Efficient atomization device for reaction kettle

Abstract

The utility model discloses an efficient atomizing device for a reaction kettle, and relates to the technical field of atomizing devices, the efficient atomizing device comprises a shell and an annular atomizing spray pipe device, a stirring bin is fixedly connected in a cavity of the shell, one end of the side wall of the stirring bin is provided with a feeding port, the top of the stirring bin is fixedly connected with a connecting bin, and the annular atomizing spray pipe device is arranged in the connecting bin. A supporting rod is rotatably connected to the top of the stirring bin, a supporting sleeve is rotatably connected to the top of the stirring bin, and one end of the supporting sleeve penetrates through the top of the stirring bin and is fixedly connected with a first stirring blade. According to the shell and the annular atomizing spray pipe device provided by the utility model, on the basis that liquid raw materials are uniformly stirred to fully react, fine particles are sprayed out through the atomizing device and are convenient to use; therefore, the problem that when an existing efficient atomization device for the reaction kettle is used, raw materials containing viscous liquid are mixed unevenly or react insufficiently, and small particles cannot be formed after atomization, so that use is affected is solved.

Description

Technical Field

[0001] This utility model relates to the field of atomization device technology, specifically to a high-efficiency atomization device for a reaction vessel. Background Technology

[0002] A reaction vessel is a container used to mix and react various materials. It is widely used in the chemical production field. When using a reaction vessel, the liquid needs to be atomized by an atomizing device before being sent into the reaction vessel.

[0003] Existing high-efficiency atomizing devices for reactors may encounter raw materials composed of viscous liquid mixtures during use. Inconsistent mixing or incomplete reaction may result in large particles during atomization and feeding, affecting the use of the device. Therefore, it is necessary to solve the problem that existing high-efficiency atomizing devices for reactors may encounter raw materials containing viscous liquids that are not mixed evenly or reacted sufficiently, resulting in the inability to form fine particles after atomization, thus affecting the use of the device. Utility Model Content

[0004] In view of the problems existing in the current high-efficiency atomizing device for reactors, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a high-efficiency atomizing device for reactors, which solves the problem that existing high-efficiency atomizing devices for reactors are not used when raw materials containing viscous liquids are not mixed evenly or reacted sufficiently, resulting in the inability to form fine particles after atomization, thus affecting their use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency atomizing device for a reaction vessel, comprising a shell and an annular atomizing nozzle device. A stirring chamber is fixedly connected inside the cavity of the shell. A feed inlet is provided at one end of the side wall of the stirring chamber. A connecting chamber is fixedly connected to the top of the stirring chamber. A support rod is rotatably connected to the top of the stirring chamber. A support sleeve is rotatably connected to the top of the stirring chamber. One end of the support sleeve passes through the top of the stirring chamber and is fixedly connected to a first stirring blade. One end of the support rod passes through the support sleeve and is fixedly connected to a second stirring blade. A forward and reverse rotation mechanism is provided inside the cavity of the connecting chamber and is fixedly connected to the support rod and the support sleeve. An electric valve is fixedly connected to the bottom outlet of the stirring chamber. One end of the electric valve is fixedly connected to a tank body through a conveying mechanism. A connecting flange is fixedly connected to the bottom of the tank body. An output pipe is fixedly connected to the outlet of the tank body. An annular atomizing nozzle device is fixedly connected to one end of the output pipe wall.

[0007] Preferably, the forward and reverse mechanism includes a motor, a driving gear, and a driven gear. The motor is fixedly connected to one end of the cavity of the connecting chamber, and the driving gear is fixedly connected to one end of the motor. Driven gears are fixedly connected to the walls of the support rod and the support sleeve. The driven gears at both ends are vertically aligned, and the driving gear meshes with the driven gears at both ends.

[0008] Preferably, the conveying mechanism includes a booster pump, a fixed pipe, and a flexible hose. The output end of the electric valve is fixedly connected to the booster pump, and the side wall of the housing is fixedly connected to the fixed pipe. One end of the fixed pipe is fixedly connected to the output end of the booster pump, and the other end of the fixed pipe is fixedly connected to the flexible hose. The other end of the flexible hose is fixedly connected to the tank.

[0009] Preferably, the annular atomizing nozzle device is an annular hollow tube, and multiple atomizing nozzle holes are opened on the side wall surface.

[0010] Furthermore, a vacuum pump is fixedly connected to the side wall of the tank.

[0011] Preferably, the bottom of the housing is fixedly connected with multiple casters.

[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0013] 1. This utility model utilizes a second stirring blade installed on the wall of a support rod and a first stirring blade installed on the wall of a support sleeve. These blades rotate in opposite directions via a forward and reverse mechanism to uniformly stir the liquid raw materials and ensure a thorough reaction. The liquid is then atomized into fine particles by an atomizing nozzle device, which is a ring-shaped hollow tube with multiple atomizing nozzle holes on its side wall surface, through a pressure provided by a conveying mechanism and inserted into the reactor.

[0014] 2. In this utility model, a motor is installed in the connecting chamber to drive the driving gear to mesh with the driven gears at both ends, thereby driving the support rod and the support sleeve to rotate in opposite directions through the driven gears at both ends.

[0015] 3. This utility model utilizes a booster pump installed at the output of an electric valve to transport liquid raw materials into a fixed pipe by opening the electric valve. The liquid then flows under pressure into a hose and is finally fed into the tank through the hose. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a front structural diagram of the present invention;

[0018] Figure 2 This is a front structural cross-sectional view of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the annular atomizing nozzle device of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Shell; 2. Mixing chamber; 3. Feed inlet; 4. Connecting chamber; 5. Support rod; 6. Support sleeve; 7. First mixing blade; 8. Second mixing blade; 9. Electric valve; 10. Tank body; 11. Connecting flange; 12. Output pipe; 13. Annular atomizing nozzle device; 14. Motor; 15. Drive gear; 16. Driven gear; 17. Booster pump; 18. Fixed pipe; 19. Hose; 20. Atomizing nozzle; 21. Vacuum pump; 22. Casters. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] This utility model discloses a high-efficiency atomizing device for a reaction vessel.

[0024] This utility model provides, for example Figure 1-3The diagram shows a high-efficiency atomizing device for a reaction vessel, comprising a shell 1 and an annular atomizing nozzle device 13. A stirring chamber 2 is fixedly connected inside the cavity of the shell 1. An inlet 3 is provided at one end of the side wall of the stirring chamber 2. A connecting chamber 4 is fixedly connected to the top of the stirring chamber 2. A support rod 5 is rotatably connected to the top of the stirring chamber 2. A support sleeve 6 is rotatably connected to the top of the stirring chamber 2. One end of the support sleeve 6 passes through the top of the stirring chamber 2 and is fixedly connected to a first stirring blade 7. One end of the support rod 5 passes through the support sleeve 6 and is fixedly connected to a second stirring blade 8. A forward / reverse mechanism is provided inside the cavity of the connecting chamber 4 and is fixedly connected to the support rod 5 and the support sleeve 6. An electric valve 9 is fixedly connected to the bottom outlet of the stirring chamber 2. One end of the electric valve 9 is fixedly connected to a tank 10 via a conveying mechanism. A connecting flange 11 is fixedly connected to the bottom of the tank 10. The outlet of the tank 10 is fixedly connected to... An output pipe 12 is connected, and an annular atomizing nozzle device 13 is fixedly connected to one end of the pipe wall. The forward and reverse rotation mechanism drives the support rod 5 and the support sleeve 6 to rotate in opposite directions, thereby driving the first stirring blade 7 and the second stirring blade 8 to rotate in opposite directions to uniformly stir the liquid raw material and ensure that it reacts fully. The liquid raw material is sent into the tank 11 by opening the electric valve 9 through the set conveying mechanism. The tank 10 is installed and connected to the reactor through the connecting flange 11. The output pipe 12 set at the output end of the tank 10 is inserted into the reactor and the annular atomizing nozzle device 13 is used to atomize the liquid raw material under pressure to form fine particles for use. This solves the problem that existing high-efficiency atomizing devices for reactors do not mix the raw material containing viscous liquid evenly or react incompletely, resulting in the inability to form fine particles after atomization, which affects the use.

[0025] In order to drive the support rod 5 and the support sleeve 6 to rotate in opposite directions, such as Figure 1 and 2 As shown, the forward and reverse mechanism includes a motor 14, a drive gear 15, and a driven gear 16. The motor 14 is fixedly connected to one end of the cavity of the connecting chamber 4, and the drive gear 15 is fixedly connected to one end of the motor 14. The driven gear 16 is fixedly connected to the walls of the support rod 5 and the support sleeve 6. The driven gears 16 at both ends are vertically aligned. The drive gear 15 meshes with the driven gears 16 at both ends. The motor 14 drives the drive gear 15 to mesh with the driven gears 16 at both ends and rotates them. The driven gears 16 at both ends drive the support rod 5 and the support sleeve 6 to rotate in opposite directions.

[0026] In order to feed materials into tank 10, such as Figure 1 and 2As shown, the conveying mechanism includes a booster pump 17, a fixed pipe 18, and a hose 19. The output end of the electric valve 9 is fixedly connected to the booster pump 17, and the fixed pipe 18 is fixedly connected to the side wall of the housing 1. One end of the fixed pipe 18 is fixedly connected to the output end of the booster pump 17, and the other end of the fixed pipe 18 is fixedly connected to the hose 19. The other end of the hose 19 is fixedly connected to the tank 10. The booster pump 17 is used to deliver liquid raw materials into the fixed pipe 18 by opening the electric valve 9. The liquid flows under pressure into the hose 19 and is finally fed into the tank 10 through the hose 19.

[0027] In order for the annular atomizing nozzle device 13 to achieve the atomization function, such as Figure 1-3 As shown, the annular atomizing nozzle device 13 is an annular hollow tube, and multiple atomizing nozzle holes 20 are opened on the side wall surface. By using the atomizing nozzle device 13, which is configured as an annular hollow tube and has multiple atomizing nozzle holes 20 opened on the side wall surface, the annular atomizing nozzle device 13 can achieve the atomization function through the multiple atomizing nozzle holes 20 on the surface.

[0028] To maintain a vacuum in the device before atomization and avoid affecting the operation of the reactor, such as Figure 1 and 2 As shown, a vacuum pump 21 is fixedly connected to the side wall of the tank 10. The vacuum pump 21 is used to maintain the vacuum of the device before atomization, so as to avoid affecting the operation of the reactor.

[0029] To facilitate the relocation of the device to other work areas, such as Figure 1 and 2 As shown, the bottom of the housing 1 is fixedly connected with multiple casters 22, which facilitates the movement of the device to other work areas.

[0030] Working principle:

[0031] In use, the reactor is connected to the input port of the reactor via the connecting flange 11. The vacuum pump 21 maintains a vacuum at the tank 10 and one end of the connection to prevent interference with the reactor's operation. Liquid raw materials are fed into the mixing chamber 2 through the feed port 3. The forward and reverse mechanism drives the support rod 5 and the support sleeve 6 to rotate in opposite directions, thereby driving the first stirring blade 7 and the second stirring blade 8 to rotate in opposite directions to uniformly stir the liquid raw materials and ensure a full reaction. Then, the electric valve 9 is opened to send the liquid raw materials into the tank 10 through the conveying mechanism. The liquid raw materials are then atomized and sprayed out into fine particles through the output pipe 12 at the output end of the tank 10, inserted into the reactor, and the annular atomizing nozzle device 13. This solves the problem that existing high-efficiency atomizing devices for reactors often fail to form fine particles after atomization due to uneven mixing or insufficient reaction of raw materials containing viscous liquids.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A high-efficiency atomizing device for a reaction vessel, comprising a shell (1) and an annular atomizing nozzle device (13), characterized in that: A stirring chamber (2) is fixedly connected inside the cavity of the shell (1). A feed inlet (3) is provided at one end of the side wall of the stirring chamber (2). A connecting chamber (4) is fixedly connected to the top of the stirring chamber (2). A support rod (5) is rotatably connected to the top of the stirring chamber (2). A support sleeve (6) is rotatably connected to the top of the stirring chamber (2). One end of the support sleeve (6) passes through the top of the stirring chamber (2) and is fixedly connected to a first stirring blade (7). One end of the support rod (5) passes through the support sleeve (6) and is fixedly connected to a second stirring blade. The mixing blade (8) is provided with a forward and reverse rotation mechanism that is fixedly connected to the support rod (5) and the support sleeve (6) in the cavity of the connecting chamber (4). An electric valve (9) is fixedly connected to the bottom outlet of the mixing chamber (2). One end of the electric valve (9) is fixedly connected to the tank body (10) through the conveying mechanism. A connecting flange (11) is fixedly connected to the bottom of the tank body (10). An output pipe (12) is fixedly connected to the outlet of the tank body (10). An annular atomizing spray nozzle device (13) is fixedly connected to the wall of one end of the output pipe (12).

2. The high-efficiency atomizing device for a reaction vessel according to claim 1, characterized in that: The forward and reverse mechanism includes a motor (14), a drive gear (15), and a driven gear (16). The motor (14) is fixedly connected to one end of the cavity of the connecting chamber (4), and the drive gear (15) is fixedly connected to one end of the motor (14). The driven gear (16) is fixedly connected to the walls of the support rod (5) and the support sleeve (6). The driven gears (16) at both ends are vertically aligned, and the drive gear (15) meshes with the driven gears (16) at both ends.

3. The high-efficiency atomizing device for a reaction vessel according to claim 1, characterized in that: The conveying mechanism includes a booster pump (17), a fixed pipe (18), and a hose (19). The output end of the electric valve (9) is fixedly connected to the booster pump (17). The side wall of the housing (1) is fixedly connected to the fixed pipe (18). One end of the fixed pipe (18) is fixedly connected to the output end of the booster pump (17). The other end of the fixed pipe (18) is fixedly connected to the hose (19). The other end of the hose (19) is fixedly connected to the tank (10).

4. The high-efficiency atomizing device for a reaction vessel according to claim 1, characterized in that: The annular atomizing nozzle device (13) is an annular hollow tube, and multiple atomizing nozzles (20) are opened on the side wall surface.

5. The high-efficiency atomizing device for a reaction vessel according to claim 1, characterized in that: A vacuum pump (21) is fixedly connected to the side wall of the tank (10).

6. The high-efficiency atomizing device for a reaction vessel according to claim 1, characterized in that: The bottom of the housing (1) is fixedly connected with multiple casters (22).

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