Tank rolled plate welding device for glass-lined reaction kettle

Abstract

The utility model discloses a tank rolled plate welding device for a glass-lined reaction kettle. The tank rolled plate welding device comprises a fixing device, the fixing device is located on one side of the plate rolling machine and fixedly connected with the working platform, and the welding mechanical arm is slidably connected to the fixing device. The rolling plate is controlled to rotate through the plate rolling machine, after the joint rotates to the side where the fixing device is located, the displacement mechanism drives the clamping mechanisms to be located on the two sides of the joint to clamp the side edges of the rolling plate, then the clamping mechanisms are controlled to drive the head end and the tail end of the rolling plate to be aligned and attached, and the welding mechanical arm can weld the rolling plate conveniently; and meanwhile, the clamping mechanism keeps a clamping state for the welded coiled plate, and after the stress of the coiled plate disappears, the displacement mechanism and the clamping mechanism are controlled to retract, so that the quality problems such as cracking of the welded coiled plate due to the stress are prevented. While the two ends of the rolled plate are controlled to be aligned and welded, the stress can be prevented from influencing the welding quality of the rolled plate.

Description

Technical Field

[0001] This utility model belongs to the field of reactor welding technology, and specifically relates to a tank body rolling plate welding device for glass-lined reactors. Background Technology

[0002] After the sheet metal is rolled into a circle, the rolled sheet is prone to movement under gravity and its own rebound force, which can lead to misalignment at the beginning and end of the rolled sheet. This not only makes it difficult to accurately weld the beginning and end of the rolled sheet together, but also affects the quality of the weld after welding, thereby affecting the performance and safety of the pressure vessel.

[0003] A search revealed an existing technology publication, CN 219881639 U, which describes an automatic welding device for stainless steel composite plate coils. This device adjusts the diameter of the coil by adjusting the width of two external rollers and the height of an internal roller. A support platform is provided above the internal rollers for mounting a welding carriage. The welding carriage moves to allow the welding torch on it to weld the coil. However, gaps or overlaps easily appear at both ends of the coil, making welding impossible.

[0004] A search revealed an automated welding plate rolling machine with the existing technology announcement number CN221184230U. In this device, a support plate lifts and supports the inner surface of the rolled plate. Simultaneously, electromagnets on both sides of the support plate are energized to attract the inner surface of the plate, causing the two ends of the plate to move relative to each other and close. A welding head above then performs welding. Finally, a conveying mechanism horizontally transports the plate outwards. However, the electromagnets in the device can only move the two ends of the plate synchronously. Due to the stress on the rolled plate, one end may be higher than the other, causing a significant deviation in the position of the electromagnets at the two ends. This results in the rolled plate failing to close or the joint deviating from the center of the support plate after closure, affecting the welding process.

[0005] Therefore, a welding device for the tank body roll plate of a glass-lined reactor is needed, which can control the alignment and welding of both ends of the roll plate and prevent stress from affecting the welding quality of the roll plate. Summary of the Invention

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide a welding device for the tank body roll plate of a glass-lined reactor. This invention controls the alignment of the two ends of the roll plate for welding through a fixing device, and can prevent quality problems such as cracking of the welded roll plate due to stress.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A welding device for the tank body of a glass-lined reactor includes a fixing device. The fixing device is located on one side of the plate rolling machine and is fixedly connected to a working platform, and a welding robotic arm is slidably connected to the fixing device. The fixing device includes a displacement mechanism, a clamping mechanism, a support frame, a motor II, and a threaded rod. The bottom of the support frame is fixedly connected to the working platform, two sets of displacement mechanisms are symmetrically arranged at both ends of the support frame, and the clamping mechanism is located at one end of the displacement mechanism. The base of the welding robotic arm is slidably connected to the support frame. The motor II is fixedly connected to one end of the support frame through a motor base, and one end of the threaded rod is rotatably connected to the support frame, while the other end passes through a through hole on the support frame and is fixedly connected to the output end of the motor II. The base of the welding robotic arm is threadedly connected to the threaded rod.

[0009] The displacement mechanism includes a sliding seat, sliding columns, motor I, electric push cylinder I, connecting seat I, and electric push cylinder II. The sliding seat is slidably connected to the support frame. A pair of sliding columns with connecting seat I at one end are slidably connected to the sliding grooves at both ends of the sliding seat, and several gear teeth are provided in the groove on one side of the sliding column. The cylinder body of electric push cylinder I is fixedly connected to the sliding seat, and the extended end is fixedly connected to the support frame. There is a pair of motors I, which are fixedly connected to both ends of the sliding seat through motor seats, and the output end of motor I passes through the through hole on the sliding seat and meshes with the gear teeth in the groove of the sliding column through a gear. There is a pair of electric push cylinders II, and the cylinder body of electric push cylinder II is fixedly connected to connecting seat I, and the extended end is fixedly connected to the clamping mechanism slidably connected to connecting seat I.

[0010] The clamping mechanism includes a sliding box, an electric motor, a lead screw, a clamping block, a slider, a protective plate, a connecting shaft, and springs. The sliding box is slidably connected to the guide rod on the connecting seat I via the slider, and the slider is fixedly connected to the extended end of the electric push cylinder II. The electric motor is fixedly connected to one end of the sliding box via the connecting seat, and the output end of the electric motor passes through a through hole on the sliding box and is fixedly connected to the lead screw rotatably connected inside the sliding box, with the threads at both ends of the lead screw rotating in opposite directions. The clamping block has an anti-slip sleeve on its outer side, and there is a pair of clamping blocks. The pair of clamping blocks are symmetrically slidably connected to the slide grooves at both ends of the sliding box, and one end of the pair of clamping blocks is threadedly connected to both ends of the lead screw, while the other end of the clamping block has several connecting shafts. There is a pair of protective plates, respectively located on both sides of the clamping block, and one end of the pair of protective plates is slidably connected to the connecting shaft via connecting plates. There are several springs, and the springs are located along the connecting shaft on one side of the protective plate.

[0011] The advantages of this utility model compared with the prior art are as follows:

[0012] 1) After the plate rolling machine rolls the steel plate into a coil, the two ends of the coil are brought close together to form a seam. The plate rolling machine controls the rotation of the coil so that the seam is turned to the side where the fixing device is located. Then, the displacement mechanism is controlled to drive the clamping mechanism to move so that the clamping mechanism is located on both sides of the seam to clamp the side of the coil. At the same time, the clamping mechanism is controlled to align and fit the two ends of the coil to prevent the two ends of the coil from being misaligned, which would affect the welding efficiency.

[0013] 2) After the welding robotic arm welds the two ends of the coil together, the clamping mechanism maintains the clamping state. After the stress on the coil disappears, the displacement mechanism and the clamping mechanism are retracted to prevent the weld from cracking due to stress deformation, which would affect product quality. Attached Figure Description

[0014] Appendix Figure 1 This is a schematic diagram of a tank body rolling plate welding device for a glass-lined reactor according to the present invention.

[0015] Appendix Figure 2 It is attached Figure 1 Schematic diagram of the intermediate displacement mechanism;

[0016] Appendix Figure 3 It is attached Figure 1 A schematic diagram of the clamping mechanism;

[0017] Appendix Figure 4 It is attached Figure 1 Schematic diagram of the fixing device in the middle;

[0018] Appendix Figure 5 It is attached Figure 1 A schematic diagram of the structure where the mid-displacement mechanism and clamping mechanism control the end-to-end connection of the roll plate;

[0019] In the diagram: 1. Fixing device; 101. Displacement mechanism; 1011. Sliding seat; 1012. Sliding column; 1013. Motor I; 1014. Electric push cylinder I; 1015. Connecting seat I; 1016. Electric push cylinder II; 102. Clamping mechanism; 1021. Sliding box; 1022. Electric motor; 1023. Lead screw; 1024. Clamping block; 1025. Slider; 1026. Protective plate; 1027. Connecting shaft; 1028. Spring; 103. Support frame; 104. Motor II; 1041. Threaded rod; 2. Welding robotic arm; 3. Plate rolling machine; 4. Plate rolling; 5. Working platform. Detailed Implementation

[0020] To facilitate understanding by those skilled in the art, the following is in conjunction with the appendix. Figure 1-5 The technical solution of this utility model will be further described in detail below.

[0021] A welding device for the tank body of a glass-lined reactor includes a fixing device 1. The fixing device 1 is located on one side of a plate rolling machine 3 and is fixedly connected to a working platform 5, and a welding robotic arm 2 is slidably connected to the fixing device 1. The fixing device 1 includes a displacement mechanism 101, a clamping mechanism 102, a support frame 103, a motor II 104, and a threaded rod 1041. The bottom of the support frame 103 is fixedly connected to the working platform 5. Two sets of displacement mechanisms 101 are symmetrically arranged at both ends of the support frame 103, and the clamping mechanism 102 is located at one end of the displacement mechanism 101. The base of the welding robotic arm 2 is slidably connected to the support frame 103. The motor II 104 is fixedly connected to one end of the support frame 103 through a motor base, and one end of the threaded rod 1041 is rotatably connected to the support frame 103, while the other end passes through a through hole on the support frame 103 and is connected to the motor II 104. 4. The output end is fixedly connected; the base of the welding robot arm 2 is threadedly connected to the threaded rod 1041; after the plate rolling machine 3 rolls the steel plate into a coil 4, the two ends of the coil 4 approach each other to form a joint, and the plate rolling machine 3 controls the rotation of the coil 4 so that the joint is turned to the side where the fixing device 1 is located; then the displacement mechanism 101 is controlled to drive the clamping mechanism 102 to move, so that the clamping mechanism 102 is located on both sides of the joint to clamp the side of the coil 4, and at the same time, the clamping mechanism 102 is controlled to drive the two ends of the coil 4 to align and fit together to prevent the two ends of the coil 4 from being misaligned and affecting the welding efficiency; after the welding robot arm 2 welds the two ends of the coil 4 together, the clamping mechanism 102 maintains the clamping state. After the stress of the coil 4 is eliminated, the displacement mechanism 101 and the clamping mechanism 102 are controlled to retract to prevent the weld from cracking due to stress deformation of the coil 4 and affecting the product quality.

[0022] The displacement mechanism 101 includes a sliding seat 1011, sliding columns 1012, a motor I 1013, an electric pusher cylinder I 1014, a connecting seat I 1015, and an electric pusher cylinder II 1016. The sliding seat 1011 is slidably connected to the support frame 103. A pair of sliding columns 1012, each with a connecting seat I 1015 at one end, are slidably connected to the sliding grooves at both ends of the sliding seat 1011, and several gear teeth are provided in the groove on one side of the sliding column 1012. The cylinder body of the electric pusher cylinder I 1014 is fixedly connected to the sliding seat 1011, and its extended end is fixedly connected to the support frame 103. A pair of motors I 1013 are provided, respectively fixedly connected to both ends of the sliding seat 1011 through motor seats, and the output end of the motors I 1013 passes through a through hole on the sliding seat 1011 and is connected to the sliding column via gears. The gear teeth in the groove 1012 mesh; a pair of electric push cylinders II 1016 are provided, and the cylinder body of electric push cylinder II 1016 is fixedly connected to connecting seat I 1015, and the extended end is fixedly connected to clamping mechanism 102 which is slidably connected to connecting seat I 1015; motor I 1013 controls the sliding column 1012 to slide in the sliding groove on the sliding box 1021, thereby driving the clamping mechanism 102 to align with the side of the coil plate 4, and controls the clamping mechanism 102 to slide up and down along connecting seat I 1015 through electric push cylinder II 1016, so that the clamping mechanism 102 is located on both sides of the joint and aligned with the side of the coil plate 4; then the electric push cylinder I 1014 extends and retracts to control the sliding seat 1011 to drive the sliding column 1012 to slide along the support frame 103, thereby allowing the side of the coil plate 4 to enter between a pair of clamping mechanisms 102.

[0023] The clamping mechanism 102 includes a sliding box 1021, an electric motor 1022, a lead screw 1023, a clamping block 1024, a slider 1025, a protective plate 1026, a connecting shaft 1027, and a spring 1028. The sliding box 1021 is slidably connected to the guide rod on the connecting seat I 1015 via the slider 1025, and the slider 1025 is fixedly connected to the extended end of the electric push cylinder II 1016. The electric motor 1022 is fixedly connected to one end of the sliding box 1021 via the connecting seat. The output end of the electric motor 1022 passes through a through hole in the sliding box 1021 and is fixedly connected to the lead screw 1023, which is rotatably connected inside the sliding box 1021. The threads at both ends of the lead screw 1023 rotate in opposite directions. The clamping block 1024 is provided with an anti-slip sleeve on its outer side. There is a pair of clamping blocks 1024, which are symmetrically slidably connected in the sliding grooves at both ends of the sliding box 1021. One end of the clamping block 1024 is threaded to both ends of the lead screw 1023, and the other end of the clamping block 1024 is provided with several connecting shafts 1027; a pair of protective plates 1026 are provided, respectively located on both sides of the clamping block 1024, and one end of the pair of protective plates 1026 is slidably connected to the connecting shafts 1027 through connecting plates; several springs 1028 are provided, and the springs 1028 are located on one side of the protective plates 1026 along the connecting shafts 1027; after the side of the coil plate 4 enters between the pair of clamping blocks 1024, the electric motor 1022 and the lead screw 1023 cooperate to drive the pair of clamping blocks 1024 to move closer to each other to clamp the side of the coil plate 4, and at the same time, the protective plates 1026 prevent high-temperature impurities such as welding slag generated during welding from damaging the anti-slip sleeves on the outside of the clamping blocks 1024; then the electric push cylinder II 1016 controls the slider 1025 again to drive the sliding box 1021 to slide along the connecting seat I 1015, so that the two ends of the coil plate 4 are aligned and fitted together.

[0024] A welding device for the tank body of a glass-lined reactor, the working process of which is as follows:

[0025] The steel plate is placed in the plate rolling machine 3, and the plate rolling machine 3 rolls the steel plate into a coil 4. The two ends of the coil 4 are brought close together to form a seam. The plate rolling machine 3 controls the rotation of the coil 4 so that the seam is turned to the side where the fixing device 1 is located. Then, the displacement mechanism 101 is controlled to drive the clamping mechanism 102 to move, so that the clamping mechanism 102 is located on both sides of the seam to clamp the side of the coil 4. At the same time, the clamping mechanism 102 is controlled to drive the two ends of the coil 4 to align and fit together. After the welding robot arm 2 is controlled to weld the two ends of the coil 4 together, the clamping mechanism 102 maintains the clamping state. After the stress of the coil 4 is eliminated, the displacement mechanism 101 and the clamping mechanism 102 are controlled to retract.

[0026] In summary, the electronic or electrical components, including but not limited to motors, electric cylinders, and electric motors, are existing components that are custom-made or purchased. The electrical connections between these components are conventional circuit or electrical connections in the prior art and are not within the scope of protection of this utility model.

[0027] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. A tank body rolling and welding device for a glass-lined reactor, comprising a fixing device; the fixing device is located on one side of the rolling machine and fixedly connected to the working platform, and the welding robotic arm is slidably connected to the fixing device; Its features The fixing device includes a displacement mechanism, a clamping mechanism, a support frame, a motor II, and a threaded rod; the bottom of the support frame is fixedly connected to the working platform, two sets of displacement mechanisms are symmetrically arranged at both ends of the support frame, and the clamping mechanism is located at one end of the displacement mechanism; the motor II is fixedly connected to one end of the support frame through a motor base, and one end of the threaded rod is rotatably connected to the support frame, while the other end passes through a through hole on the support frame and is fixedly connected to the output end of the motor II; The displacement mechanism includes a sliding seat, sliding columns, motor I, electric push cylinder I, connecting seat I, and electric push cylinder II. The sliding seat is slidably connected to the support frame. A pair of sliding columns with connecting seat I at one end are slidably connected to the sliding grooves at both ends of the sliding seat, and several gear teeth are provided in the groove on one side of the sliding column. The cylinder body of electric push cylinder I is fixedly connected to the sliding seat, and the extended end is fixedly connected to the support frame. There is a pair of motors I, which are fixedly connected to both ends of the sliding seat through motor seats, and the output end of motor I passes through the through hole on the sliding seat and meshes with the gear teeth in the groove of the sliding column through a gear. There is a pair of electric push cylinders II, and the cylinder body of electric push cylinder II is fixedly connected to connecting seat I, and the extended end is fixedly connected to the clamping mechanism slidably connected to connecting seat I.

2. The tank body rolling and welding device for a glass-lined reactor according to claim 1, characterized in that... The clamping mechanism includes a sliding box, an electric motor, a lead screw, a clamping block, a slider, a protective plate, a connecting shaft, and springs. The sliding box is slidably connected to the guide rod on the connecting seat I via the slider, and the slider is fixedly connected to the extended end of the electric push cylinder II. The electric motor is fixedly connected to one end of the sliding box via the connecting seat, and the output end of the electric motor passes through a through hole on the sliding box and is fixedly connected to the lead screw rotatably connected inside the sliding box, with the threads at both ends of the lead screw rotating in opposite directions. The clamping block has an anti-slip sleeve on its outer side, and there is a pair of clamping blocks. The pair of clamping blocks are symmetrically slidably connected to the slide grooves at both ends of the sliding box, and one end of the pair of clamping blocks is threadedly connected to both ends of the lead screw, while the other end of the clamping block has several connecting shafts. There is a pair of protective plates, respectively located on both sides of the clamping block, and one end of the pair of protective plates is slidably connected to the connecting shaft via connecting plates. There are several springs, and the springs are located along the connecting shaft on one side of the protective plate.

3. The tank body rolling and welding device for a glass-lined reactor according to claim 1, characterized in that... A welding robotic arm is slidably connected above the support frame, and the base of the welding robotic arm is threadedly connected to the threaded rod.

Images