shaft (9) has first rolling bearings (10) installed at both ends. The first rolling bearings (10) are installed on the condenser box (3). The rotating shaft (9) extends to the outside of the condenser box (3). A spiral baffle (11) is installed on the outside of the rotating shaft (9). The spiral baffle (11) is hollow inside. The rotating shaft (9) has circular grooves (12) at both ends. The spiral baffle (11) and the circular grooves (12) are connected. A second rolling bearing (13) is installed on one side of the circular groove (12). A connecting pipe (14) is installed inside the second rolling bearing (13). The connecting pipe (14) at one end of the rotating shaft (9) is connected to the outlet end of the circulating pump (6). The connecting pipe (14) at the other end of the rotating shaft (9) is connected to the refrigeration box (5). A drive frame (15) is installed on the condenser box (3). The drive frame (15) can drive the rotating shaft (9) to rotate.
3. An evaporative condensation apparatus for producing a collector according to claim 2, characterized in that, The drive frame (15) includes a servo motor (16) mounted on the condenser box (3). A first gear (17) is mounted on the rotating end of the servo motor (16), and a second gear (18) is mounted on one end of the rotating shaft (9). The first gear (17) and the second gear (18) mesh.
4. An evaporative condensation apparatus for producing a collector according to claim 3, characterized in that, A stirrer (19) is installed inside the heating box (1). The stirrer (19) includes a stirring shaft (20) located inside the heating box (1). A third rolling bearing (21) is installed at both ends of the stirring shaft (20). The third rolling bearing (21) is installed on the heating box (1). One end of the stirring shaft (20) extends to the outside of the heating box (1). A third gear (22) is installed at one end of the stirring shaft (20). A fourth gear (23) is installed at one end of the rotating shaft (9). The third gear (22) and the fourth gear (23) mesh. A plurality of stirring rods (24) are installed on the stirring shaft (20). The stirring rods (24) are located inside the heating box (1).
5. An evaporative condenser for producing a collector according to claim 1, characterized in that, A liquid level sensor (25) is installed at the lower end of the condenser (3).