Ceramic tile surface dust removal device for ceramic tile production
By designing a tile production device with brushes, a cleaning plate, and a blowing plate, the problem that existing devices can only clean one side or one tile at a time has been solved, enabling simultaneous cleaning of both sides of the tile and efficient production.
Patent Information
- Application Number
- CN202422913625.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing dust removal devices in tile production can only clean one side or one tile at a time, resulting in low dust removal efficiency and affecting tile production efficiency.
A device comprising side plates and a drive shaft arranged in parallel, with bristles, a cleaning plate and a blowing plate, is designed to clean both sides of the tile simultaneously, and is equipped with a collection box to collect dust and water, and can heat the gas through a heating box to improve the drying effect.
This technology enables simultaneous cleaning of both sides of multiple tiles, improving dust removal and production efficiency. Furthermore, the collection box collects dust and water, enhancing the device's practicality.
Smart Images
Figure CN223491490U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic tile production technology, and specifically relates to a ceramic tile surface dust removal device for ceramic tile production. Background Technology
[0002] During the production of tiles, a large amount of dust inevitably adheres due to cutting and grinding. In order not to affect the subsequent glazing or the quality of the finished product, the surface of the tiles needs to be dusted. Current dust removal devices can generally only clean one side at a time, and only one tile at a time, which is relatively inefficient for removing dust from the tile surface, thus affecting the production efficiency of tiles. Utility Model Content
[0003] To address the above problems, the purpose of this utility model is to provide a dust removal device for tile surface in tile production, which solves the problem that current dust removal devices can generally only clean one side at a time and only one tile at a time, resulting in low dust removal efficiency on the tile surface and thus affecting the tile production efficiency.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a ceramic tile surface dust removal device for ceramic tile production, comprising a side plate one and a side plate two arranged side by side, with a drive shaft rotatably arranged at equal intervals between the side plate one and the side plate two, one end of each drive shaft penetrating the side plate two and having a sprocket thereon, a motor arranged in the lower middle part of the side plate two near the side plate one, the output end of the motor penetrating the side plate two and having a drive wheel thereon, a drive chain connecting the sprocket and the drive wheel, partitions arranged at equal intervals between the side plate one and the side plate two, with fixing rods arranged side by side at the upper end of each partition, the two ends of which are fixedly connected to the side plate one and the side plate two, and the side plate one, side plate two, and partitions are connected in a manner that... Brush bristles are arranged on one side of each side that is close to each other. A cleaning plate is provided on the upper side of the side plate 1, side plate 2, and partition near the middle. A blower is provided on the upper side of the side plate 1, side plate 2, and partition away from the brush bristles. Spray holes are evenly opened on the sides of the cleaning plate and the blower respectively that are close to each other. A water guide pipe is provided on the upper side of the partition near the cleaning plate. A water supply pipe is connected to one side of the water guide pipe. One side of the water supply pipe is connected to the cleaning plate. An air guide pipe is provided on the upper side of the partition near the blower. The air guide pipe is connected to the blower. A high-speed blower is provided on the side of side plate 2. The output end of the high-speed blower is connected to the air guide pipe.
[0005] The beneficial effects of this utility model are: it can successively brush, rinse and dry the surface of the tiles, clean multiple tiles at the same time, and clean both sides of the tiles at the same time, which greatly increases the convenience and efficiency of tile cleaning and greatly promotes the production efficiency of tiles.
[0006] For use in collecting dust and cleaning water;
[0007] As a further improvement to the above technical solution: a collection box is symmetrically arranged between the first side plate and the second side plate on the lower side of the transmission shaft, and the collection box is symmetrically arranged on both sides of the motor.
[0008] The beneficial effect of this improvement is that it can be used to collect dust and cleaning water.
[0009] To enhance the drying effect on the tile surface;
[0010] As a further improvement to the above technical solution: a heating box is connected to the output end of the high-speed blower, and the output end of the heating box is connected to the air guide pipe.
[0011] The beneficial effect of this improvement is that by heating the gas in the heating box, the hot air is blown out by the blower plate, which increases the drying effect on the surface of the tile.
[0012] To prevent water droplets from splashing onto the blower plate during rinsing;
[0013] As a further improvement to the above technical solution: rubber baffles are provided on the side of the side plate 1, side plate 2 and partition that are close to each other, and the rubber baffles are provided on the side of the cleaning plate that is close to the blowing plate.
[0014] The beneficial effects of this improvement are as follows: rubber baffles are provided on the side of the side panel 1, side panel 2 and partition that are close to each other. The rubber baffles are located on the side of the cleaning plate that is close to the blower plate. Rubber baffles are symmetrically arranged in the gaps between side panel 1, side panel 2 and partition. When the tile passes through, it can directly push aside the rubber baffles and pass through the gaps between the rubber baffles. The rubber baffles can prevent water droplets from splashing onto the blower plate during rinsing.
[0015] To facilitate the disassembly, maintenance, and cleaning of the brush bristles;
[0016] As a further improvement to the above technical solution: On the side of the cleaning plate away from the blower plate, a lint-adhesive plate is provided between the side plate 1, the side plate 2 and the partition, corresponding to the bristles. The bristles are arranged on the side of the lint-adhesive plate. A snap-fit rod is symmetrically arranged on one side of the lint-adhesive plate. The side plate 1, the side plate 2 and the partition are provided with snap-fit grooves in parallel with the snap-fit rods. The snap-fit rods are inserted and snap-fitted into the snap-fit grooves.
[0017] The beneficial effects of this improvement are: pulling up the retaining rod causes the bristle-adhesive plate to be pulled out of the retaining groove, making it easier to disassemble, maintain, and clean the bristles.
[0018] To prevent the tiles from falling directly off;
[0019] As a further improvement to the above technical solution: a stop bar is provided on the upper side of the drive shaft at the end of the side plate 1, side plate 2 and partition away from the bristles.
[0020] The beneficial effects of this improvement are: setting up a barrier to stop the cleaned tiles, allowing workers to remove them one by one, thus preventing the tiles from falling directly out.
[0021] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;
[0024] Figure 3 This is a schematic diagram of the connection structure of the partition plate of this utility model;
[0025] Figure 4 This is a side structural sectional view of the present invention;
[0026] In the diagram: 1. Side plate one; 2. Side plate two; 3. Drive shaft; 4. Sprocket; 5. Drive wheel; 6. Drive chain; 7. Partition; 8. Fixing rod; 9. Cleaning plate; 10. Blower plate; 11. Water guide pipe; 12. Air guide pipe; 13. Brush bristles; 14. Heating box; 15. High-speed blower; 16. Baffle bar; 17. Rubber baffle strip; 18. Lint-adhesive plate; 19. Clip groove; 20. Clip rod; 21. Collection box. Detailed Implementation
[0027] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.
[0028] like Figure 1 — Figure 4The following describes a dust removal device for ceramic tile production, comprising two side plates 1 and 2 arranged side by side. A drive shaft 3 is rotatably mounted at equal intervals between the two side plates 1 and 2. One end of each drive shaft 3 passes through a sprocket 4 mounted on the side plate 2. A motor is mounted on the lower center of the side plate 2 closest to the side plate 1. The output end of the motor passes through the side plate 2 and is fitted with a drive wheel 5. A transmission chain 6 connects the sprocket 4 and the drive wheel 5. Partition plates 7 are equidistantly mounted between the two side plates 1 and 2. A fixing rod 8 is mounted side-by-side on the upper end of each partition plate 7, and both ends of the fixing rod 8 are fixedly connected to the side plates 1 and 2. Brush bristles 13 are arranged on one side of the side panels 1, 2, and 7 that are close to each other. A cleaning plate 9 is provided on the upper side of the side panel 1, 2, and 7 near the middle. A blower plate 10 is provided on the upper side of the side panel 1, 2, and 7 on the side away from the brush bristles 13. Spray holes are evenly distributed on the sides of the cleaning plate 9 and the blower plate 10 that are close to each other. A water guide pipe 11 is provided on the upper side of the partition 7 near the cleaning plate 9. A water supply pipe is connected to one side of the water guide pipe 11, and one side of the water supply pipe is connected to the cleaning plate 9. An air guide pipe is provided on the upper side of the partition 7 near the blower plate 10. 12. The air duct 12 and the blower plate 10 are connected one-to-one. A high-speed blower 15 is provided on the side of the second side plate 2. The output end of the high-speed blower 15 is connected to the air duct 12, which can perform surface brushing, surface rinsing and surface drying on the tiles. Multiple tiles can be cleaned at the same time, and both sides of the tiles can be cleaned at the same time, which greatly increases the convenience and efficiency of tile cleaning and greatly promotes the production efficiency of tiles. A collection box 21 is symmetrically arranged between the first side plate 1 and the second side plate 2 on the lower side of the drive shaft 3. The collection box 21 is symmetrically arranged on both sides of the motor for collecting dust and cleaning water. The high-speed blower 15 A heating box 14 is connected to the output end of the cleaning plate 9. The output end of the heating box 14 is connected to the air guide pipe 12. The heating box 14 heats the gas, causing the blower plate 10 to blow out hot air, which increases the drying effect on the tile surface. Rubber baffles 17 are provided on the side of the side plate 1, side plate 2, and partition 7 that are close to each other. The rubber baffles 17 are provided on the side of the cleaning plate 9 that is close to the blower plate 10. Rubber baffles 17 are provided symmetrically in the gaps between the side plate 1, side plate 2, and partition 7.When the tile passes through, it pushes aside the rubber baffle 17 and passes between the rubber baffles 17. The rubber baffles 17 can prevent water droplets from splashing onto the blower plate 10 during rinsing. On the side of the cleaning plate 9 away from the blower plate 10, between the side plate 1, side plate 2, and partition plate 7, lint-adhesive plates 18 are provided corresponding to the bristles 13. The bristles 13 are located on the side of the lint-adhesive plates 18. The lint-adhesive plates 18 are symmetrically provided with locking rods 20 on one side. The side plate 1, side plate 2, and partition plate 7... Corresponding to the locking rods 20, locking slots 19 are provided side by side. The locking rods 20 are inserted into the locking slots 19. Pulling up the locking rods 20 causes the lint-adhesive plate 18 to be pulled out from the locking slots 19, facilitating the disassembly, maintenance, and cleaning of the brush bristles 13. A stop bar 16 is provided on the upper side of the drive shaft 3 at the end of the side plate 1, side plate 2, and partition 7 away from the brush bristles 13. The stop bar 16 is used to block the cleaned tiles, allowing workers to remove them one by one, preventing the tiles from falling directly out.
[0029] Working principle and usage process of this utility model:
[0030] In use, the tile is inserted through the gaps between side plate 1, side plate 2, and partition 7 near the bristles 13. Tiles can be inserted into any gap between side plate 1, side plate 2, and partition 7. The motor output is driven by drive wheel 5, transmission chain 6, and sprocket 4, which in turn drives drive shaft 3 to rotate. As drive shaft 3 rotates, the tile moves laterally to one side on drive shaft 3. When the tile passes brush bristles 13, both sides of the tile are brushed, loosening and removing dust from the tile surface. The tile then continues forward between cleaning plates 9. A water supply pipe connects to a water source, which is connected to multiple cleaning plates 9 via water guide pipe 11. Water is finally sprayed out from the side nozzles of cleaning plates 9, rinsing both sides of the tile and removing dust. The tile then continues forward through the air blower. Between the plates 10, a high-speed blower 15 delivers air into the blowing plate 10 through the air duct 12. The airflow is ejected from the side nozzles of the blowing plate 10, which can dry the residual moisture on both sides of the tile. Finally, the tile is sent out from the other end of the side plate 1, side plate 2, and partition 7. After cleaning, the tiles can be successively brushed, rinsed, and dried. Multiple tiles can be cleaned at the same time, and both sides of the tiles can be cleaned simultaneously, greatly increasing the convenience and efficiency of tile cleaning and greatly promoting tile production efficiency. In addition, during use, a collection box 21 is symmetrically arranged between the side plate 1 and side plate 2 on the lower side of the drive shaft 3. The collection box 21 is symmetrically arranged on both sides of the motor for collecting dust and cleaning water. At the same time, a heating box 14 is connected to the output end of the high-speed blower 15. The output end of the heating box 14 is connected to the air guide pipe 12. The heating box 14 heats the gas, causing the blower plate 10 to blow out hot air, which increases the drying effect on the tile surface. In addition, during use, rubber baffles 17 are provided on the side of the side plate 1, side plate 2, and partition 7 that are close to each other. The rubber baffles 17 are located on the side of the cleaning plate 9 that is close to the blower plate 10. Rubber baffles 17 are symmetrically arranged in the gaps between the side plate 1, side plate 2, and partition 7. When the tile passes through, it pushes the rubber baffles 17 directly and passes through the gaps between the rubber baffles 17. The rubber baffles 17 can prevent water droplets from splashing onto the blower plate 10 during rinsing. In addition, during use, the cleaning plate 9 is away from the blower plate 10. On one side, between side plate 1, side plate 2, and partition 7, there are adhesive plates 18 corresponding to the bristles 13. The bristles 13 are located on the side of the adhesive plates 18. On one side of the adhesive plates 18, there are symmetrically arranged locking rods 20. Side plate 1, side plate 2, and partition 7 have locking grooves 19 arranged side by side for the locking rods 20. The locking rods 20 are inserted into the locking grooves 19. Pulling up the locking rods 20 will pull the adhesive plates 18 out of the locking grooves 19, which is convenient for disassembling, maintaining, and cleaning the bristles 13. In addition, during use, the end of side plate 1, side plate 2, and partition 7 away from the bristles 13 is provided with a stop bar 16 on the upper side of the drive shaft 3. The stop bar 16 is used to block the cleaned tiles, so that the workers can take them out one by one, and prevent the tiles from falling directly out.
[0031] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of the present invention, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of the present invention.
Claims
1. A dust removal device for ceramic tile surface in ceramic tile production, characterized in that: The system includes two side plates (1 and 2) arranged side by side. A drive shaft (3) is rotatably arranged between the two side plates (1 and 2) at equal intervals. One end of the drive shaft (3) passes through the side plate (2) and is equipped with a sprocket (4). A motor is arranged in the middle of the lower side of the side plate (2) near the side plate (1). The output end of the motor passes through the side plate (2) and is equipped with a drive wheel (5). A drive chain (6) is arranged between the sprocket (4) and the drive wheel (5). A partition (7) is arranged at equal intervals between the two side plates (1 and 2). A fixing rod (8) is arranged side by side at the upper end of the partition (7). The two ends of the fixing rod (8) are fixedly connected to the two side plates (1 and 2). Brush bristles (13) are arranged on one side of the side plates (1), (2), and (7) that are close to each other. A cleaning plate (9) is provided on the upper side of the side plate (1), side plate (2), and partition (7) near the middle. A blower plate (10) is provided on the upper side of the side plate (1), side plate (2), and partition (7) away from the bristles (13) of the cleaning plate (9). Spray holes are evenly opened on the sides of the cleaning plate (9) and the blower plate (10) that are close to each other. A water guide is provided on the upper side of the partition (7) near the cleaning plate (9). Pipe (11), one side of the water guide pipe (11) is connected to a water supply pipe, one side of the water supply pipe is connected to the cleaning plate (9), the upper side of the partition (7) is provided with an air guide pipe (12) near the blower plate (10), the air guide pipe (12) is connected to the blower plate (10), the side of the side plate two (2) is provided with a high-speed blower (15), the output end of the high-speed blower (15) is connected to the air guide pipe (12).
2. The ceramic tile surface dust removal device for ceramic tile production according to claim 1, characterized in that: A collection box (21) is symmetrically arranged between the first side plate (1) and the second side plate (2) on the lower side of the transmission shaft (3). The collection box (21) is symmetrically arranged on both sides of the motor.
3. The ceramic tile surface dust removal device for ceramic tile production according to claim 1, characterized in that: The output end of the high-speed blower (15) is connected to a heating box (14), and the output end of the heating box (14) is connected to the air guide pipe (12).
4. The ceramic tile surface dust removal device for ceramic tile production according to claim 1, characterized in that: Rubber baffles (17) are provided on the side of the side plate 1 (1), side plate 2 (2) and partition (7) that are close to each other. The rubber baffles (17) are provided on the side of the cleaning plate (9) that is close to the blowing plate (10).
5. A ceramic tile surface dust removal device for ceramic tile production according to claim 1, characterized in that: On the side of the cleaning plate (9) away from the blower plate (10), between the side plate one (1), the side plate two (2) and the partition (7), there are lint-adhesive plates (18) corresponding to the bristles (13). The bristles (13) are arranged on the side of the lint-adhesive plates (18). A snap-fit rod (20) is symmetrically arranged on one side of the lint-adhesive plates (18). The side plate one (1), the side plate two (2) and the partition (7) are provided with snap-fit grooves (19) in parallel with the snap-fit rods (20). The snap-fit rods (20) are inserted and snap-fitted into the snap-fit grooves (19).
6. A ceramic tile surface dust removal device for ceramic tile production according to claim 1, characterized in that: The side plate 1 (1), side plate 2 (2) and partition (7) are provided with a stop bar (16) on the upper side of the drive shaft (3) at the end away from the bristles (13).