Movable steel structure submerged arc welding machine
By designing limit-holding components and support-moving components, the problem of swaying and misalignment during the welding process of steel structural components is solved, achieving stability and ease of movement in the welding process and improving the welding effect.
Patent Information
- Application Number
- CN202422891066.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Longer steel structural components are susceptible to wobbling and misalignment during the welding process due to external factors such as the arc welding machine and the addition of welding materials, resulting in poor welding stability, inconvenient movement, and unsatisfactory welding results.
The design includes a limit retaining component and a support moving component, including structures such as a long rod, movable column, baffle, and casters. The limit retaining component keeps the solder evenly distributed, while the support moving component enables stable movement. Combined with a power motor drive, this ensures the stability of the welding process and convenient movement.
It improves the stability of the solder and the welding effect during the welding process, ensures the stability and ease of movement of the welding process, and enhances the welding quality.
Smart Images

Figure CN223492284U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of submerged arc welding machines for steel structures, specifically, to a mobile submerged arc welding machine for steel structures. Background Technology
[0002] Arc welding machines are welding machines that use an electric arc burning under a layer of flux to perform welding. Their inherent advantages, such as stable welding quality, high welding productivity, no arc light, and very little smoke and dust, make them the main welding machines used in the fabrication of pressure vessels, pipe sections, and box-type beam and column steel structures.
[0003] Patent application number 202020890502.7 discloses a gantry submerged arc welding machine for steel structure production, including a base and a lifting plate. A storage box and a welding head are fixedly installed at the top and bottom of the lifting plate, respectively. A feed pipe and a discharge box are fixedly sleeved at the top and bottom of the storage box, respectively, and a discharge pipe is fixedly sleeved at the bottom of the discharge box. This gantry submerged arc welding machine for steel structure production uses a motor to drive the rotation of a rotating shaft. Seven rotating plates evenly distributed on the shaft transport the flux from the storage box to the discharge pipe, where it falls to the area requiring welding.
[0004] Although the flux can be automatically delivered during arc welding, the steel structure is prone to shaking and misalignment due to external factors such as the arc welding machine and the addition of flux during the welding process. Moreover, it is inconvenient to move, resulting in poor stability of the raw materials during the welding process and poor welding effect. Utility Model Content
[0005] This utility model proposes a mobile submerged arc welding machine for steel structures, which solves the problem in related technologies that, during the welding of long steel structural components, the steel structural components are prone to shaking and misalignment due to external factors such as the arc welding machine and the addition of welding materials, and are inconvenient to move, resulting in poor stability of the raw materials during the welding process and poor welding effect.
[0006] The technical solution of this utility model is as follows: including...
[0007] The components include a base plate, a material box, and a welding machine body, wherein the material box is mounted on the base plate and the welding machine body is mounted on the side surface of the material box.
[0008] A limit retaining component is disposed on the outer surface of the material box;
[0009] A supporting movable component is disposed on the hopper and the base plate;
[0010] The limiting and retaining component includes a long rod, which is fixed to the side surface of the material box. A pair of movable columns are movably connected inside the long rod, and a connecting block is provided at the lower end of the movable columns.
[0011] As a further technical solution, a spring is fitted onto the movable column, a pair of baffles are provided at the lower end of the connecting block, and a pair of reinforcing rods are connected between the baffles.
[0012] As a further technical solution, the supporting moving component includes a pair of portal frames, both of which are fixed to the surface of the base plate. A pair of telescopic rods are provided on both sides of the bottom of the material box, and the telescopic rods are movably fitted into the portal frames.
[0013] As a further technical solution, an adjusting screw is rotatably connected inside the base plate, an internally threaded tube is provided at the bottom of the material box, the internally threaded tube is connected to the adjusting screw through a threaded connection, and universal wheels are rotatably connected at the four opposite corners of the base plate.
[0014] As a further technical solution, a disc is provided at the upper end of the universal wheel, a pair of round rods are provided on the surface of the base plate, a movable rod is slidably connected to the round rods, and a drive screw is rotatably connected to the surface of the base plate.
[0015] As a further technical solution, the drive screw and the movable rod are connected by a threaded connection, a pair of limiting grooves are opened on the upper surface of the pair of discs, and a pair of limiting blocks are provided at both ends of the bottom of the movable rod.
[0016] As a further technical solution, an outer plate is provided on one side of the base plate, a power motor is installed on the surface of the outer plate, a drive wheel is provided at the output end of the power motor, and the surface of the drive wheel is an anti-slip structure surface.
[0017] As a further technical solution, the upper end of the baffle is bent outward to form an inclined transition structure.
[0018] As a further technical solution, the lower end of the drive wheel and the lower end of the omnidirectional wheel are located on the same plane.
[0019] As a further technical solution, a screwing block is provided at the lower end of the adjusting screw, and the screwing block has a polygonal structure.
[0020] The working principle and beneficial effects of this utility model are as follows:
[0021] 1. This utility model is equipped with a limit holding component. Through the interaction of structures such as long rod, movable column, connecting block, spring and baffle, the baffle can block the welding head part on both sides of the welding body to accumulate the distributed solder, so that the solder is kept uniform and does not disperse, thereby improving the welding effect.
[0022] 2. This utility model is equipped with a support and movement assembly. Through the interaction of structures such as the gantry frame, adjusting screw, internal threaded tube, casters, disc, limiting groove, limiting block, power motor and drive wheel, the height can be adjusted according to the welding position. It can move in any direction through the casters and can also limit two of the casters. In conjunction with the power wheel, it can maintain stable linear movement and improve the stability during welding. Attached Figure Description
[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0024] Figure 1 This is a schematic diagram of the structure of this utility model;
[0025] Figure 2 This is an isometric drawing of the present invention;
[0026] Figure 3 This is an isometric view of the present invention from another perspective;
[0027] Figure 4 Appendix to this utility model Figure 1 Enlarged view of part A in the middle;
[0028] Figure 5 Appendix to this utility model Figure 2 Enlarged view of part B in the middle section;
[0029] In the diagram: 1. Base plate; 2. Material box; 3. Welding machine body; 4. Limiting and retaining assembly; 4-1. Long rod; 4-2. Movable column; 4-3. Connecting block; 4-4. Spring; 4-5. Baffle; 4-6. Reinforcing rod; 5. Support and moving assembly; 5-1. Gantry frame; 5-2. Telescopic rod; 5-3. Adjusting screw; 5-4. Internal threaded tube; 5-5. Caster wheel; 5-6. Disc; 5-7. Round rod; 5-8. Movable rod; 5-9. Drive screw; 5-10. Limiting groove; 5-11. Limiting block; 5-12. Outer plate; 5-13. Power motor; 5-14. Drive wheel; 6. Twisting block. Detailed Implementation
[0030] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0031] like Figures 1-5 As shown, this embodiment proposes a mobile submerged arc welding machine for steel structures, including...
[0032] The base plate 1, the material box 2, and the welding machine body 3 are provided. The material box 2 is disposed on the base plate 1, and the welding machine body 3 is disposed on the side surface of the material box 2.
[0033] Limiting and retaining component 4 is disposed on the outer surface of the material box 2;
[0034] A support moving component 5 is provided, which is disposed on the material box 2 and the base plate 1;
[0035] The limiting and retaining component 4 includes a long rod 4-1, which is fixed to the side surface of the material box 2. A pair of movable columns 4-2 are movably connected inside the long rod 4-1. A connecting block 4-3 is provided at the lower end of the movable column 4-2. A spring 4-4 is fitted on the movable column 4-2. A pair of baffles 4-5 are provided at the lower end of the connecting block 4-3. A pair of reinforcing rods 4-6 are connected between the baffles 4-5.
[0036] In this embodiment, in order to achieve the effect of maintaining stable solder placement, a limiting and holding component 4 is designed. A long rod 4-1 is provided on one side of the material box 2. Two movable columns 4-2 are movably fitted at one end of the long rod 4-1. A connecting block 4-3 is connected to the lower end of the movable column 4-2 and a spring 4-4 is fitted on it, so that the movable column 4-2 can slide up and down within the long rod 4-1. Two baffles 4-5 are provided at the bottom of the connecting block 4-3. The baffles 4-5 block the discharge pipe and the arc welding rod on both sides of the welding machine body 3 to block the solder, keep it evenly laid, and can fit against the surface of the steel structure component in conjunction with the telescopic effect of the movable column 4-2. A reinforcing rod 4-6 is also connected between the two baffles 4-5 to increase the strength of the connection between the two baffles 4-5.
[0037] Furthermore, the supporting moving assembly 5 includes a pair of portal frames 5-1, both of which are fixed to the surface of the base plate 1. A pair of telescopic rods 5-2 are provided on both sides of the bottom of the material box 2, and both telescopic rods 5-2 are movably fitted into the portal frames 5-1. An adjusting screw 5-3 is rotatably connected inside the base plate 1. An internally threaded tube 5-4 is provided at the bottom of the material box 2, and the internally threaded tube 5-4 is connected to the adjusting screw 5-3 via a threaded engagement. Universal wheels 5-5 are rotatably connected to the four opposite corners of the base plate 1, and a disc 5-6 is provided at the upper end of each universal wheel 5-5. The surface of the base plate 1 is provided with… There is a pair of round rods 5-7, and a movable rod 5-8 is slidably connected to the round rods 5-7. A drive screw 5-9 is rotatably connected to the surface of the base plate 1. The drive screw 5-9 and the movable rod 5-8 are connected by a threaded engagement. A pair of limiting grooves 5-10 are opened on the upper surface of a pair of discs 5-6. A pair of limiting blocks 5-11 are provided at both ends of the bottom of the movable rod 5-8. An outer plate 5-12 is provided on one side of the base plate 1. A power motor 5-13 is installed on the surface of the outer plate 5-12. A drive wheel 5-14 is provided at the output end of the power motor 5-13. The surface of the drive wheel 5-14 is an anti-slip structure surface.
[0038] In this embodiment, to achieve a movable effect during the welding process, a supporting moving component 5 is designed. Two portal frames 5-1 are provided on the surface of the base plate 1. Multiple telescopic rods 5-2 are provided at the bottom of the material box 2 and are movably fitted inside the portal frames 5-1, allowing the material box 2 to move up and down within the portal frames 5-1 via the telescopic rods 5-2. An adjusting screw 5-3 is rotatably connected to the base plate 1. An internally threaded tube 5-4 is provided at the bottom of the material box 2 and is connected to the adjusting screw 5-3 via a threaded engagement. The material box 2 can be driven to move up and down via the threaded engagement between the adjusting screw 5-3 and the internally threaded tube 5-4, which can be adjusted according to the welding height. Universal wheels 5-5 are rotatably connected to the four corners of the bottom surface of the base plate 1, and a disc 5-6 is provided. Limiting grooves 5-10 are formed on the surface of two of the discs 5-6. The surface of the base plate 1 is provided with The system comprises two round rods 5-7 and a drive screw 5-9. A movable rod 5-8 is connected to the drive screw 5-9 and the round rods 5-7. The movable rod 5-8 can be moved up and down by the drive screw 5-9. Limit blocks 5-11 are provided at both ends of the bottom of the movable rod 5-8. The limit blocks 5-11 can be inserted into the limit grooves 5-10 by the drive screw 5-9 to fix the caster 5-5, so that the caster 5-5 can only move in a straight line. An outer plate 5-12 is provided on one side of the base plate 1. A power motor 5-13 and a drive wheel 5-14 are installed on the surface of the outer plate 5-12. The drive wheel 5-14 can be rotated by the power motor 5-13. The drive wheel 5-14 is in contact with the ground and drives the base plate 1 to move by rotating. With the limited caster 5-5, it can move in a straight line stably.
[0039] Furthermore, the upper end of the baffle 4-5 is bent outward to form an inclined transition structure.
[0040] In this embodiment, the bent transition structure allows the solder to accumulate in the middle without overflowing.
[0041] Furthermore, the lower end of the drive wheel 5-14 and the lower end of the omnidirectional wheel 5-5 are located on the same plane.
[0042] In this embodiment, by using the same plane height, the drive wheel 5-14 and the omnidirectional wheel 5-5 are kept in contact with the ground to ensure stability during movement.
[0043] Furthermore, a screwing block 6 is provided at the lower end of the adjusting screw 5-3, and the screwing block 6 has a polygonal structure.
[0044] In this embodiment, the polygonal screw block 6 facilitates the use of tools to clamp and screw the parts.
[0045] When needed, the welding head of the welding body is moved to the welding position according to the welding position of the steel structure. If the height is insufficient, the height of the material box 2 is controlled by turning the adjusting screw 5-3 with the internal thread tube 5-4 through the screw block 6. This also adjusts the height of the welding head. After reaching the required height, the direction of the caster wheel 5-5 is adjusted. Then, the drive screw 5-9 is turned to control the moving rod 5-8 to move downwards. The limit block 5-11 is inserted into the limit groove 5-10 to limit the caster wheel 5-5. After limiting the caster wheel 5-5, the power motor 5-13 is started to drive the base plate 1 to move linearly through the drive wheel 5-14. Welding begins during the movement. During the welding process, the baffle 4-5 is used to block the welding material, so that the welding material is evenly distributed and centered.
[0046] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A mobile submerged arc welding machine for steel structures, characterized in that, include The base plate (1), the material box (2) and the welding machine body (3) are provided. The material box (2) is provided on the base plate (1) and the welding machine body (3) is provided on the side surface of the material box (2). A limiting and retaining component (4) is disposed on the outer surface of the material box (2); A supporting moving component (5) is provided on the material box (2) and the base plate (1); The limiting and retaining component (4) includes a long rod (4-1), which is fixed to the side surface of the material box (2). A pair of movable columns (4-2) are movably connected inside the long rod (4-1), and a connecting block (4-3) is provided at the lower end of the movable column (4-2).
2. The mobile submerged arc welding machine for steel structures according to claim 1, characterized in that, A spring (4-4) is fitted onto the movable column (4-2), and a pair of baffles (4-5) are provided at the lower end of the connecting block (4-3). A pair of reinforcing rods (4-6) are connected between the baffles (4-5).
3. A mobile submerged arc welding machine for steel structures according to claim 1, characterized in that, The supporting moving component (5) includes a pair of portal frames (5-1), both of which are fixed to the surface of the base plate (1). A pair of telescopic rods (5-2) are provided on both sides of the bottom of the material box (2), and both of the telescopic rods (5-2) are movably fitted into the portal frames (5-1).
4. A mobile submerged arc welding machine for steel structures according to claim 3, characterized in that, An adjusting screw (5-3) is rotatably connected inside the base plate (1). An internally threaded tube (5-4) is provided at the bottom of the material box (2). The internally threaded tube (5-4) is connected to the adjusting screw (5-3) by a threaded connection. Universal wheels (5-5) are rotatably connected at the four corners of the base plate (1).
5. A mobile submerged arc welding machine for steel structures according to claim 4, characterized in that, The upper end of the caster wheel (5-5) is provided with a disc (5-6), the surface of the base plate (1) is provided with a pair of round rods (5-7), a movable rod (5-8) is slidably connected to the round rods (5-7), and a drive screw (5-9) is rotatably connected to the surface of the base plate (1).
6. A mobile submerged arc welding machine for steel structures according to claim 5, characterized in that, The drive screw (5-9) and the movable rod (5-8) are connected by a threaded connection. A pair of limiting grooves (5-10) are provided on the upper surface of the pair of discs (5-6). A pair of limiting blocks (5-11) are provided at both ends of the bottom of the movable rod (5-8).
7. A mobile submerged arc welding machine for steel structures according to claim 6, characterized in that, An outer plate (5-12) is provided on one side of the base plate (1). A power motor (5-13) is installed on the surface of the outer plate (5-12). A drive wheel (5-14) is provided at the output end of the power motor (5-13). The surface of the drive wheel (5-14) is an anti-slip structure surface.
8. A mobile submerged arc welding machine for steel structures according to claim 2, characterized in that, The upper end of the baffle (4-5) bends outward to form an inclined transition structure.
9. A mobile submerged arc welding machine for steel structures according to claim 7, characterized in that, The lower end of the drive wheel (5-14) and the lower end of the omnidirectional wheel (5-5) are located on the same plane.
10. A mobile submerged arc welding machine for steel structures according to claim 4, characterized in that, The lower end of the adjusting screw (5-3) is provided with a screwing block (6), which has a polygonal structure.
Citation Information
Patent Citations
Gantry submerged arc welding machine for steel structure production
CN212823309U