Device for preparing super-wear-resistant soft solvent-free sealant

Abstract

The utility model relates to the technical field of sealant preparation, and discloses a super wear-resistant soft solvent-free sealant preparation device which comprises an equipment support, a reaction kettle is arranged on the upper surface of the equipment support, and a reaction kettle cover, a hydraulic rod, a lifting plate and a pressure gauge are inserted into the upper surface of the reaction kettle. The reaction kettle is reasonable in structure, the meshing plate can drive the reaction kettle cover to be opened or closed on the upper surface of the reaction kettle through the hydraulic rod and the hydraulic pump, and the effect that the reaction kettle cover can be conveniently opened to add materials into the reaction kettle is achieved; the problem that materials cannot be added into the reaction kettle to be stirred due to the fact that a reaction kettle cover cannot be conveniently opened is solved, and the effect that various ingredients need to be added into the reaction kettle to be uniformly stirred after the ingredients are added into the reaction kettle when the ultra-wear-resistant soft solvent-free sealant is manufactured is achieved through a stirring motor. And the problem that qualified sealant cannot be prepared due to the fact that the sealant cannot be uniformly stirred during preparation is solved.

Description

Technical Field

[0001] This utility model relates to the field of sealant preparation technology, specifically to a device for preparing ultra-wear-resistant soft solvent-free sealant. Background Technology

[0002] Sealant is a sealing material that deforms to conform to the shape of the sealing surface, does not flow easily, and has a certain degree of adhesion. It is an adhesive used to fill gaps in a structure to achieve a sealing effect. It has functions such as preventing leakage, waterproofing, vibration damping, sound insulation, and heat insulation.

[0003] However, existing devices lack a mechanism to easily add materials in the appropriate proportions when making sealant. This easily leads to problems such as the inability to produce qualified sealant due to excessive material and the inability to add it in the correct proportions. At the same time, there is also a lack of a mechanism to slowly add materials into the reactor while it is running. This easily leads to problems such as excessive pressure inside the reactor and explosion due to the rapid entry of materials during reactor operation. Therefore, we propose a new device to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a device for preparing ultra-wear-resistant soft solvent-free sealant, which solves the problems of existing devices being unable to conveniently add multiple materials in appropriate proportions and being unable to slowly add materials into the reactor.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a device for preparing ultra-wear-resistant soft solvent-free sealant, comprising an equipment support, a reaction vessel on the upper surface of the equipment support, a reaction vessel cover inserted into the upper surface of the reaction vessel, a hydraulic rod inserted inside the equipment support, a hydraulic pump inserted into one side of the hydraulic rod, a lifting plate inserted into one end of the hydraulic rod, a pressure gauge inserted into one side of the reaction vessel, a stirring motor inserted inside the lifting plate, a stirring shaft inserted into one end of the stirring motor, a meshing plate sleeved on the surface of the stirring shaft, an alarm inserted into the upper surface of the lifting plate, a motor base inserted into one side of the equipment support, a rotating motor inserted inside the motor base, a rotating shaft inserted into one end of the rotating motor, a mixing platform sleeved on the surface of the rotating shaft, a storage box inserted into the upper surface of the mixing platform, and a gravity sensor inserted into the upper surface of the mixing platform.

[0008] Optionally, the support frames on both sides of the equipment bracket are hollow in the middle, allowing hydraulic rods to be placed inside. There are two hydraulic rods, located inside the support frames on both sides of the equipment bracket, with their other ends located on the lower surface of the lifting plate from left to right.

[0009] Optionally, the lower surface of the reactor is provided with a switch valve structure, the meshing plate is located at the bottom of the reactor cover, and the middle of the upper surface of the reactor cover is hollow so that a stirring shaft can be inserted.

[0010] Optionally, a heating plate is inserted into the inside of the reactor, and the heating plate has multiple heating rod structures inside. The heating plate is semi-circular and can be adapted to the inner wall of the reactor.

[0011] Optionally, a bearing seat is inserted inside the reactor, and a bearing ring structure is provided on both sides of the bearing seat.

[0012] Optionally, a drive motor is inserted inside the bearing seat, and a rotating rod is inserted at one end of the drive motor. Both ends of the rotating rod are protruding and can rotate inside the bearing seat.

[0013] Optionally, a folding plate is sleeved on the surface of the rotating rod, and a holding groove is formed on the surface of the folding plate, which can temporarily store materials.

[0014] In summary, the technical effects and advantages of this utility model are as follows:

[0015] 1. This utility model has a reasonable structure. Through the hydraulic rod and hydraulic pump, the meshing plate can drive the reactor lid to open or close on the upper surface of the reactor, which facilitates the addition of materials into the reactor. This reduces the problem of materials not being able to be added and stirred due to the inconvenience of opening the reactor lid. Through the stirring motor, it achieves the effect of adding multiple ingredients into the reactor and stirring them evenly when making ultra-wear-resistant soft solvent-free sealant. This reduces the problem of not being able to produce qualified sealant due to uneven stirring during production. Through the pressure gauge, it achieves the effect of real-time monitoring of the internal pressure of the reactor during operation, reducing the problem of the reactor exploding due to the inability of the operator to detect the high internal pressure in time.

[0016] 2. In this utility model, the alarm device ensures that when the pressure gauge detects high pressure inside the reactor, it can sound an alarm to alert the staff, allowing them to promptly depressurize the reactor. This reduces the problem of staff being unable to detect high pressure in time and thus failing to depressurize the reactor in a timely manner. The rotating motor and shaft allow the mixing platform to be easily flipped up for use when needed and flipped down for storage when not in use. This reduces the problem of the mixing platform being constantly open, which could lead to a large overall size and obstruct the operation of other equipment. The mixing box allows for the convenient addition of materials needed for sealant production in appropriate proportions, reducing the problem of failing to produce qualified sealant due to multiple materials not being added in the correct proportions.

[0017] 3. In this utility model, the storage box allows for the storage of various pre-mixed materials and facilitates the manual addition of materials to the reactor after the storage box is placed inside. This reduces the problem of not being able to quickly add various pre-mixed materials to the reactor due to long mixing times. The drive motor and rotating rod enable the materials to be placed on the surface of the folding plate and the reactor lid to be placed on the upper surface of the reactor. As the folding plate slowly descends, the materials flow slowly into the reactor, reducing the risk of explosion caused by excessive pressure inside the reactor due to rapid material entry during reactor operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the exploded structure of the equipment support of this utility model;

[0020] Figure 3 This is a schematic diagram of the exploded structure of the stirring shaft of this utility model;

[0021] Figure 4 This is an exploded view of the batching station of this utility model;

[0022] Figure 5 This is a schematic diagram of the exploded structure of the folding plate of this utility model.

[0023] In the diagram: 1. Equipment support; 2. Reactor; 3. Reactor cover; 4. Hydraulic rod; 5. Hydraulic pump; 6. Lifting plate; 7. Pressure gauge; 8. Stirring motor; 9. Stirring shaft; 10. Meshing plate; 11. Alarm; 12. Motor base; 13. Rotary motor; 14. Rotating shaft; 15. Batching platform; 16. Storage box; 17. Gravity sensor; 18. Batching box; 19. Heating plate; 20. Shaft seat; 21. Drive motor; 22. Rotating rod; 23. Folding plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Reference Figures 1-5 The apparatus shown is for preparing an ultra-wear-resistant, soft, solvent-free sealant. It includes a support frame 1 with hollow support frames on both sides to accommodate a hydraulic rod 4. A reaction vessel 2 is mounted on the upper surface of the support frame 1, and a reaction vessel cover 3 is inserted into the upper surface of the reaction vessel 2. The hydraulic rod 4 is inserted inside the support frame 1, with a hydraulic pump 5 connected to one side of the hydraulic rod 4 and a lifting plate 6 connected to one end of the hydraulic rod 4. A pressure gauge 7 is inserted into one side of the reaction vessel 2. The lifting plate 6 is internally... A stirring motor 8 is connected, and a stirring shaft 9 is inserted into one end of the stirring motor 8. A meshing plate 10 is sleeved on the surface of the stirring shaft 9. An alarm 11 is inserted into the upper surface of the lifting plate 6. A motor base 12 is inserted into one side of the equipment support 1. A rotating motor 13 is inserted into the inside of the motor base 12. A rotating shaft 14 is inserted into one end of the rotating motor 13. A batching platform 15 is sleeved on the surface of the rotating shaft 14. A storage box 16 is inserted into the upper surface of the batching platform 15. A gravity sensor 17 is inserted into the upper surface of the batching platform 15.

[0026] As a preferred embodiment of this example, Figures 1 to 3As shown, a reactor 2 is mounted on the upper surface of the equipment support 1, and a valve structure is mounted on the lower surface of the reactor 2. A reactor cover 3 is inserted into the upper surface of the reactor 2. The middle of the upper surface of the reactor cover 3 is hollow, allowing the insertion of a stirring shaft 9. Two hydraulic rods 4 are inserted inside the equipment support 1, located inside the support frames on both sides of the equipment support 1, with their other ends positioned on the lower surface of the lifting plate 6 from left to right. A hydraulic pump 5 is inserted into one side of each hydraulic rod 4, and the lifting plate 6 is inserted into the other end of each hydraulic rod 4. A pressure gauge 7 is inserted into one side of the reactor 2. A stirring motor 8 is inserted inside the lifting plate 6. A stirring shaft 9 is inserted into one end of the stirring motor 8. A meshing plate 10 is sleeved on the surface of the stirring shaft 9. The meshing plate 10 is located at the bottom of the reactor lid 3. An alarm 11 is inserted into the upper surface of the lifting plate 6. During use, the lifting plate 6 can be raised or lowered on the upper surface of the equipment support 1 by the hydraulic rod 4 and the hydraulic pump 5. This allows the meshing plate 10 to open or close the reactor lid 3 on the upper surface of the reactor 2, making it convenient to open the reactor lid 3 and add materials to the reactor 2. The system effectively reduces the problem of materials being unable to be added to the reactor 2 for stirring due to the inconvenience of opening the reactor lid 3. The stirring motor 8 drives the stirring shaft 9 to rotate inside the reactor 2, achieving the effect of uniformly stirring multiple ingredients inside the reactor 2 when producing ultra-wear-resistant soft solvent-free sealant. This reduces the problem of failing to produce qualified sealant due to uneven stirring during production. The pressure gauge 7 monitors the pressure inside the reactor 2, enabling real-time monitoring during operation. This reduces the risk of reactor 2 exploding due to insufficient monitoring of high pressure. The alarm 11 alerts staff when the pressure gauge 7 detects high pressure inside the reactor 2, prompting timely depressurization. This reduces the risk of staff being unable to promptly depressurize the reactor 2 due to insufficient monitoring of high pressure.

[0027] like Figure 4 and Figure 5As shown, in this embodiment, a motor base 12 is inserted into one side of the equipment bracket 1, a rotary motor 13 is inserted into the motor base 12, a rotating shaft 14 is inserted into one end of the rotary motor 13, a mixing platform 15 is sleeved on the surface of the rotating shaft 14, a storage box 16 is inserted into the upper surface of the mixing platform 15, a gravity sensor 17 is inserted into the upper surface of the mixing platform 15, a heating plate 19 is inserted into the inside of the reaction vessel 2, the heating plate 19 has multiple heating rod structures inside, the heating plate 19 is semi-circular and can be adapted to the inner wall of the reaction vessel 2, a shaft seat 20 is inserted into the inside of the reaction vessel 2, a bearing ring structure is provided on both sides of the shaft seat 20, and a drive is inserted into the inside of the shaft seat 20. The drive motor 21 has a rotating rod 22 inserted into one end. Both ends of the rotating rod 22 are protruding and can rotate inside the bearing seat 20. A folding plate 23 is sleeved on the surface of the rotating rod 22. The surface of the folding plate 23 has a holding groove for temporarily storing materials. During use, by rotating the motor 13 and the rotating shaft 14, the batching table 15 can be folded on one side of the equipment support 1. This achieves the effect of conveniently flipping up the batching table 15 when needed and flipping it down when not needed, reducing the overall size of the equipment caused by the batching table 15 being in a flipped-up state for a long time. To address issues hindering the operation of other equipment, the mixing box 18 allows for the placement of materials needed for sealant production, facilitating the precise proportioning of these materials and reducing the risk of failing to produce a qualified sealant due to multiple materials not being mixed in the correct ratio. The storage box 16 allows for the storage of pre-mixed materials, enabling the convenient placement of multiple pre-mixed materials and facilitating manual addition of the required materials to the reactor 2 after mixing. This reduces the time required for rapid mixing of multiple materials. Regarding the issue of placing good materials into the reactor 2, it is worth noting that both sides of the storage box 16 are equipped with handle structures, which can be manually lifted by the handles. Through the drive motor 21 and the rotating rod 22, the folding plate 23 can be driven to fold inside the bearing seat 20. This achieves the effect of placing materials on the surface of the folding plate 23 and then slowly letting the material flow into the reactor 2 as the reactor lid 3 is placed on the upper surface of the reactor 2 and the folding plate 23 slowly descends. This reduces the problem of the reactor 2 exploding due to the high pressure inside the reactor 2 caused by the rapid entry of materials during operation. The interior of the reactor 2 can be heated by the heating plate 19.

[0028] The working principle of this practical application is as follows:

[0029] During operation, the hydraulic rod 4 and hydraulic pump 5 drive the lifting plate 6 to rise or fall on the upper surface of the equipment support 1, enabling the meshing plate 10 to open or close the reactor lid 3 on the upper surface of the reactor 2. This facilitates the addition of materials to the reactor 2 by opening the reactor lid 3, reducing the problem of materials not being able to be added and stirred due to the inconvenience of opening the reactor lid 3. The stirring motor 8 drives the stirring shaft 9 to rotate inside the reactor 2, achieving the effect of uniformly stirring multiple ingredients inside the reactor 2 when producing ultra-wear-resistant soft solvent-free sealant, reducing the problem of uneven stirring during production. The problem of not being able to produce qualified sealant is addressed by using pressure gauge 7 to monitor the internal pressure of reactor 2. This allows for real-time monitoring of the internal pressure of reactor 2 during operation, reducing the risk of explosion due to insufficient detection of high internal pressure by personnel. Alarm 11 provides timely alerts to personnel, ensuring that high pressure detected by pressure gauge 7 prompts timely depressurization of reactor 2. This also reduces the risk of failure to detect high internal pressure and thus delays in depressurization. The motor 1 is rotated... 3 and the rotating shaft 14 enable the mixing table 15 to fold on one side of the equipment support 1, achieving the effect of conveniently flipping up the mixing table 15 when needed and folding it down when not needed. This reduces the problem of the mixing table 15 being in a flipped-up state for a long time, which would make the overall equipment bulky and obstruct the operation of other equipment. Through the mixing box 18, the materials needed for making sealant can be placed, achieving the effect of conveniently putting the materials needed for making sealant into the inside in a suitable proportion, reducing the problem of not being able to make qualified sealant due to multiple materials not being put into the inside in a suitable proportion. Through the storage box 16, the proportioned materials can be put into the inside for storage, achieving the effect of... The internal storage compartment allows for the convenient addition of various pre-mixed materials. After the required materials are placed inside, the storage box 16 is manually used to add them into the reactor 2 for processing. This reduces the problem of slow material addition due to long mixing times. The drive motor 21 and rotating rod 22 cause the folding plate 23 to fold inside the bearing 20, allowing materials to be placed on the surface of the folding plate 23. With the reactor lid 3 covering the reactor 2, the folding plate 23 slowly lowers, allowing the materials to flow slowly into the reactor 2. This reduces the risk of explosion due to excessive pressure inside the reactor 2 caused by rapid material entry during operation. The heating plate 19 further facilitates this process.The interior of reactor 2 can be heated.

[0030] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for preparing ultra-wear-resistant soft solvent-free sealant, comprising a support frame (1), characterized in that: The upper surface of the equipment support (1) is provided with a reaction vessel (2), and a reaction vessel cover (3) is inserted into the upper surface of the reaction vessel (2). A hydraulic rod (4) is inserted into the inside of the equipment support (1), and a hydraulic pump (5) is inserted into one side of the hydraulic rod (4). A lifting plate (6) is inserted into one end of the hydraulic rod (4). A pressure gauge (7) is inserted into one side of the reaction vessel (2). A stirring motor (8) is inserted into the inside of the lifting plate (6), and a stirring shaft (9) is inserted into one end of the stirring motor (8). 9) has a meshing plate (10) sleeved on its surface. An alarm (11) is inserted into the upper surface of the lifting plate (6). A motor base (12) is inserted into one side of the equipment bracket (1). A rotating motor (13) is inserted into the inside of the motor base (12). A rotating shaft (14) is inserted into one end of the rotating motor (13). A batching table (15) is sleeved on the surface of the rotating shaft (14). A storage box (16) is inserted into the upper surface of the batching table (15). A gravity sensor (17) is inserted into the upper surface of the batching table (15).

2. The apparatus for preparing ultra-wear-resistant soft solvent-free sealant according to claim 1, characterized in that: The support frames on both sides of the equipment bracket (1) are hollow in the middle, which can accommodate the hydraulic rods (4). There are two hydraulic rods (4), which are located inside the support frames on both sides of the equipment bracket (1), and their other ends are located on the lower surface of the lifting plate (6) from left to right.

3. The apparatus for preparing ultra-wear-resistant soft solvent-free sealant according to claim 1, characterized in that: The lower surface of the reactor (2) is provided with a switch valve structure, the meshing plate (10) is located at the bottom of the reactor cover (3), and the middle of the upper surface of the reactor cover (3) is hollow so that a stirring shaft (9) can be inserted.

4. The apparatus for preparing ultra-wear-resistant soft solvent-free sealant according to claim 1, characterized in that: A heating plate (19) is inserted inside the reactor (2). The heating plate (19) has multiple heating rod structures inside. The heating plate (19) is semi-circular and can be adapted to the inner wall of the reactor (2).

5. The apparatus for preparing ultra-wear-resistant soft solvent-free sealant according to claim 1, characterized in that: The reactor (2) is fitted with a bearing seat (20), and the bearing seat (20) has a receiving ring structure on both sides.

6. The apparatus for preparing ultra-wear-resistant soft solvent-free sealant according to claim 5, characterized in that: A drive motor (21) is inserted inside the bearing seat (20). A rotating rod (22) is inserted at one end of the drive motor (21). Both ends of the rotating rod (22) are protruding and can rotate inside the bearing seat (20).

7. The apparatus for preparing ultra-wear-resistant soft solvent-free sealant according to claim 6, characterized in that: The rotating rod (22) is fitted with a folding plate (23), and the surface of the folding plate (23) is provided with a holding groove, which can temporarily store materials.

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