Steam heating equipment for producing modified silicone oil

Abstract

The utility model relates to the technical field of chemical production equipment, in particular to steam heating equipment for producing modified silicone oil, which comprises a support frame and a first protective shell, the first protective shell is supported and fixed by the support frame, an inner container is arranged in the first protective shell, an interlayer is formed between the first protective shell and the inner container, and the first protective shell is arranged in the first protective shell. A protective cover is hinged to a feeding port of the first protective shell, a servo motor is mounted at the top of the first protective shell, and a stirring rod is rotationally mounted in the first protective shell. The equipment is provided with an efficient steam condensing device composed of a second protective shell, a condensing pipe and a safety valve, used steam is condensed into liquid water, the condensed liquid water flows back into the steam equipment through a communicating pipe, recycling of the steam is achieved, and therefore energy consumption is reduced, and resource waste and environmental pollution are reduced.

Description

Technical Field

[0001] This utility model relates to the field of chemical production equipment technology, and in particular to a steam heating device for the production of modified silicone oil. Background Technology

[0002] Modified silicone oil, as a high-performance organosilicon material, has seen increasing market demand year by year due to its excellent lubricity, heat resistance, water resistance, and chemical stability. With the advancement of technology and the growth of industrial demand, the application fields of modified silicone oil are constantly expanding, from traditional textile and paper industries to modern cosmetics manufacturing, coating formulation, and even electronic component protection, among other high-tech fields.

[0003] Heating is a crucial step in the preparation of modified silicone oil, affecting not only the reaction rate but also the quality and performance of the final product. Currently, the most common heating method in the industry is steam heating. However, although steam heating can provide a relatively uniform heat distribution, existing heating equipment lacks an effective steam recovery system, which cannot process or recover the steam in a timely manner, resulting in a large amount of heat energy loss, as well as waste of resources and environmental pollution.

[0004] Therefore, a steam heating device for the production of modified silicone oil with steam recovery function is developed. Utility Model Content

[0005] In order to overcome the problems of low thermal energy utilization and ineffective steam recovery and reuse in the existing steam heating equipment in the production process of modified silicone oil, which leads to resource waste and environmental pollution, this utility model provides a steam heating equipment for the production of modified silicone oil with steam recovery function.

[0006] To address the aforementioned issues, this utility model employs the following technical solution: a modified silicone oil production steam heating device, comprising a support frame and a first protective shell. The first protective shell is supported and fixed by the support frame. An inner liner is provided inside the first protective shell, forming a sandwich between the first protective shell and the inner liner. A protective cover is hinged to the feed inlet of the first protective shell. A servo motor is installed on the top of the first protective shell. A stirring rod is rotatably installed inside the first protective shell, with its top end connected to the output shaft of the servo motor. A vent is provided on the top of the first protective shell, and a discharge port is provided on its side. A steam device is installed on the left side of the first protective shell, and a second protective shell is installed on the rear side of the first protective shell. A condenser pipe is installed inside the second protective shell, and a safety valve is provided on the top of the second protective shell. The second protective shell is connected to the steam device via a connecting pipe.

[0007] Furthermore, it is particularly preferred that the condenser tubes are arranged in a serpentine pattern.

[0008] Furthermore, it is particularly preferred that a pressure detector is installed on the upper outer side of the first protective shell, the detection head of the pressure detector extends into the interlayer, and a first control panel is installed on the upper outer side of the first protective shell, and an alarm horn is provided on the first control panel.

[0009] Furthermore, it is particularly preferred that an infrared sensor is provided on the top of the first protective shell, a receiver is connected to the infrared sensor, and a second control screen is provided on the receiver.

[0010] Furthermore, it is particularly preferred that the bottom of the support frame is provided with an anti-slip pad.

[0011] Furthermore, it is particularly preferred that the protective cover has a sealing ring at its edge.

[0012] Furthermore, it is particularly preferred that the protective cover is provided with a buckle.

[0013] Compared with the prior art, the present invention has the following technical effects: 1. The equipment is equipped with a high-efficiency steam condensation device consisting of a second protective shell, a condenser tube and a safety valve, which condenses the used steam into liquid water. The condensed liquid water flows back to the steam equipment through the connecting pipe, realizing the recycling of steam, thereby reducing energy consumption, resource waste and environmental pollution.

[0014] 2. This equipment is also equipped with a pressure monitoring and safety protection device consisting of a pressure detector, a first control panel and an alarm horn. It monitors the pressure in the interlayer in real time and immediately issues an alarm when an abnormal pressure is detected to avoid potential safety risks and ensure the safe operation of the equipment.

[0015] 3. This equipment integrates an advanced monitoring and control system through infrared sensors, receivers, and a second control panel, which can monitor key parameters such as temperature distribution and material flow status inside the equipment in real time, ensuring that the production process proceeds according to the predetermined process conditions. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional sectional view of the first protective shell, servo motor, and stirring rod of this utility model.

[0018] Figure 3 This is a partial sectional view of the second protective shell, condenser tube, and safety valve of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the pressure detector, first control panel, and alarm horn components of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the infrared sensor, receiver, and second control panel of this utility model.

[0021] The above-mentioned attached drawings include the following reference numerals: 1-support frame, 2-first protective shell, 3-inner liner, 4-protective cover, 5-servo motor, 6-stirring rod, 7-vent, 8-discharge port, 9-steam equipment, 10-connecting pipe, 11-second protective shell, 12-condenser pipe, 13-safety valve, 14-pressure detector, 15-first control panel, 16-alarm horn, 17-infrared sensor, 18-receiver, 19-second control panel, 20-anti-slip pad, 21-sealing ring, 22-buckle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1: Please refer to Figures 1-3 A steam heating device for producing modified silicone oil includes a support frame 1 and a first protective shell 2. The first protective shell 2 is supported and fixed by the support frame 1. An anti-slip pad 20 is provided at the bottom of the support frame 1 to enhance the stability of the device and prevent slippage during use. An inner liner 3 is provided inside the first protective shell 2, forming a sandwich between the first protective shell 2 and the inner liner 3. A protective cover 4 is hinged to the feed inlet of the first protective shell 2. A sealing ring 21 is provided on the edge of the protective cover 4 to ensure the sealing of the feed inlet and prevent steam leakage. A buckle 22 is provided on the protective cover 4 for quick opening and closing, improving operational convenience. A servo motor 5 is installed on the top of the first protective shell 2. The internal rotating mechanism of the first protective shell 2... The first protective shell 2 is equipped with a stirring rod 6, the top of which is connected to the output shaft of the servo motor 5 to achieve the stirring effect on the modified silicone oil. The top of the first protective shell 2 is provided with a vent 7, and the front side of the first protective shell 2 is provided with a discharge port 8. A steam device 9 for providing steam required for heating is installed on the left side of the first protective shell 2. A second protective shell 11 is installed on the rear side of the first protective shell 2. A condenser tube 12 is installed inside the second protective shell 11 to condense the used steam into liquid. The condenser tube 12 is arranged in a serpentine pattern to ensure a uniform condensation effect. A safety valve 13 is provided on the top of the second protective shell 11. The second protective shell 11 is connected to the steam device 9 through a connecting pipe 10 to realize the return and reuse of condensate.

[0024] When starting the equipment, firstly, the modified silicone oil raw material to be treated is added to the inner liner 3 by opening the protective cover 4. Then, the protective cover 4 is closed to ensure a good seal. At this time, the steam equipment 9 starts to operate, generating high-temperature steam and delivering it to the interlayer between the first protective shell 2 and the inner liner 3 to indirectly heat the modified silicone oil in the inner liner 3. At the same time, the servo motor 5 starts, driving the stirring rod 6 connected to its output shaft to rotate, uniformly stirring the modified silicone oil in the inner liner 3 to promote uniform heat distribution, improve heating efficiency and product quality. As the heating process continues, the temperature of the modified silicone oil in the inner liner 3 gradually rises to meet the preset process requirements. During this process, the vent 7 at the top of the first protective shell 2 will release the non-condensable gas generated by heating in a timely manner to ensure stable system pressure. The steam after use will be guided to the second protective shell 11 and cooled and condensed into liquid water through the internal condenser 12. These condensed liquids will automatically flow back to the steam equipment 9 through the connecting pipe 10, realizing the recycling of steam, which not only saves energy but also improves the operating efficiency of the equipment.

[0025] Example 2: Based on Example 1, please refer to... Figure 4 A pressure detector 14 is installed on the upper outer side of the first protective shell 2. The detection head of the pressure detector 14 extends into the interlayer to monitor the pressure status inside the interlayer. A first control panel 15 is installed on the upper outer side of the first protective shell 2. An alarm horn 16 for sound-activated alarm is provided on the first control panel 15.

[0026] Please see Figure 5 An infrared sensor 17 is provided on the top of the first protective shell 2. A receiver 18 for monitoring the internal temperature of the device is connected to the infrared sensor 17. A second control screen 19 is provided on the receiver 18. The detection results and device status can be viewed through the second control screen 19.

[0027] The entire heating and stirring process can be monitored in real time by pressure detector 14, infrared sensor 17, and receiver 18. Once an abnormality is detected, if the detected pressure value exceeds the set safety range, the alarm horn 16 on the first control panel 15 will be automatically triggered to sound an alarm, prompting the operator to pay attention and take corresponding measures, such as adjusting the steam input or checking for leaks in the equipment, thereby avoiding potential safety risks. The infrared sensor 17 and receiver 18 transmit internal image or data information in real time, and then display this information on the second control panel 19, allowing the operator to remotely monitor key parameters such as temperature distribution and material flow status inside the equipment, ensuring that the production process proceeds according to the predetermined process conditions. In this way, not only can problems in production be detected and resolved in a timely manner, but the operation process can also be optimized to improve production efficiency and product quality.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A steam heating device for producing modified silicone oil, comprising a support frame (1) and a first protective shell (2), the first protective shell (2) being supported and fixed by the support frame (1), an inner liner (3) being provided inside the first protective shell (2), a sandwich layer being formed between the first protective shell (2) and the inner liner (3), a protective cover (4) being hinged to the feed inlet of the first protective shell (2), a servo motor (5) being installed on the top of the first protective shell (2), a stirring rod (6) being rotatably installed inside the first protective shell (2), the top end of the stirring rod (6) being connected to the output shaft of the servo motor (5), a vent (7) being provided on the top of the first protective shell (2), a discharge port (8) being provided on the side of the first protective shell (2), and a steam device (9) being installed on the left side of the first protective shell (2), characterized in that: A second protective shell (11) is installed on the rear side of the first protective shell (2). A condenser pipe (12) is installed inside the second protective shell (11). A safety valve (13) is provided on the top of the second protective shell (11). The second protective shell (11) is connected to the steam equipment (9) through a connecting pipe (10).

2. The modified silicone oil production steam heating equipment according to claim 1, characterized in that: The condenser tube (12) is arranged in a serpentine pattern.

3. A steam heating device for producing modified silicone oil according to claim 2, characterized in that: A pressure detector (14) is installed on the upper side of the first protective shell (2), and the detection head of the pressure detector (14) extends into the interlayer. A first control panel (15) is installed on the upper side of the first protective shell (2), and an alarm horn (16) is provided on the first control panel (15).

4. A steam heating device for producing modified silicone oil according to claim 3, characterized in that: An infrared sensor (17) is provided on the top of the first protective shell (2), and a receiver (18) is connected to the infrared sensor (17). A second control panel (19) is provided on the receiver (18).

5. A steam heating device for producing modified silicone oil according to claim 4, characterized in that: The bottom of the support frame (1) is provided with an anti-slip pad (20).

6. A steam heating device for producing modified silicone oil according to claim 5, characterized in that: The protective cover (4) is provided with a sealing ring (21) at its edge.

7. A steam heating device for producing modified silicone oil according to claim 6, characterized in that: The protective cover (4) is provided with a buckle (22).

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